The effect of operating conditions on resistance parameters of filter media and limestone dust cake for uniformly loaded needle felts in a pilot scale test facility at ambient conditions

Resistance parameters are essential for the prediction of pressure drop in bag filters. The reported values for limestone dust differ in magnitude and also depend on operating parameters. In this work, experimental data is provided from a pilot scale pulse-jet regenerated bag filter test facility for three types of needle felts using air and limestone dust at ambient conditions. Results reveal that specific resistance of filter media is independent of velocity while the specific resistance of filter cake increases linearly with filtration velocity. Residual pressure drop is almost constant, independent of upper pressure drop limit. The cake resistance at constant velocity fits to a second degree polynomial whereas it increases linearly with the velocity. A linear relation is reported here for all the cases. The resistance of filter cake decreases at higher upper pressure drop limit.

Influence of operating parameters on cake formation in pilot scale pulse-jet bag filter

Bag filters are commonly used for fine particles removal in off-gas purification. There dust laden gas pervades through permeable filter media starting at a lower pressure drop limit leaving dust (called filter cake) on the filter media. The filter cakeformation is influenced by many factors including filtration velocity, dust concentration, pressure drop limits, and filter media resistance. Effect of the stated parameters is investigated experimentally in a pilot scale pulse-jet bag filter test facility where lime stone dust is separated from air at ambient conditions. Results reveal that filtration velocity significantly affects filter pressure drop as well as cake properties; cake density and specific cake resistance. Cake density is slightly affected by dust concentration. Specific resistance of filter cake increases with velocity, slightly affected by dust concentration, changes inversely with the upper pressure drop limit and decreases over a prolonged use (aging). Specific resistance of filter media is independent of upper pressure drop limit and increases linearly over a prolonged use.