Mist generation at a machining center

Control of occupational exposure to metalworking fluid mist generally involves enclosing the machining center and exhausting to an air cleaner that returns cleaned air to the workplace. To select an appropriate air cleaner, particle size and generation rate of the mists need to be known. Mist particle size and concentration were measured as a function of tool speed, fluid flow rate, and cutting rate at an enclosed machining center. A vertical machining center was totally enclosed and the air from this enclosure was exhausted into a duct where mist concentration and size distribution were measured using a time-of-flight aerosol spectrometer and a cascade impactor. Mist generation during the face milling of a 30 x 31-cm piece of aluminum with a 10-cm diameter face mill was studied. Machining parameters were varied as a 2 x 2 x 3 factorial experiment with these variables: coolant flow rate (18 and 44 m/sec), tool rpm (1900 and 3800 rpm), and metal removal (no removal, two teeth on face mill, and six teeth on face mill). Mist concentration increased with increasing tool speed and fluid application velocity. Whether the tool was actually removing metal did not affect the mist generation. Thus, mist generation is a function of fluid and tool motion. During a second experiment, effect of tool speed and diameter on mist generation was studied. Mist concentrations measured with the aerosol spectrometer were proportional to the 2 and 3.5 powers of the tool speed for the face mill and end mill, respectively. In both experiments the shape of the size distribution was largely unaffected by the experimental variables.

Computer-aided video exposure monitoring

A computer-aided video exposure monitoring system was used to record exposure information. The system comprised a handheld camcorder, portable video cassette recorder, radio-telemetry transmitter/receiver, and handheld or notebook computers for remote data logging, photoionization gas/vapor detectors (PIDs), and a personal aerosol monitor. The following workplaces were surveyed using the system: dry cleaning establishments--monitoring tetrachoroethylene in the air and in breath; printing works--monitoring white spirit type solvent; tire manufacturing factory--monitoring rubber fume; and a slate quarry--monitoring respirable dust and quartz. The system based on the handheld computer, in particular, simplified the data acquisition process compared with earlier systems in use by our laboratory. The equipment is more compact and easier to operate, and allows more accurate calibration of the instrument reading on the video image. Although a variety of data display formats are possible, the best format for videos intended for educational and training purposes was the review-preview chart superimposed on the video image of the work process. Recommendations for reducing exposure by engineering or by modifying work practice were possible through use of the video exposure system in the dry cleaning and tire manufacturing applications. The slate quarry work illustrated how the technique can be used to test ventilation configurations quickly to see their effect on the worker's personal exposure.

Concentration of atmospheric pollutants in the gaseous emissions of medical waste incinerators

The purpose of this paper is to quantify the production of medical waste from a general hospital and to evaluate the atmospheric pollutant concentrations in gaseous emissions associated with its incineration. A 3.8 kg (bed.day)-1 production of medical waste was estimated for 1998; its incineration is related with an ash production of 0.3-0.4 kg (bed.day)-1. The concentrations of atmospheric pollutants were estimated using emission factors, comparing the effluents with and without control of atmospheric pollutants. The calculated concentrations were compared with the emission limits established by Portuguese legislation. The results indicate that, if there is no control of atmospheric pollutants, their concentrations exceed the established limits. This is observed even if correct operation and maintenance procedures are used. The emission concentrations of dioxins are higher than the Portuguese emission limit, which is particularly worrying due to the high toxicity of some of these compounds. Generally, it is possible to reduce pollutant concentrations if appropriate control equipment is used. The conclusions obtained clearly justify the great concern regarding air pollution associated with medical waste incinerators currently operating in Portugal.

