Oxygen vacancy-rich high-pressure rocksalt phase of zinc oxide for enhanced photocatalytic hydrogen evolution

The generation of hydrogen as a clean energy carrier by photocatalysis, as a zero-emission technology, is of significant scientific and industrial interest. However, the main drawback of photocatalytic hydrogen generation from water splitting is its low efficiency compared to traditional chemical or electrochemical methods. Zinc oxide (ZnO) with the wurtzite phase is one of the most investigated photocatalysts for hydrogen production, but its activity still needs to be improved. In this study, an oxygen-deficient high-pressure ZnO rocksalt phase is stabilized using a high-pressure torsion (HPT) method, and the product is used for photocatalysis under ambient pressure. The simultaneous introduction of oxygen vacancies and the rocksalt phase effectively improved photocatalytic hydrogen production to levels comparable to benchmark P25 TiO2, due to improving light absorbance and providing active sites for photocatalysis without any negative effect on electron-hole recombination. These results confirm the high potential of high-pressure phases for photocatalytic hydrogen generation.

Combined severe plastic deformation processing of commercial purity titanium enables superior fatigue resistance for next generation implants

Commercial purity titanium (cp-Ti) is considered for replacing Ti64 as an implant material in various applications, due to the potential toxicity associated with the release of Al and V ions. However, the mechanical properties of cp-Ti, particularly fatigue resistance, are inadequate for this purpose. In this study, cp-Ti grade 4 rods were processed using a combination of equal channel angular pressing and rotary swaging (ECAP/RS). Tensile and fatigue tests were conducted, along with detailed microscopy and evaluation of corrosion resistance and biocompatibility. An average yield strength of 1383 MPa was obtained while maintaining moderate ductility of 10 %. This represents the highest strength ever recorded for cp-Ti, even exceeding that of Ti64. Additionally, fatigue endurance limit increased by 43 % up to 600 MPa, almost obtaining that of Ti64. Strengthening mechanisms were attributed to the ultrafine-grained (UFG) microstructure generated by ECAP/RS, along with strong crystallographic texture and formation of sub-grain structure. Furthermore, the corrosion resistance and biocompatibility of cp-Ti were largely unaffected, potentially easing regulatory transition in future medical devices. Thus, these results demonstrate high potential of combined ECAP/RS processing to manufacture UFG cp-Ti grade 4 materials that prospectively allow for the substitution of questionable alloys and downsizing of medical implants.

Severe plastic deformation: Nanostructured materials, metal-based and polymer-based nanocomposites: A review

Significant deformation of the metal structure can be achieved without breaking or cracking the metal. There are several methods for deformation of metal plastics. The most important of these methods are angular channel pressing process, high-pressure torsion, multidirectional forging process, extrusion-cyclic compression process, cumulative climbing connection process, consecutive concreting and smoothing method, high-pressure pipe torsion. The nanocomposite is a multiphase material which the size of one of its phases is less than 100 nm in at least one dimension. Due to some unique properties, metal-based nanocomposites are widely used in engineering applications such as the automotive and aerospace industries. Polymer-based nanocomposites are two-phase systems with polymer-based and reinforcing phases (usually ceramic). These materials have a simpler synthesis process than metal-based nanocomposites and are used in a variety of applications such as the aerospace industry, gas pipelines, and sensors. Severe plastic deformation (SPD) is known to be the best method for producing bulk ultrafine grained and nanostructured materials with excellent properties. Different Severe plastic deformation methods were developed that are suitable for sheet and bulk solid materials. During the past decade, efforts have been made to create effective Severe plastic deformation processes suitable for producing cylindrical tubes. In this paper, we review Severe plastic deformation processes intended to nanostructured tubes, and their effects on material properties and severe plastic deformation is briefly introduced and its common methods for bulk materials, sheets, and pipes, as well as metal background nanocomposites, are concisely introduced and their microstructural and mechanical properties are discussed. The paper will focus on introduction of the tube Severe plastic deformation processes, and then comparison of them based on their advantages and disadvantages from the viewpoints of processing and properties.

Surface treatment and electron backscatter diffraction (EBSD) analysis of the body-centered cubic phase in Mg-Li based alloys processed by severe plastic deformation

Although electron backscatter diffraction (EBSD) analysis for Mg-Li based alloys is difficult to conduct, this technique is necessary to understand the properties of these alloys. Numerous studies have addressed the use of electron backscatter diffraction (EBSD) analysis as an effective technique for quantifying Mg-Li based alloys. However, a crystallographic orientation determination of β-Mg by EBSD has not been achieved thus far. In this study, to conduct EBSD analysis of the body-centered cubic (BCC) phase in Mg-Li based alloys with various applied equivalent strains prepared by severe plastic deformation, surface treatment techniques were established. By the use of both Ar⁺ ion milling and Ar⁺ ion etching under ultra-high vacuum conditions, the Kikuchi patterns of Mg-Li based alloys were detected. According to the results of the EBSD analysis, it was concluded that the structural evolution of BCC Mg-Li based alloys can be understood with this approach. From the results of the EBSD analysis, it is clarified that the high strength of this alloy is attributed to the combination of Hall-Petch relationship and Bailey-Hirsch relationship.

