Scalable Electrically Conductive Spray Coating Based on Block Copolymer Nanocomposites.
ACS APPLIED MATERIALS & INTERFACES 2020;
12:8687-8694. [PMID:
31968932 DOI:
10.1021/acsami.9b20817]
[Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/10/2023]
Abstract
Currently available conductive inks present a challenge to achieving electrical performance without compromising mechanical properties, scalability, and processability. Here, we have developed blends of carbon black and the commercially available triblock copolymer (BCP), poly(styrene-ethylene-butylene-styrene)-g-maleic anhydride (SEBS-g-MAH) (FG1924G, Kraton), that can be readily applied as a conductive coating via a spray-coating process, for a wide range of insulating materials (fabric, wood, glass, and plastic). Simple but effective mechanical and chemical modifications of the ingredients can increase the electrical conductivity (∼100 S/m) by an order of magnitude more than previously reported for carbon black composites; moreover, the coatings display excellent mechanical flexibility (tensile strain ε ∼ 5.00 mm/mm). To correlate electrical conductivity and nanoscale structural changes with mechanical deformation, small-angle X-ray scattering (SAXS) during in situ tensile testing was performed. We show that the nanocomposite can be produced using low-cost ingredients (∼$ 10/kg), ensuring scalability for fabrication of large-scale devices without specialized material synthesis. Equally important, the phase behavior of block copolymers can enable recovery from physical damage via thermal annealing, which is critical for product longevity.
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