Prediction of pesticide concentrations in the atmosphere using an atmospheric diffusion model (linear source plume model)

The foundational model to predict concentration of pesticides in the atmosphere outside of the sprayed area was developed using the results of measured concentration in the atmosphere, in reference to the atmospheric diffusion model utilized for the air pollution prediction model. The atmospheric diffusion model assumes that the applied area was a topographically flat farmland, that wind direction and wind speeds were constant, and the pesticide was constantly discharged from the emission line sources. Therefore the linear source plume model (LSPLM) was developed. The concentration in the atmosphere was predicted by assigning the property of the pesticides and various conditions of measurements of the model, and compared with the measured them, then the adaptability of the model was examined. As a result, the correlation between the measured value and the predicted value in paddy and forested areas was significant (P < 0.01) although deviations in the order of tens were observed, the measured value and the predicted value were generally in agreement.

Gas and vapor exposure assessment methods

Developing methods for making exposure assessment measurements for gases and vapors is a well-developed, active research field. Industry, academia, and government agencies have worked in this field for several decades, resulting in many sampling and analytical methods for gases and vapors for use in occupational, environmental, and indoor air applications. Consensus groups such as the International Standards Organization (ISO) and the American Society for Testing and Materials (ASTM) have contributed to the standard (methods) bank as well. There is much being done and much remaining to be done in methods development for gases and vapors. Additionally, consideration is now being given to issues like exposure to mixtures (noise and solvent vapors), mixed exposures (asphalt, diesel exhaust), and ethical acceptability--areas that before were, for a variety of reasons, largely ignored. This presentation focuses on method availability for exposure assessment, on research opportunities relative to gas and vapor analytical methods, and on avenues for accomplishing such work, and discusses some of the newer considerations for developing methods for exposure assessment.

Air movement visualization in the workplace: current methods and new approaches

Airflow visualization in the workplace to assess containment, ventilation, or general air movements is often carried out using smoke tracers. The most prevalent method uses a disposable smoke tube that generates a plume of concentrated sulfuric acid fume. However, use of the smoke tube exposes occupational hygienists to the risk of sulfuric acid exposure through inhalation or dermal contact, as well as injury from sharps. Following concern over the potential health hazard associated with smoke tube usage, alternative flow visualization methods and technologies have been reviewed. Methods of generating smoke or bubbles other than using smoke tubes suitable for visualizing air movements include heated element smoke generators, combustion generators, generation of metallic chlorides and ammonium chloride, generation of neutral density bubbles, and water fog generation. Some of these methods are applicable in specific workplace situations. However, there is no commercially available smoke or bubble generator currently available that matches the smoke tube for cost effectiveness, ease of use, and wide applicability, while also reducing the potential health risks associated with smoke tube usage. Despite this, certain technologies, in particular water/glycerol smoke generation using heated element generators, have the potential to be developed into viable alternatives to the smoke tube. Thus, with further development, an air movement visualization method that poses a significantly lower health hazard than the smoke tube is feasible.

Modeling evaporative loss of oil mist collected by sampling filters

Oil mists can cause respiratory distress and have been linked to skin and gastrointestinal cancers in workers. Standard concentration assessment methods call for sampling these mists with fibrous or membrane filters. Previous experimental studies using glass fiber (GF) filters and polyvinyl chloride and polytetrafluoroethylene membrane filters indicate that mist sampled onto filters may volatilize. A model has been developed to predict the evaporation of mist collected on a fibrous sampling filter. Evaporation of retained fluid from membrane filters can be modeled by treating the filter as though it is a fibrous filter. Predictions from the model exhibit good agreement with experimental results. At low mist concentrations, the model indicates that evaporation of retained mineral oil occurs readily. At high mist concentrations, significant evaporation from the filters is not expected because the vapor accompanying the airborne mist is already saturated with the compounds in the oil. The findings from this study indicate that sampling mineral oil mist with filters in accordance with standard methods can lead to estimates of worker exposure to oil mist that are too low.