The effects of severe plastic deformation on the mechanical and corrosion characteristics of a bioresorbable Mg-ZKQX6000 alloy

In this work, a bioresorbable Mg-ZKQX6000 (Mg-6Zn-0.6Zr-0.4Ag-0.2Ca (wt%)) alloy was severely plastically deformed via equal channel angular pressing (ECAP) according to three unique hybrid routes at low temperatures (200 °C to 125 °C). The roles of ECAP processing on microstructure, and ensuing mechanical properties and corrosion rates, are assessed. Microstructurally, ECAP induces a complex plethora of features, especially variations in grain sizes and precipitates' sizes, distributions, and morphologies for individual cases. Mechanically, ECAP generally refined grain size, resulting in ultra-high strength levels of about 400 MPa in ultimate tensile strength for several cases; however, deformation via ECAP of precipitates induced embrittlement and low elongation to failure levels. Corrosion testing, conducted in simulated bodily fluid at bodily pH levels to mimic conditions in the human body, revealed consistent corrosion rates across several techniques (mass loss, hydrogen evolution, and electrochemical impedance spectroscopy (EIS)), showing that severe plastic deformation deteriorates corrosion resistance for this material. In-situ corrosion monitoring explained that corrosion accelerated after ECAP due to the creation of heterogeneous, anodic shear zones, which exhibited dense regions of refined grains and fine precipitates. Suggestions for future design and thermomechanical processing of Mg alloys for bioresorbable orthopedic implants are provided.

Influence of severe plastic deformation on fatigue life applied by ultrasonic peening in welded pipe 316 Stainless Steel joints in corrosive environment

Corrosive solutions have an enormous effect on fatigue life of components in refinery industry. Several post-processing solutions are proposed to improve the weld zone, which is affected by the corrosive solutions. Ultrasonic peening (UP) is developed to enhance the fatigue life, specifically in corrosive environments and corrosion resistance of the components. The enhancement mechanism of UP is based on severe plastic deformation and reduction of tensile residual stress in weld toe. In this research, the fatigue-corrosion life of welded 316 Stainless Steel (SS) pipe is enhanced through utilizing UP process with different diameters of strikers. Fatigue-corrosion life of the weld on 316 SS and 347 SS fillers, as experimental samples, is studied in corrosive environments. This study intends to shed more light on the influence of corrosion and strength in fatigue-corrosion life of the sample materials. Therefore, this article studies the microstructure and pitting corrosion of the samples at different zones. The experimental results showed enhancement of fatigue-corrosion life after applying UP. The results revealed that welding by using 316 SS filler and UP with striker diameter of 4 mm have the highest fatigue life in the simulated H₂S corrosive environment.

Hierarchical structures on nickel-titanium fabricated by ultrasonic nanocrystal surface modification

Hierarchical structures on metallic implants can enhance the interaction between cells and implants and thus increase their biocompatibility. However, it is difficult to directly fabricate hierarchical structures on metallic implants. In this study, we used a simple one-step method, ultrasonic nanocrystal surface modification (UNSM), to fabricate hierarchical surface structures on a nickel-titanium (NiTi) alloy. During UNSM, a tungsten carbide ball hits metal surfaces at ultrasonic frequency. The overlapping of the ultrasonic strikes generates hierarchical structures with microscale grooves and embedded nanoscale wrinkles. Cell culture experiments showed that cells adhere better and grow more prolifically on the UNSM-treated samples. Compared with the untreated samples, the UNSM-treated samples have higher corrosion resistance. In addition, the surface hardness increased from 243 Hv to 296 Hv and the scratch hardness increased by 22%. Overall, the improved biocompatibility, higher corrosion resistance, and enhanced mechanical properties demonstrate that UNSM is a simple and effective method to process metallic implant materials.

Effect of Severe Plastic Deformation on Structure and Properties of Al-Sc-Ta and Al-Sc-Ti Alloys

The comparative analysis of the effect of monotonous and non-monotonous severe plastic deformations (SPD) on the structure and properties of aluminum alloys has been carried out. Conventional hydrostatic extrusion (HE) with a constant deformation direction and equal-channel angular hydroextrusion (ECAH) with an abrupt change in the deformation direction were chosen for the cases of monotonous and non-monotonous SPD, respectively. Model cast hypoeutectic Al-0.3%Sc alloys and hypereutectic Al-0.6%Sc alloys with Ta and Ti additives were chosen for studying. It was demonstrated that SPD of the alloys resulted in the segregation of the material into active and inactive zones which formed a banded structure. The active zones were shown to be bands of localized plastic deformation. The distance between zones was found to be independent of the accumulated strain degree and was in the range of 0.6-1 μm. Dynamic recrystallization in the active zones was observed using TEM. The dynamic recrystallization was accompanied by the formation of disclinations, deformation bands, low-angle, and high-angle boundaries, i.e., rotational deformation modes developed. The dynamic recrystallization was more intense during the non-monotonous deformation as compared with the monotonous one, which was confirmed by the reduction of texture degree in the materials after ECAH.

