26
|
Tran MT, Oldenbourg R. An experimental method to characterize the relationship between aperture image and ray directions in microscope optics. Microsc Res Tech 2020; 84:668-674. [PMID: 33089583 DOI: 10.1002/jemt.23625] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/11/2020] [Accepted: 10/08/2020] [Indexed: 11/05/2022]
Abstract
We propose a direct experimental method to calibrate the relationship between ray directions in object space and their positions in the aperture plane of a light field microscope. The calibration improves the interpretation of light field images, which contain information from both types of image planes, the field plane and the aperture plane of the ray path in the microscope. Our method is based on the diffraction of line gratings of known periodicities and provides accurate results with subpixel resolution. The method can be custom-tailored to most any optical configuration, including standard light microscopy setups, whenever correct mapping between ray parameters in the object/image plane and the aperture plane is needed.
Collapse
|
27
|
Yong J, Bian H, Yang Q, Hou X, Chen F. Mini-Review on Bioinspired Superwetting Microlens Array and Compound Eye. Front Chem 2020; 8:575786. [PMID: 33134276 PMCID: PMC7552737 DOI: 10.3389/fchem.2020.575786] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/24/2020] [Accepted: 08/26/2020] [Indexed: 11/24/2022] Open
Abstract
Microlens arrays (MLAs) and MLA-based artificial compound eyes (ACEs) are the important miniaturized optical components in modern micro-optical systems. However, their optical performance will seriously decline once they are wetted by water droplets (such as fog, dew, and rain droplets) or are polluted by contaminations in a humid environment. In this mini-review, we summarize the research works related to the fabrication of superwetting MLAs and ACEs and show how to integrate superhydrophobic and superoleophobic microstructures with an MLA. The fabrication strategy can be split into two categories. One is the hybrid pattern composed of the MLA domain and the superwetting domain. Another is the direct formation of superwetting nanostructures on the surface of the microlenses. The superhydrophobicity or superoleophobicity endows the MLAs and ACEs with liquid repellence and self-cleaning function besides excellent optical performance. We believe that the superwetting MLAs and ACEs will have significant applications in various optical systems that are often used in the humid or liquid environment.
Collapse
|
28
|
Fabrication and Characterization of Curved Compound Eyes Based on Multifocal Microlenses. MICROMACHINES 2020; 11:mi11090854. [PMID: 32947769 PMCID: PMC7569987 DOI: 10.3390/mi11090854] [Citation(s) in RCA: 7] [Impact Index Per Article: 1.8] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 08/15/2020] [Revised: 09/09/2020] [Accepted: 09/14/2020] [Indexed: 12/12/2022]
Abstract
Curved compound eyes have generated great interest owing to the wide field of view but the application of devices is hindered for the lack of proper detectors. One-lens curved compound eyes with multi-focal microlenses provide a solution for wide field imaging integrated in a commercial photo-detector. However, it is still a challenge for manufacturing this kind of compound eye. In this paper, a rapid and accurate method is proposed by a combination of photolithography, hot embossing, soft photolithography, and gas-assisted deformation techniques. Microlens arrays with different focal lengths were firstly obtained on a polymer, and then the planar structure was converted to the curved surface. A total of 581 compound eyes with diameters ranging from 152.8 µm to 240.9 µm were successfully obtained on one curved surface within a few hours, and the field of view of the compound eyes exceeded 108°. To verify the characteristics of the fabricated compound eyes, morphology deviation was measured by a probe profile and a scanning electron microscope. The optical performance and imaging capability were also tested and analyzed. As a result, the ommatidia made up of microlenses showed not only high accuracy in morphology, but also imaging uniformity on a focal plane. This flexible massive fabrication of compound eyes indicates great potential for miniaturized imaging systems.
