Efficient Production of Segmented Carbon Nanofibers via Catalytic Decomposition of Trichloroethylene over Ni-W Catalyst

The catalytic utilization of chlorine-organic wastes remains of extreme importance from an ecological point of view. Depending on the molecular structure of the chlorine-substituted hydrocarbon (presence of unsaturated bonds, intermolecular chlorine-to-hydrogen ratio), the features of its catalytic decomposition can be significantly different. Often, 1,2-dichloroethane is used as a model substrate. In the present work, the catalytic decomposition of trichloroethylene (C₂HCl₃) over microdispersed 100Ni and 96Ni-4W with the formation of carbon nanofibers (CNF) was studied. Catalysts were obtained by a co-precipitation of complex salts followed by reductive thermolysis. The disintegration of the initial bulk alloy driven by its interaction with the reaction mixture C₂HCl₃/H₂/Ar entails the formation of submicron active particles. It has been established that the optimal activity of the pristine Ni catalyst and the 96Ni-4W alloy is provided in temperature ranges of 500-650 °C and 475-725 °C, respectively. The maximum yield of CNF for 2 h of reaction was 63 g/g_cat for 100Ni and 112 g/g_cat for 96Ni-4W catalyst. Longevity tests showed that nickel undergoes fast deactivation (after 3 h), whereas the 96Ni-4W catalyst remains active for 7 h of interaction. The effects of the catalyst's composition and the reaction temperature upon the structural and morphological characteristics of synthesized carbon nanofibers were investigated by X-ray diffraction analysis, Raman spectroscopy, and electron microscopies. The initial stages of the carbon erosion process were precisely examined by transmission electron microscopy coupled with elemental mapping. The segmented structure of CNF was found to be prevailing in a range of 500-650 °C. The textural parameters of carbon product (S_BET and V_pore) were shown to reach maximum values (374 m²/g and 0.71 cm³/g, respectively) at the reaction temperature of 550 °C.

Comparative Study on Carbon Erosion of Nickel Alloys in the Presence of Organic Compounds under Various Reaction Conditions

The processes of carbon erosion of nickel alloys during the catalytic pyrolysis of organic compounds with the formation of carbon nanofibers in a flow-through reactor as well as under reaction conditions in a close volume (Reactions under Autogenic Pressure at Elevated Temperature, RAPET) were studied. The efficiency of the ferromagnetic resonance method to monitor the appearance of catalytically active nickel particles in these processes has been shown. As found, the interaction of bulk Ni-Cr alloy with the reaction medium containing halogenated hydrocarbons (1,2-dichloroethane, 1-iodobutane, 1-bromobutane) results in the appearance of ferromagnetic particles of similar dimensions (~200-300 nm). In the cases of hexachlorobenzene and hexafluorobenzene, the presence of a hydrogen source (hexamethylbenzene) in the reaction mixture was shown to be highly required. The microdispersed samples of Ni-Cu and Ni-Mo alloys were prepared by mechanochemical alloying of powders and by reductive thermolysis of salts-precursors, accordingly. Their interaction with polymers (polyethylene and polyvinyl chloride) under RAPET conditions and with ethylene and 1,2-dichloroethane in a flow-through reactor are comparatively studied as well. According to microscopic data, the morphology of the formed carbon nanofibers is affected by the alloy composition and by the nature of the used organic substrate.

Synthesis of Chlorine- and Nitrogen-Containing Carbon Nanofibers for Water Purification from Chloroaromatic Compounds