Multisorbent tubes for collecting volatile organic compounds in spacecraft air

The sampling capability of Tenax-TA tubes, used in the National Aeronautics and Space Administration's solid sorbent air sampler to trap and concentrate contaminants from air aboard spacecraft, was improved by incorporating two sorbents within the tubes. Existing tubes containing only Tenax-TA allowed highly volatile compounds to "break through" during collection of a 1.5 L air sample. First the carbon molecular sieve-type sorbents Carboxen 569 and Carbosieve S-III were tested for their ability to quantitatively trap the highly volatile compounds. Breakthrough volumes were determined with the direct method, whereby low ppm levels of methanol or Freon 12 in nitrogen were flowed through the sorbent tubes at 30 mL/min, and breakthrough was detected by gas chromatography. Breakthrough volumes for methanol were about 9 L/g on Carboxen 569 and 11 L/g on Carbosieve S-III; breakthrough volumes for Freon 12 were about 7 L/g on Carboxen 569 and > 26 L/g on Carbosieve S-III. Next, dual-bed tubes containing either Tenax-TA/Carbosieve S-III, Tenax-TA/Carboxen 569, or Carbotrap/Carboxen 569 to a 10-component gas mixture were exposed, in dry and in humidified air (50% relative humidity), and percentage recoveries of each compound were determined. The Tenax-TA/Carboxen 569 combination gave the best overall recoveries (75-114% for the 10 compounds). Acetaldehyde had the lowest recovery (75%) of the 10 compounds, but this value was still an improvement over either the other two sorbent combinations or the original single-sorbent tubes.

Airborne aldehydes from heating rosin core solder and liquid rosin flux to soldering temperatures

Gas phase aldehydes produced from heating rosin core solder and liquid rosin flux to temperatures commonly used in soldering were trapped on sampling tubes containing XAD-2 resin coated with the derivatizing agent 2-hydroxymethylpiperidine. Analysis of the resulting oxazolidine derivatives was performed using gas chromatography/mass spectrometry (GC/MS). The observed aldehyde derivatives included formaldehyde, acetaldehyde, propionaldehyde, acrolein, isobutyraldehyde, butyraldehyde, isovaleraldehyde, valeraldehyde, furfural, hexanal, cyclohexane carboxaldehyde and other unidentified compounds likely to be aldehyde isomers. Formaldehyde, acetaldehyde, and benzaldehyde were detected in blank samples. By comparison with an internal standard, a sample produced by drawing air with contaminants derived by heating rosin core solder through a sampling tube contained levels of formaldehyde and acetaldehyde much greater than seen in sampling tube blanks. Benzaldehyde was not shown to be present at a significantly greater level in samples from heating rosin core solder than in blanks prepared using the same analysis protocol. The use of National Institute of Occupational Safety and Health (NIOSH) method 2539 extraction procedures produced blanks with levels of formaldehyde significantly lower than with a modified extraction method (methylene chloride, no sonication). The modified extraction method produced significantly lower benzaldehyde levels in blanks compared with the NIOSH extraction method using toluene and sonication of sampling sorbent tubes.

Hazardous peak concentrations of hydrogen sulfide gas related to the sewage purification process

The concentration of hydrogen sulfide in the atmosphere of a sewage purification plant in Norway was studied. Continuous measurements over several 3-week periods showed that the concentrations generally were lower than 2 ppm, but peak concentrations over 100 ppm were discovered. Rapid onset and decline characterized these peak concentrations, which occurred at regular intervals. Through evaluation of the time pattern of these peaks compared with plant operations, a specific process was identified as the likely causative factor of the spikes. Through simple remedial actions the hydrogen sulfide concentration associated with this activity was reduced from above 100 ppm to less than 2 ppm. Olfactory fatigue to hydrogen sulfide and strong offensive odors from other compounds in the sewage makes smell ineffective for signaling high concentrations. Peak concentrations may therefore pass unnoticed unless detected with continuous measuring equipment. The risk for exposure may be reduced by enclosing processes and through the use of spot extraction ventilation in areas with compacted anaerobic waste material.