Collapse
|
29
|
Bian H, Liang J, Li M, Zhang F, Wei Y. Bioinspired Underwater Superoleophobic Microlens Array With Remarkable Oil-Repellent and Self-Cleaning Ability. Front Chem 2020; 8:687. [PMID: 32850682 PMCID: PMC7417666 DOI: 10.3389/fchem.2020.00687] [Citation(s) in RCA: 6] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/07/2020] [Accepted: 07/01/2020] [Indexed: 12/19/2022] Open
Abstract
Underwater superoleophobic microlens array (MLA) has been emerging as a crucial device for its wide applications in ocean optical imaging and sensing, endoscopic surgery, microfluidics and optofluidics, and other biomedical applications. Fabrication of microlens arrays integrated with excellent optical performance as well as underwater superoleophobicity remains a great challenge. In this paper, we report an underwater super oil-repellent MLA on a transparent optical glass substrate via femtosecond laser-induced phase and structural modification and chemical isotropic etching. The fabricated sample simultaneously possesses microlens structures with a smooth surface to enable optical imaging function, and grid-patterned biomimetic micro/nano hierarchical surface structures to produce underwater oil-resistance with a contact angle of 160.0° and a sliding angle of 1.5°. The resultant oil-repellent MLA exhibits underwater superoleophobicity and self-cleaning abilities in water. Meanwhile, it was demonstrated to have impressive imaging capability even after oil contamination. We believe that this novel resultant anti-oil MLA will be helpful for underwater detection and bioscience research, especially in oil polluted underwater workspaces.
Collapse
|
30
|
Allen A, Waldron A, Ottaway JM, Chance Carter J, Michael Angel S. Hyperspectral Raman Imaging Using a Spatial Heterodyne Raman Spectrometer with a Microlens Array. APPLIED SPECTROSCOPY 2020; 74:921-931. [PMID: 32031013 DOI: 10.1177/0003702820906222] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/10/2023]
Abstract
A new hyperspectral Raman imaging technique is described using a spatial heterodyne Raman spectrometer (SHRS) and a microlens array (MLA). The new technique enables the simultaneous acquisition of Raman spectra over a wide spectral range at spatially isolated locations within two spatial dimensions (x, y) using a single exposure on a charge-coupled device (CCD) or other detector types such as a complementary metal-oxide semiconductor (CMOS) detector. In the SHRS system described here, a 4 × 4 mm MLA with 1600, 100 µm diameter lenslets is used to image the sample, with each lenslet illuminating a different region of the SHRS diffraction gratings and forming independent fringe images on the CCD. The fringe images from each lenslet contain the fully encoded Raman spectrum of the region of the sample "seen" by the lenslet. Since the SHRS requires no moving parts, all fringe images can be measured simultaneously with a single detector exposure, and in principle using a single laser shot, in the case of a pulsed laser. In this proof of concept paper, hyperspectral Raman spectra of a wide variety of heterogeneous samples are used to characterize the technique in terms of spatial and spectral resolution tradeoffs. It is shown that the spatial resolution is a function of the diameter of the MLA lenslets, while the number of spatial elements that can be resolved is equal to the number of MLA lenslets that can be imaged onto the SHRS detector. The spectral resolution depends on the spatial resolution desired, and the number of grooves illuminated on both diffraction gratings by each lenslet, or combination of lenslets in cases where they are grouped.
Collapse
|
31
|
Yuan D, Liu B, Zhu Z, Guo Y, Cheng C, Chen H, Gu M, Xu M, Chen L, Liu J, Ouyang X. Directional Control and Enhancement of Light Output of Scintillators by Using Microlens Arrays. ACS APPLIED MATERIALS & INTERFACES 2020; 12:29473-29480. [PMID: 32510919 DOI: 10.1021/acsami.0c06779] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/11/2023]
Abstract
Scintillators play an important role in the field of nuclear radiation detection, such as nuclear medical imaging, dark matter detection, nuclear physics experiments, and national security. However, the light extraction efficiency of a scintillator with a high refractive index is severely restricted because of the total internal reflection. In this paper, microlens arrays have been applied onto the surface of a cerium-doped lutetium-yttrium oxyorthosilicate scintillator to improve the light extraction efficiency and to control the directivity of the light output. Compared to that of a reference sample, a 3.26-fold enhancement with an emission angle of 45° has been obtained by using microlens arrays with optimal parameters. It was also found that the enhancement ratio can be affected by the refractive index of the microlens, the spacing of individual microlens. The control mechanism of microlens arrays is revealed by a combination of simulations and experiments. X-ray imaging characteristics exhibit an improved gray scale amplitude without any loss of the spatial resolution. The present results suggest that the application of microlens arrays to scintillators is beneficial to the field of nuclear radiation detection.