Chlorine- and nitrogen-containing carbon nanofibers (CNFs) were obtained by combined catalytic pyrolysis of trichloroethylene (C₂HCl₃) and acetonitrile (CH₃CN). Their efficiency in the adsorption of 1,2-dichlorobenzene (1,2-DCB) from water has been studied. The synthesis of CNFs was carried out over self-dispersing nickel catalyst at 600 °C. The produced CNFs possess a well-defined segmented structure, high specific surface area (~300 m²/g) and high porosity (0.5-0.7 cm³/g). The addition of CH₃CN into the reaction mixture allows the introduction of nitrogen into the CNF structure and increases the volume of mesopores. As a result, the capacity of CNF towards adsorption of 1,2-DCB from its aqueous solution increased from 0.41 to 0.57 cm³/g. Regardless of the presence of N, the CNF samples exhibited a degree of 1,2-DCB adsorption from water-organic emulsion exceeding 90%. The adsorption process was shown to be well described by the Dubinin-Astakhov equation. The regeneration of the used CNF adsorbent through liquid-phase hydrodechlorination was also investigated. For this purpose, Pd nanoparticles (1.5 wt%) were deposited on the CNF surface to form the adsorbent with catalytic function. The presence of palladium was found to have a slight effect on the adsorption capacity of CNF. Further regeneration of the adsorbent-catalyst via hydrodechlorination of adsorbed 1,2-DCB was completed within 1 h with 100% conversion. The repeated use of regenerated adsorbent-catalysts for purification of solutions after the first cycle of adsorption ensures almost complete removal of 1,2-DCB.

Effect of Pretreatment with Acids on the N-Functionalization of Carbon Nanofibers Using Melamine

Nowadays, N-functionalized carbon nanomaterials attract a growing interest. The use of melamine as a functionalizing agent looks prospective from environmental and cost points of view. Moreover, the melamine molecule contains a high amount of nitrogen with an atomic ratio C/N of 1/2. In present work, the initial carbon nanofibers (CNFs) were synthesized via catalytic pyrolysis of ethylene over microdispersed Ni-Cu alloy. The CNF materials were pretreated with 12% hydrochloric acid or with a mixture of concentrated nitric and sulfuric acids, which allowed etching of the metals from the fibers and oxidizing of the fibers' surface. Finally, the CNFs were N-functionalized via their impregnation with a melamine solution and thermolysis in an inert atmosphere. According to the microscopic data, the initial structure of the CNFs remained the same after the pretreatment and post-functionalization procedures. At the same time, the surface of the N-functionalized CNFs became more defective. The textural properties of the materials were also affected. In the case of the oxidative treatment with a mixture of acids, the highest content of the surface oxygen of 11.8% was registered by X-ray photoelectron spectroscopy. The amount of nitrogen introduced during the post-functionalization of CNFs with melamine increased from 1.4 to 4.3%. Along with this, the surface oxygen concentration diminished to 6.4%.

Porous Co-Pt Nanoalloys for Production of Carbon Nanofibers and Composites

The controllable synthesis of carbon nanofibers (CNF) and composites based on CNF (Metals/CNF) is of particular interest. In the present work, the samples of CNF were produced via ethylene decomposition over Co-Pt (0-100 at.% Pt) microdispersed alloys prepared by a reductive thermolysis of multicomponent precursors. XRD analysis showed that the crystal structure of alloys in the composition range of 5-35 at.% Pt corresponds to a fcc lattice based on cobalt (Fm-3m), while the CoPt (50 at.% Pt) and CoPt₃ (75 at.% Pt) samples are intermetallics with the structure P4/mmm and Pm-3m, respectively. The microstructure of the alloys is represented by agglomerates of polycrystalline particles (50-150 nm) interconnected by the filaments. The impact of Pt content in the Co_1-xPt_x samples on their activity in CNF production was revealed. The interaction of alloys with ethylene is accompanied by the generation of active particles on which the growth of nanofibers occurs. Plane Co showed low productivity (~5.5 g/g_cat), while Pt itself exhibited no activity at all. The addition of 15-25 at.% Pt to cobalt catalyst leads to an increase in activity by 3-5 times. The maximum yield of CNF reached 40 g/g_cat for Co_0.75Pt_0.25 sample. The local composition of the active alloyed particles and the structural features of CNF were explored.