The effect of severe grain refinement on the damage tolerance of a superelastic NiTi shape memory alloy

Nickel-titanium (NiTi) shape memory alloys are widely used for medical components, as they can accommodate large strains in their superelastic state. In order to further improve the mechanical properties of NiTi, grain refinement by severe plastic deformation is applied to generate an ultrafine-grained microstructure with increased strength. In this work comprehensive fracture and fatigue crack growth experiments were performed on ultrafine-grained NiTi to assess its damage tolerance, which is essential for the safe use of this material in medical applications. It was found, that equal channel angular pressing of NiTi for 8 passes route B_C increases the transformation stress by a factor of 1.5 and the yield stress of the martensite by a factor of 2.6, without significantly deteriorating its fracture and fatigue crack growth behavior. The fatigue crack growth behavior at high mean stresses is even improved, with lower fatigue crack growth rates and higher threshold stress intensity factor ranges, however, beneficial contributions from crack closure are slightly reduced.

Mechanical properties, structural and texture evolution of biocompatible Ti-45Nb alloy processed by severe plastic deformation

Biocompatible β Ti-45Nb (wt%) alloys were subjected to different methods of severe plastic deformation (SPD) in order to increase the mechanical strength without increasing the low Young׳s modulus thus avoiding the stress shielding effect. The mechanical properties, microstructural changes and texture evolution were investigated, by means of tensile, microhardness and nanoindentation tests, as well as TEM and XRD. Significant increases of hardness and ultimate tensile strength up to a factor 1.6 and 2, respectively, could be achieved depending on the SPD method applied (hydrostatic extrusion - HE, high pressure torsion - HPT, and rolling and folding - R&F), while maintaining the considerable ductility. Due to the high content of β-stabilizing Nb, the initial lattice structure turned out to be stable upon all of the SPD methods applied. This explains why with all SPD methods the apparent Young׳s modulus measured by nanoindentation did not exceed that of the non-processed material. For its variations below that level, they could be quantitatively related to changes in the SPD-induced texture, by means of calculations of the Young׳s modulus on basis of the texture data which were carefully measured for all different SPD techniques and strains. This is especially true for the significant decrease of Young׳s modulus for increasing R&F processing which is thus identified as a texture effect. Considering the mechanical biocompatibility (percentage of hardness over Young׳s modulus), a value of 3-4% is achieved with all the SPD routes applied which recommends them for enhancing β Ti-alloys for biomedical applications.

Effect of bimodal harmonic structure design on the deformation behaviour and mechanical properties of Co-Cr-Mo alloy

In the present work, Co-Cr-Mo alloy compacts with a unique bimodal microstructural design, harmonic structure design, were successfully prepared via a powder metallurgy route consisting of controlled mechanical milling of pre-alloyed powders followed by spark plasma sintering. The harmonic structured Co-Cr-Mo alloy with bimodal grain size distribution exhibited relatively higher strength together with higher ductility as compared to the coarse-grained specimens. The harmonic Co-Cr-Mo alloy exhibited a very complex deformation behavior wherein it was found that the higher strength and the high retained ductility are derived from fine-grained shell and coarse-grained core regions, respectively. Finally, it was observed that the peculiar spatial/topological arrangement of stronger fine-grained and ductile coarse-grained regions in the harmonic structure promotes uniformity of strain distribution, leading to improved mechanical properties by suppressing the localized plastic deformation during straining.

On the remarkable thermal stability of nanocrystalline cobalt via alloying

Nanostructured Co materials are produced by severe plastic deformation via alloying with small amounts of C and larger amounts of Cu. The thermal stability of the different nanostructured Co materials is studied through isothermal annealing at different temperatures for various times and compared to the stability of severe plastically deformed high-purity nanocrystalline Co. The microstructural changes taking place during annealing are evaluated by scanning electron microscopy, transmission electron microscopy and microhardness measurements. In the present work it is shown that the least stable nanostructured material is the single-phase high purity Co. Alloying with C improves the thermal stability to a certain extent. A remarkable thermal stability is achieved by alloying Co with Cu resulting in stabilized nanostructures even after annealing for long times at high temperatures. The essential reason for the enhanced thermal stability is to be found in the immiscibility of both components of the alloy.

Extrinsic and intrinsic fracture behavior of high pressure torsion deformed nickel

Nickel discs (>99.5 wt.%) were deformed by high pressure torsion (HPT) at different temperatures (-196 °C, 25 °C, 200 °C, and 400 °C) until saturation was reached. The strength and fracture behavior of microdefect-free samples and samples with inclusions were investigated using micro and macro tensile tests, respectively. The fracture behavior is not sensitive to the HPT deformation temperature but differs significantly in the two types of sample. The ultimate tensile strength is not affected by inclusions or grain texture.