Collapse
|
32
|
Chen L, Chen G, Liao L, Chen H. Naked-Eye 3D Display Based on Microlens Array Using Combined Micro-Nano Imprint and UV Offset Printing Methods. Molecules 2020; 25:molecules25092012. [PMID: 32344928 PMCID: PMC7248864 DOI: 10.3390/molecules25092012] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/26/2020] [Revised: 04/18/2020] [Accepted: 04/23/2020] [Indexed: 11/16/2022] Open
Abstract
An optical film integrating microlens array (MLAs) and 3D micro-graphics is an important way to achieve the naked-eye 3D display effect. The 3D micro-graphics is traditionally generated by the micro-nano imprint technology based on precision engraving mold, which leads to high production cost and low production efficiency, and thus restricts the rapid response to production tasks and large-scale popularization and application. In this study, a process scheme for large-scale printing of 3D micro-graphics using UV offset printing based on presensitized (PS) plate was proposed, matching with the MLAs fabricated by micro-nano imprint process to achieve naked-eye 3D display effect. We used the laser confocal microscope to systematically measure and analyze the geometric and optical performance of the fabricated MLAs in terms of height, curvature radius, center distance, spacing, focal length, and numerical aperture, and evaluated the influence of the publishing resolution of the PS plate on the display effect of 3D micro-graphics. The printing quality and display effect of 3D micro-graphics were further improved by adjusting process parameters such as printing speed and printing pressure. The results of the current study demonstrate that the combined application of micro-nano imprint technology based on precision mold and UV offset printing technology based on PS plate can achieve an excellent naked-eye 3D display effect in 360° all angles, which is efficient, cost-saving, and highly flexible.
Collapse
|
33
|
Microfabrication of Microlens by Timed-Development-and-Thermal-Reflow (TDTR) Process for Projection Lithography. MICROMACHINES 2020; 11:mi11030277. [PMID: 32156007 PMCID: PMC7142525 DOI: 10.3390/mi11030277] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 01/22/2020] [Revised: 02/24/2020] [Accepted: 03/03/2020] [Indexed: 11/17/2022]
Abstract
This paper presents a microlens fabrication process using the timed-development-and-thermal-reflow process, which can fabricate various types of aperture geometry with a parabolic profile on a single substrate in the same batch of the process. By controlling the development time of the uncrosslinked negative photoresist, a state of partial development of the photoresist is achieved, called the timed development process. The thermal reflow process is followed after the timed development, which allows the photoresist to regain its liquid state to form a smooth meniscus trench surrounded by a crosslinked photoresist sidewall. Microlens with larger aperture size forms deeper trench with constant development time. With constant aperture size, longer developing time shows deeper meniscus trench. The depth of the meniscus trench is modeled in the relationship of the development time and aperture size. Other characteristics for the microlens including the radius of curvature, focal length, and the parabolic surface profile are modeled in the relationship of the microlens thickness and diameter. Microlens with circular, square, and hexagonal bases have been successfully fabricated and demonstrated where each geometry of the lens-bases shows different fill factors of the lens arrays. To test the fabricated lenses, a miniaturized projection lithography scheme was proposed. A centimeter-scale photomask pattern was photo-reduced using the fabricated microlens array with a ratio of 133, where the smallest linewidth was measured as 2.6 µm.
Collapse
|
34
|
Li J, Wang W, Mei X, Hou D, Pan A, Liu B, Cui J. Fabrication of Artificial Compound Eye with Controllable Field of View and Improved Imaging. ACS APPLIED MATERIALS & INTERFACES 2020; 12:8870-8878. [PMID: 32011852 DOI: 10.1021/acsami.9b20740] [Citation(s) in RCA: 20] [Impact Index Per Article: 5.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 05/04/2023]
Abstract
Many arthropods have compound eyes, which are made up of numerous separate visual units (microlenses) or ommatidia. These natural compound eyes have exceptional optical properties such as wide field of view (FOV), low aberration, and fast motion tracking capability. In this paper, a large-scale artificial compound eye (ACE) is fabricated efficiently using a combination of inkjet printing and air-assisted deformation processes. Both size and geometry of the microlens are controlled via superposed drops on the substrate. The simulation results show that the light intensity of the ACE follows a systematic distribution for tilted incident light, which represents a significant improvement, compared to planar distributed microlenses. We then manufacture ACEs with different heights and diameters, and their FOVs are compared with the theoretically predicted results. The measured FOV was 50°-140°. The acceptance angles for the different ACEs are determined, and their relationship with the ratio of height to radius (H/r) of the microlens is investigated in more detail. Furthermore, the imaging properties of the microlenses with different angles of incidences are studied, which suggest a FOV up to 140° and an acceptance angle of about 50°. The microlens captures images even at an angle of incidence of about 60°. The corresponding distortion in both the x and y directions is also investigated. Our findings provide guidelines for the development and fabrication of ACEs with large FOVs and acceptance angles, which may find applications in military, robotics, medical imaging, and astronomy.