Blood lead levels in copper smelter workers in Japan

Lead exposure of workers in a Japanese copper smelter was assessed by determining lead levels in blood, air and flue cinder at the copper smelting processes. All the samples were analyzed for lead by atomic absorption spectrometry. Mean lead levels of air were highest at the anode department followed by the converter, smelter and blend departments. The mean level of blood lead of the workers in the anode department was also the highest among the four smelting departments. The mean blood lead levels of the workers in each department were positively correlated with their air lead levels (r = 0.99, p < 0.01). This study indicates therefore that workers in copper smelters have been exposed to lead in their workplace. Though this finding has already been reported in preceding studies, the Ordinance on Prevention of Lead Poisoning in Japan has not included copper smelter into its target job categories if their lead concentration in the raw material is less than 3%. The limitation of the present Ordinance which defines the targets by the types of job and not by the actual exposure, is discussed.

Continuous emissions monitoring using spark-induced breakdown spectroscopy

A new technology for monitoring airborne heavy metals on aerosols and particulates based on spark-induced breakdown spectroscopy (SIBS) was evaluated at a joint U.S. Environmental Protection Agency (EPA)/U.S. Department of Energy test at the rotary kiln incinerator simulator (RKIS) facility at EPA/Research Triangle Park, NC, in September 1997. The instrument was configured to measure lead and chromium in a simulated combustion flue gas in real time and in situ at target levels of 15 and 75 micrograms/dry standard cubic meters. Actual metal concentrations were measured during the tests using EPA Reference Method (RM) 29. The SIBS technology detected both lead and chromium at the low- and high-level concentrations. Additionally, the hardware performed without failure for more than 100 hr of operation and acquired data for 100% of the RM tests. The chromium data were well correlated with concentration increases resulting from duct operations and pressure fluctuations that are known to entrain dust.

Laboratory measurement of hazardous fumes and gases at a point corresponding to breathing zone of welder during a CO2 arc welding

Concentrations of fumes, ozone (O3), carbon monoxide (CO), nitric oxide (NO), manganese (Mn) and total and hexavalent chromium (Cr) as well as size distribution of fumes were measured at a point corresponding to the welder's breathing zone during CO2-arc welding, using a welding robot and three kinds of wires. Concentrations of fumes, O3, CO, Mn and total-Cr were found to exceed their corresponding occupational exposure limit (OEL) values, while the concentrations of NO and Cr(VI) were below those OEL levels. Airborne concentration of Mn exceeded its OEL value, and the Mn content was 8 times higher in welding fumes than in the wire. Using an additive equation of OEL and exposure concentration of each hazardous component, health risk in welders with combined exposure to welding fumes and gases was assessed as 18.6 to 46.0 times of OEL, which exceeded the unity. This finding suggests that effective protection of welders from the exposure can be attained by use of the supplied-air respirator or combined use of a dust respirator and a local exhaust system.

[The effective smoking corner in an office]

We installed an effective, practical and low-cost smoking corner in an office to protect against passive smoking. The smoking corner was separated from the non-smoking area with transparent, nonflammable screens. Four exhaust fans were installed in the smoking corner so that there was no leakage of environmental tobacco smoke. The required exhaust air rate in the smoking corner was pre-calculated from the volume of the smoking corner and the rate of consumption of cigarettes. The suspended airborne particle concentration definitely decreased in the non-smoking area after installation of the smoking corner. The result of a questionnaire survey also revealed the improvement in the air quality in this office.

Physico-chemical characterization of atmospheric aerosols in a rural area affected by the Aznalcollar toxic spill, south-west Spain during the soil reclamation activities