Preparation of porous Co-Pt alloys for catalytic synthesis of carbon nanofibers

A simple and convenient procedure for the production of highly dispersed porous Co-Pt alloys to be used as catalysts for the synthesis of nanostructured carbon fibers (CNF) has been developed. The technique is based on the thermal decomposition of specially synthesized multicomponent precursors in a reducing atmosphere. A series of porous single-phase alloys Co-Pt (10-75 at% Pt) have been synthesized. The alloys containing 75 and 50 at% Pt were identified by the x-ray diffraction analysis as the intermetallics CoPt₃ and CoPt, respectively. Within the region of 10-35 at% Pt, the synthesized alloys are represented by Co_1-x Pt _x random solid solutions with face-centered cubic lattice. The alloys obtained are characterized by a porous structure consisting of assembled fragments with a size of 50-150 nm. The obtained alloys were tested in the catalytic chemical vapor deposition of the ethylene to CNF. A significant synergistic effect between Co and Pt in the synthesis of carbon nanomaterials (CNMs) was revealed. The yield of CNF (for 30 min reaction) for catalysts containing 25-35 at% Pt was 30-38 g(CNF)/g(cat), whereas those for Co (100%) and Pt (100%) samples were as low as 5.6 and >0.1 g(CNF)/g(cat), respectively. The produced CNM composed of fibers with a segmented structure was shown to be characterized by a rather high specific surface area (200-250 m² g^-1) and structural homogeneity.

Sol-Gel-Prepared Ni-Mo-Mg-O System for Catalytic Transformation of Chlorinated Organic Wastes into Nanostructured Carbon

The present work aimed to prepare Ni-Mo particles distributed within the MgO matrix. With this purpose in mind, a ternary Ni-Mo-Mg oxide system was synthesized by a sol-gel approach. The samples were studied by low-temperature nitrogen adsorption, X-ray diffraction analysis, and transmission electron microscopy equipped with energy dispersive X-ray analysis. Both the nickel and molybdenum species in the prepared samples were characterized by a fine and uniform distribution. The diffraction pattern of the ternary system was predominantly represented by the MgO reflections. The catalytic activity of the samples was tested in the decomposition of 1,2-dichloroethane used as a representative of the chlorinated organic wastes. The nanostructured carbon filaments resulting from the decomposition of the halogenated substrate were found to be characterized by a narrow diameter distribution, according to the transmission electron microscopy data, thus confirming the fine distribution of the active Ni-Mo particles. The results obviously show the advantages of the sol-gel technique for obtaining efficient catalysts.

Effect of Mo on the catalytic activity of Ni-based self-organizing catalysts for processing of dichloroethane into segmented carbon nanomaterials

A series of micro-disperse Ni-Mo alloys with the sponge-like structure was prepared by a simultaneous precipitation method followed by sintering of the sediment in H₂ atmosphere at 800 °C. According to XRD data, the formation of single-phase solid solution Ni_1-xMo_x took place for the samples with Mo content of 0.6–8.3 wt.%. Synthesized samples were studied in a process of the catalytic CVD of C₂H₄Cl₂ at 550–700 °C. In situ kinetic studies of carbon deposition process were carried out in a flow gravimetric setup equipped with McBain balances. An interaction of Ni-Mo alloys with C₂H₄Cl₂ is accompanied by their rapid disintegration with formation of disperse active particles catalyzing the growth of carbon nanomaterials (CNM). The strong boosting effect of Mo on the catalytic performance of Ni was revealed. The maximum yield of CNM product (8.3 wt.% Mo, 600 °C, 120 min) was as high as 45 g/g_M. The study on effect of the reaction temperature on the CNM yield allowed one to define an optimal temperature regime. The impact of Mo concentration upon the morphology, structural features and textural properties of the produced carbon fibers was investigated by means of SEM, TEM, Raman spectroscopy and low-temperature nitrogen adsorption. The role of chemisorbed chlorine species in a pulse-to-pulse regime of the segmented carbon filaments formation was discussed.