Collapse
|
35
|
Xu M, Zhou Z, Wang Z, Lu H. Self-Assembled Microlens Array with Controllable Focal Length Formed on a Selective Wetting Surface. ACS APPLIED MATERIALS & INTERFACES 2020; 12:7826-7832. [PMID: 31944645 DOI: 10.1021/acsami.9b21948] [Citation(s) in RCA: 6] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/10/2023]
Abstract
We report a microlens array with a controllable focal length that is based on a selective wetting surface. A substrate modified with a hydrophobic layer that has an array of microholes exhibits different wettability for inside holes (hydrophilic) versus outside holes (hydrophobic). When liquid flows over the surface, a small amount of liquid is adhered to hydrophilic holes and forms a lens-shaped droplet array that self-assembles because of surface tension. A large-sized plano-convex lens array that has good uniformity is obtained via the blade coating method, and controlling the amount of liquid enables control of the focal length. Our self-assembled microlens array has the merits of high optical performance, a simple fabrication procedure, and good mechanical stability, and thus, it has potential applications in imaging processing, light extraction, protein detection, light-emitting diodes, sensors, and displays.
Collapse
|
36
|
Huang BY, Huang SY, Chuang CH, Kuo CT. Electrically-Tunable Blue Phase Liquid Crystal Microlens Array Based on a Photoconductive Film. Polymers (Basel) 2020; 12:polym12010065. [PMID: 31906448 PMCID: PMC7023521 DOI: 10.3390/polym12010065] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/26/2019] [Revised: 12/24/2019] [Accepted: 12/25/2019] [Indexed: 11/16/2022] Open
Abstract
This paper proposes an effective approach to fabricate a blue phase liquid crystal (BPLC) microlens array based on a photoconductive film. Owing to the characteristics of photo-induced conducting polymer polyvinylcarbazole (PVK), in which conductivity depends on the irradiation of UV light, a progressive mask resulting in the variation of conductivity is adopted to produce the gradient distribution of the electric field. The reorientations of liquid crystals according to the gradient distribution of the electric field induce the variation of the refractive index. Thus, the incident light experiences the gradient distribution of the refractive index and results in the focusing phenomenon. The study investigates the dependence of lens performance on UV exposure time, the focal length of the lens, and focusing intensities with various incident polarizations. The BPLC microlens array exhibits advantages such as electrically tunability, polarization independence, and fast response time.
Collapse
|
37
|
Chan JYE, Ruan Q, Ng RJH, Qiu CW, Yang JKW. Rotation-Selective Moiré Magnification of Structural Color Pattern Arrays. ACS NANO 2019; 13:14138-14144. [PMID: 31790192 DOI: 10.1021/acsnano.9b06772] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.6] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/10/2023]
Abstract
When a microlens array is aligned and overlaid on an array of patterns with similar periodicity, a highly magnified image of the patterns is observed. This effect, known as moiré magnification, is used to reveal micropatterns that are unresolvable by the naked eye. These patterns are typically limited by print resolution to single color patterns. Here, we demonstrate the potential to selectively reveal more than one set of color patterns. By rotating a microlens array relative to a print containing three overlapping arrays of structural color patterns in 10° steps, each pattern array can be distinctly revealed with minimal crosstalk. This rotation-selective effect of moiré magnification is not seen in conventional microscopy. An advantage is that the moiré images are observable by the naked eye under incoherent illumination. We leverage nanoscale three-dimensional printing by using the two-photon lithography process to produce structural color pattern arrays in a single lithographic step with precisely aligned color pixels. We believe that this work can have applications in precise rotational-alignment tools, covert security documents, and information multiplexing devices.