High levels of atmospheric contamination due to the re-suspension of pyrite particles from the mining waste slurry were recorded in the Guadiamar valley (the Guadiamar is a tributary of the Guadalquivir river) after the toxic spill of Aznalcóllar, north of the Doñana Natural Park (SW Spain). Major high-particulate events occurred during the extraction of the pyrite-rich mud layer, which covered an extensive area of the valley downstream of the confluence of the Agrio and Guadiamar rivers. This study deals with the monitoring of the ambient air quality at two stations near the village of Aznalcázar in the central part of the flooded area. Although the Spanish legal limit for atmospheric particles and lead in environmental air were not exceeded, high daily levels of total suspended particles (TSP) and of some elements with an environmental significance (As, Cd, Cu, Mn, Ni, Pb, Sn, Tl and Zn) were recorded at Aznalcázar and in the Guadiamar valley during soil reclamation (July-August 1998). Despite a progressive decrease in TSP levels through September-October 1998, background was higher than the levels for the May-June period. Evolution of levels for most of the elements studied showed a similar trend. The exceptions were copper, which was partially increased by other emission sources such as fumigation activities, and sodium, which remained at relatively constant levels during the study period because of its marine origin. The physico-chemical characterisation of the atmospheric particulates allowed us to determine the major grain size modes of the pyrite related elements and the solubility of the potentially toxic elements, and to identify the major particulate types present in the atmosphere in the area. Secondary and tertiary aromatic amines (i.e. alkyldiphenylamines and phenylcarbazoles, respectively) were identified in the suspended particles and in the vapour phase collected at the same station as the TSP samples. As some of these aromatic amines had been previously identified in the pyrite sludge, it is assumed that fine sludge particles containing aromatic amines were re-suspended in the atmosphere. The highest concentrations of aromatic amines in the particulate phase were recorded in August 1998 during the pyrite slurry extraction in the proximity of the Aznalcázar sampling site. Despite a sharp drop in the suspended particles of the aromatic amine concentrations, a significant concentration was detected in the vapour phase (< 1.2 mm) during autumn, probably because of longer residence time in the atmosphere. Although health hazards associated with the presence of these aromatic amines are unknown, their acute toxicity exceeded that of urban aerosols.

An evaluation of modeled benzene exposure and dose estimates published in the Chinese-National Cancer Institute collaborative epidemiology studies

Risk estimates and cause and effect determinations are directly dependent on exposure and dose-response relationships. Recently, relative risks and excess cancer mortality attributed to occupational benzene exposure have been published in collaborative studies conducted by Chinese investigators and scientists from the National Cancer Institute. The results of these studies suggest increased risk of acute nonlymphocytic leukemia at relatively low benzene concentrations and associations with cancers not previously associated with benzene exposure. These studies are potentially important due to their size and potential to more thoroughly investigate the link between benzene exposure and cancer. However, there are questions concerning the validity of exposure and dose estimates supporting relative risk characterizations in these studies. Apparent discrepancies between modeled exposure and dose estimates and sources of actual measured exposure information and clinical markers of benzene toxicity raise serious concerns questioning the reliability of relative risk and cancer associations stated in these studies.

[No contamination of medical personnel by desflurane and nitrous oxide inhalation anesthetics during surgical interventions in ophthalmology]

BACKGROUND

Possible health hazards from chronical exposure to inhalational anesthetics cannot definitively be excluded.

PATIENTS AND METHODS

Trace concentrations of nitrous oxide and desflurane were continuously every 90 seconds determined in the breathing zone of both ophthalmologist and anesthesiologist during strabism surgery in 20 children by a infrared spectrometer.

RESULTS

During anesthesia, the surgeon was exposed to the inhalational agents used, but concentrations were well within the legal limits.

CONCLUSIONS

Despite minor occupational exposure of the operating room staff during the operative procedures, inhalational anesthesia in ophthalmologic operative procedures can be considered safe from the standpoint of modern work place laws and health care regulations.

[Analytical control over 4,4'-bis-maleinimide diphenylmethane]

The authors studied detection of 4,4-bis-maleinimid-diphenylmethane in aethylacetate by means of fluorimetry and direct spectrophotometry. Detection of the individual substance is highly sensitive, reproducible and express. Limit of 4,4-bis-maleinimid-diphenylmethane detection through spectrophotometry is 0.1 mg/ml and that through fluorimetry is 0.03 mg/ml. Studies covered interference of the synthesis' initial components on 4,4-bis-maleinimid-diphenylmethane detection in aethylacetate. Multicomponent mixtures of bis-maleinimids were analyzed according to Firordt additivity rule. The techniques elaborated are useful for sanitary and hygienic control over 4,4-bis-maleinimid-diphenylmethane in the air of workplace.

