Hydrogen Spillover Accelerates Electrocatalytic Semi-hydrogenation of Acetylene in Membrane Electrode Assembly Reactor

Electrocatalytic acetylene semi-hydrogenation (EASH) offers a promising and environmentally friendly pathway for the production of C2H4, a widely used petrochemical feedstock. While the economic feasibility of this route has been demonstrated in three-electrode systems, its viability in practical device remains unverified. In this study, we designed a highly efficient electrocatalyst based on a PdCu alloy system utilizing the hydrogen spillover mechanism. The catalyst achieved an operational current density of 600 mA cm-2 in a zero-gap membrane electrode assembly (MEA) reactor, with the C2H4 selectivity exceeding 85%. This data confirms the economic feasibility of EASH in real-world applications. Furthermore, through in situ Raman spectroscopy and theoretical calculations, we elucidated the catalytic mechanism involving interfacial hydrogen spillover. Our findings underscore the economic viability and potential of EASH as a greener and scalable approach for C2H4 production, thus advancing the field of electrocatalysis in sustainable chemical synthesis.

Atomically Dispersed Pd-N1C3 Sites on a Nitrogen-Doped Carbon Nanosphere for Semi-hydrogenation of Acetylene

Rationally designing efficient catalysts for semi-hydrogenation of acetylene is significant but challenging. Herein, Pd isolated single-atom sites (ISAS) on a covalent-organic-framework (COF)-derived nanosphere (Pd-ISAS/CN) are synthesized by a COF-absorption-pyrolysis strategy. This synthetic strategy is also applicable for Pt and Ru ISAS catalysts, demonstrating that it is a general method to synthesize noble-metal ISAS on COF-derived carbon materials. Pd-ISAS/CN exhibits outstanding reactivity and high selectivity for semi-hydrogenation of acetylene, with 92% conversion of acetylene, 80% selectivity toward ethylene at 100 °C, and corresponding activity is as high as 712 molacetylene molmetal-1 h-1. Extended X-ray absorption fine structure (EXAFS) measurement and density functional theory (DFT) calculation reveal the Pd-N1C3 sites from Pd-ISAS/CN efficiently boost the reactivity for semi-hydrogenation of acetylene. This work will bring inspiration to rationally design noble-metal-based ISAS catalysts derived from COF materials and boost catalytic performance by optimizing the coordination environment of catalytic sites.