Collapse
|
38
|
Ma LL, Wu SB, Hu W, Liu C, Chen P, Qian H, Wang Y, Chi L, Lu YQ. Self-Assembled Asymmetric Microlenses for Four-Dimensional Visual Imaging. ACS NANO 2019; 13:13709-13715. [PMID: 31746201 DOI: 10.1021/acsnano.9b07104] [Citation(s) in RCA: 6] [Impact Index Per Article: 1.2] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 05/24/2023]
Abstract
Visual imaging that can extract three-dimensional (3D) space or polarization information on the target is essential in broad sciences and technologies. The simultaneous acquisition of them usually demands expensive equipment and sophisticated operations. Therefore, it is of great significance to exploit convenient approaches for four-dimensional (3D and polarization) visual imaging. Here, we present an efficient solution based on self-assembled asymmetric liquid crystal microlenses, with freely manipulated phase profiles and symmetry-breaking properties. Accordingly, characteristics of multifocal functionality and polarization selectivity are exhibited, along with the underlying mechanisms. Moreover, with a specific sample featured by radially increased unit sizes and azimuthally varied domain orientations, the discriminability of four-dimensional information is extracted in a single snapshot, via referring to the coordinates of the clearest images. Demultiplexing of depth/polarization information is also demonstrated. This work will unlock a variety of revolutionary apparatuses and lighten extensive applications.
Collapse
|
39
|
Yuan C, Kowsari K, Panjwani S, Chen Z, Wang D, Zhang B, Ng CJX, Alvarado PVY, Ge Q. Ultrafast Three-Dimensional Printing of Optically Smooth Microlens Arrays by Oscillation-Assisted Digital Light Processing. ACS APPLIED MATERIALS & INTERFACES 2019; 11:40662-40668. [PMID: 31589018 DOI: 10.1021/acsami.9b14692] [Citation(s) in RCA: 22] [Impact Index Per Article: 4.4] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/10/2023]
Abstract
A microlens array has become an important micro-optics device in various applications. Compared with traditional manufacturing approaches, digital light processing (DLP)-based printing enables fabrication of complex three-dimensional (3D) geometries and is a possible manufacturing approach for microlens arrays. However, the nature of 3D printing objects by stacking successive 2D patterns formed by discrete pixels leads to coarse surface roughness and makes DLP-based printing unsuccessful in fabricating optical components. Here, we report an oscillation-assisted DLP-based printing approach for fabrication of microlens arrays. An optically smooth surface (about 1 nm surface roughness) is achieved by mechanical oscillation that eliminates the jagged surface formed by discrete pixels, and a 1-3 s single grayscale ultraviolet (UV) exposure that removes the staircase effect. Moreover, computationally designed grayscale UV patterns allow us to fabricate microlenses with various profiles. The proposed approach paves a way to 3D print optical components with high quality, fast speed, and vast flexibility.
Collapse
|
40
|
High-Accuracy Correction of a Microlens Array for Plenoptic Imaging Sensors. SENSORS 2019; 19:s19183922. [PMID: 31514430 PMCID: PMC6767096 DOI: 10.3390/s19183922] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.4] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 08/30/2019] [Revised: 09/10/2019] [Accepted: 09/10/2019] [Indexed: 11/18/2022]
Abstract
Microlens array (MLA) errors in plenoptic cameras can cause the confusion or mismatching of 4D spatio-angular information in the image space, significantly affecting the accuracy and efficiency of target reconstruction. In this paper, we present a high-accuracy correction method for light fields distorted by MLA errors. Subpixel feature points are extracted from the microlens subimages of a raw image to obtain correction matrices and perform registration of the corresponding subimages at a subpixel level. The proposed method is applied for correcting MLA errors of two different categories in light-field images, namely form errors and orientation errors. Experimental results show that the proposed method can rectify the geometric and intensity distortions of raw images accurately and improve the quality of light-field refocusing. Qualitative and quantitative comparisons between images before and after correction verify the performance of our method in terms of accuracy, stability, and adaptability.
Collapse
|
41
|
Using Micromachined Molds, Partial-curing PDMS Bonding Technique, and Multiple Casting to Create Hybrid Microfluidic Chip for Microlens Array. MICROMACHINES 2019; 10:mi10090572. [PMID: 31470639 PMCID: PMC6780412 DOI: 10.3390/mi10090572] [Citation(s) in RCA: 9] [Impact Index Per Article: 1.8] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 07/18/2019] [Revised: 08/26/2019] [Accepted: 08/27/2019] [Indexed: 11/17/2022]
Abstract
In a previous study, we presented a novel manufacturing process for the creation of 6 × 6 and 8 × 8 microlens arrays (MLAs) comprising lenses with diameters of 1000 μm, 500 μm, and 200 μm within an area that covers 10 mm × 10 mm. In the current study, we revised the manufacturing process to allow for the fabrication of MLAs of far higher density (15 × 15 and 29 × 29 within the same area). In this paper, we detail the revised manufacturing scheme, including the micromachining of molds, the partial-curing polydimethylsiloxane (PDMS) bonding used to fuse the glass substrate and PDMS, and the multi-step casting process. The primary challenges that are involved in creating MLAs of this density were ensuring uniform membrane thickness and preventing leakage between the PDMS and glass substrate. The experiment results demonstrated that the revised fabrication process is capable of producing high density arrays: Design I produced 15 × 15 MLAs with lens diameter of 0.5 mm and fill factor of 47.94%, while Design II produced 29 × 29 MLAs with lens diameter of 0.25 mm and fill factor of 40.87%. The partial-curing PDMS bonding system also proved to be effective in fusing PDMS with glass (maximum bonding strength of approximately six bars). Finally, the redesigned mold was used to create PDMS membranes of high thickness uniformity (coefficient of variance <0.07) and microlenses of high lens height uniformity (coefficient of variance <0.15).