Assessment of human exposure to ambient particulate matter

Recent epidemiological studies have consistently shown that the acute mortality effects of high concentrations of ambient particulate matter (PM), documented in historic air pollution episodes, may also be occurring at the low to moderate concentrations of ambient PM found in modern urban areas. In London in December 1952, the unexpected deaths due to PM exposure could be identified and counted as integers by the coroners. In modern times, the PM-related deaths cannot be as readily identified, and they can only be inferred as fractional average daily increases in mortality rates using sophisticated statistical filtering and analyses of the air quality and mortality data. The causality of the relationship between exposure to ambient PM and acute mortality at these lower modern PM concentrations has been questioned because of a perception that there is little significant correlation in time between the ambient PM concentrations and measured personal exposure to PM from all sources (ambient PM plus indoor-generated PM). This article shows that the critical factor supporting the plausibility of a linear PM mortality relationship is the expected high correlation in time of people's exposure to PM of ambient origin with measured ambient PM concentrations, as used in the epidemiological time series studies. The presence of indoor and personal sources of PM masks this underlying relationship, leading to confusion in the scientific literature about the strong underlying temporal relationship between personal exposure to PM of ambient origin and ambient PM concentration. The authors show that the sources of PM of non-ambient origin operate independently of the ambient PM concentrations, so that the mortality effect of non-ambient PM, if any, must be independent of the effects of the ambient PM exposures.

Shoe manufacturing and solvent exposure in northern Portugal

Shoe manufacturing is a traditional industry in northern Portugal. There are nearly 1500 factories that employ about 54,000 workers. Among the materials used in the shoe manufacturing process, that could be occupational hazards, are the adhesives, especially adhesives solutions based on organic solvents. The National Institute of Health (Oporto Branch) carried out a study of 100 factories in northern Portugal to study solvent exposure in shoe manufacturing. The surveyed population, (4615 workers) was young (mean age = 33 years; range = 18-45) and predominantly female (68.5%). The results from the air samples analyses show 20 different organic compounds existing in the workplaces. The more common compounds found were n-hexane, toluene, and acetone. The results of the study show that in 53.7 percent of the factories there are operations where the solvent exposure is significant and represents a health hazard to the workers. These operations are mainly gluing, waxing, and polishing stations. Occupational risk of exposure to solvents concerned 44.2 percent of the workers. This study points out the existence of inadequate ventilation in the workplaces and inappropriate personal protective equipment to prevent dermatitis risk from adhesives, wax, and polish. The organic solvents present in workplaces also increase fire risk.

Pulmonary function in workers exposed to low levels of fuel-oil ash

Previously, we reported significant lung function changes after exposure to fuel-oil ash during a boiler overhaul in which median PM10 and vanadium concentrations were 2.9 mg/m3 and 11.9 micrograms/m3, respectively. In this study, we examined prospectively 18 boilermakers involved in the short-term, partial overhaul of a large, oil-fired boiler where occupational exposures to PM10 and metals were relatively low. Vanadium and PM10 exposure levels were measured before and during boiler work. For PM10, median exposure before and during boiler work was 0.5 and 0.6 mg/m3, respectively. For vanadium, median exposure before and during boiler work was 1.0 and 12.7 micrograms/m3, respectively, comparable with the results of our previous study. Spirometric (PFT) testing was done three times: first day on the job (PFT1), end of overhaul (PFT2), and 2 weeks post-overhaul (PFT3). Spirometry results were analyzed using repeated measures analysis of variance. No significant differences were found. Boilermakers working on a short-term overhaul of an oil-fired boiler exhibited no significant change in any lung function parameter comparing pre-, during, and 2 weeks post-exposure. The comparatively low levels of exposure to PM10 and vanadium observed during boiler work, the short duration of the overhaul, and the healthy worker effect are possible explanations for these results.