Collapse
|
42
|
Holsteen AL, Lin D, Kauvar I, Wetzstein G, Brongersma ML. A Light-Field Metasurface for High-Resolution Single-Particle Tracking. NANO LETTERS 2019; 19:2267-2271. [PMID: 30897902 DOI: 10.1021/acs.nanolett.8b04673] [Citation(s) in RCA: 12] [Impact Index Per Article: 2.4] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/09/2023]
Abstract
Three-dimensional (3D) single-particle tracking (SPT) is a key tool for studying dynamic processes in the life sciences. However, conventional optical elements utilizing light fields impose an inherent trade-off between lateral and axial resolution, preventing SPT with high spatiotemporal resolution across an extended volume. We overcome the typical loss in spatial resolution that accompanies light-field-based approaches to obtain 3D information by placing a standard microscope coverslip patterned with a multifunctional, light-field metasurface on a specimen. This approach enables an otherwise unmodified microscope to gather 3D information at an enhanced spatial resolution. We demonstrate simultaneous tracking of multiple fluorescent particles within a large 0.5 × 0.5 × 0.3 mm3 volume using a standard epi-fluorescent microscope with submicron lateral and micron-level axial resolution.
Collapse
|
43
|
Biswas SK, Tanpichai S, Witayakran S, Yang X, Shams MI, Yano H. Thermally Superstable Cellulosic-Nanorod-Reinforced Transparent Substrates Featuring Microscale Surface Patterns. ACS NANO 2019; 13:2015-2023. [PMID: 30698942 DOI: 10.1021/acsnano.8b08477] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.2] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 05/09/2023]
Abstract
The recent rapid expansion of thin-film, bendable, and wearable consumer (opto)electronics demands flexible and transparent substrates other than glass. Plastics are the traditional choice, but they require amelioration because of their thermal instability. Here, we report the successful conversion of a soft and thermally vulnerable polymer into a highly thermally stable transparent nanocomposite material. This is achieved by the meticulous choice of a polymer with a glass-transition temperature below 0 °C that gives stable mechanics above room temperature, reinforcing the polymer with a load-bearing hierarchical network of the incredibly strong and stable natural material: cellulose nanorods. Owing to the Pickering emulsification process, the nanocomposites inherit the self-assembled structural hierarchy from the cellulose nanorod-encapsulated resin droplets. The ameliorated nanocomposites have highly desirable high-temperature endurance (∼150-180 °C) in terms of the thermomechanical, thermodimensional, and thermo-optical performance. Any photonic nano- or microstructures can be directly molded on the surface of the nanocomposites in high precision for better light management in photonic and opto-electronic applications. The highlight of this work is the demonstration of a highly thermally stable microlens array on the ameliorated transparent nanocomposite.
Collapse
|
44
|
Nagato K, Yajima Y, Nakao M. Laser-Assisted Thermal Imprinting of Microlens Arrays-Effects of Pressing Pressure and Pattern Size. MATERIALS 2019; 12:ma12040675. [PMID: 30823513 PMCID: PMC6416627 DOI: 10.3390/ma12040675] [Citation(s) in RCA: 8] [Impact Index Per Article: 1.6] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 01/30/2019] [Revised: 02/19/2019] [Accepted: 02/22/2019] [Indexed: 11/16/2022]
Abstract
Polymer films with nano- or microstructured surfaces have been widely applied to optical devices, bioplates, and printed electronics. Laser-assisted thermal imprinting (LATI), in which a laser directly heats the surfaces of a mold and a thermoplastic polymer, is one of the high-throughput methods of replicating nano- or microstructures on polymer films. Only the surfaces of the mold and polymer film are heated and cooled rapidly, therefore it is possible to replicate nano- or microstructures on polymer films more rapidly than by using conventional thermal nanoimprinting. In this study, microlens arrays (MLAs) were replicated on polymethylmethacrylate (PMMA) films using LATI, and the effects of the pressing pressure (10-50 MPa) and the pattern size (33- and 5-μm pitch) of the MLA on the filling ratio were investigated by analyzing a microlens replicated using different laser-irradiation times (0.1-2 ms). The filling ratio increased with increasing pressing pressure and laser-irradiation time in the replication of MLAs with varying sizes, while the flow of the PMMA varied with the pressing pressure and laser-irradiation time. It was found that during filling, the shape of the polymer cross-sectional surface demonstrated a double and single peak in the 33- and 5-μm-pitch patterns, respectively. This was because the depth of the heated area in the 33-μm-pitch pattern was smaller than the pattern size, whereas that of the 5-μm-pitch pattern was comparable to (or larger) than the pattern size.
Collapse
|
45
|
Theoretical and Experimental Investigation of Surface Topography Generation in Slow Tool Servo Ultra-Precision Machining of Freeform Surfaces. MATERIALS 2018; 11:ma11122566. [PMID: 30562973 PMCID: PMC6316587 DOI: 10.3390/ma11122566] [Citation(s) in RCA: 15] [Impact Index Per Article: 2.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 11/21/2018] [Revised: 12/12/2018] [Accepted: 12/14/2018] [Indexed: 11/16/2022]
Abstract
Freeform surfaces are featured with superior optical and physical properties and are widely adopted in advanced optical systems. Slow tool servo (STS) ultra-precision machining is an enabling manufacturing technology for fabrication of non-rotationally symmetric surfaces. This work presents a theoretical and experimental study of surface topography generation in STS machining of freeform surfaces. To achieve the nanometric surface topography, a systematic approach for tool path generation was investigated, including tool path planning, tool geometry selection, and tool radius compensation. The tool radius compensation is performed only in one direction to ensure no high frequency motion is imposed on the non-dynamic axis. The development of the surface generation simulation allows the prediction of the surface topography under various tool and machining variables. Furthermore, it provides an important means for better understanding the surface generation mechanism without the need for costly trial and error tests. Machining and measurement experiments of a sinusoidal grid and microlens array sample validated the proposed tool path generation and demonstrated the effectiveness of the STS machining process to fabricate freeform surfaces with nanometric topography. The measurement results also show a uniform topography distribution over the entire surface and agree well with the simulated results.
Collapse
|
46
|
Wu H, Wu L, Zhou X, Liu B, Zheng B. Patterning Hydrophobic Surfaces by Negative Microcontact Printing and Its Applications. SMALL (WEINHEIM AN DER BERGSTRASSE, GERMANY) 2018; 14:e1802128. [PMID: 30133159 DOI: 10.1002/smll.201802128] [Citation(s) in RCA: 16] [Impact Index Per Article: 2.7] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 06/04/2018] [Revised: 07/15/2018] [Indexed: 05/04/2023]
Abstract
Here, a negative microcontact printing method is developed to form hydrophilic polydopamine (PDA) patterns with micrometer resolution on hydrophobic including perfluorinated surfaces. In the process of the negative microcontact printing, a uniform PDA thin film is first formed on the hydrophobic surface. An activated polydimethylsiloxane (PDMS) stamp is then placed in contact with the PDA-coated hydrophobic surface. Taking advantage of the difference in the surface energy between the hydrophobic surface and the stamp, PDA is removed from the contact area after the stamp release. As a result, a PDA pattern complementary to the stamp is obtained on the hydrophobic surface. By using the negative microcontact printing, arrays of liquid droplets and single cells are reliably formed on perfluorinated surfaces. Microlens array with tunable focal length for imaging studies is further created based on the droplet array. The negative microcontact printing method is expected to be widely applicable in high-throughput chemical and biological screening and analysis.
Collapse
|
47
|
Roeder M, Drexler M, Rothermel T, Meissner T, Guenther T, Zimmermann A. Injection Compression Molded Microlens Arrays for Hyperspectral Imaging. MICROMACHINES 2018; 9:mi9070355. [PMID: 30424288 PMCID: PMC6082290 DOI: 10.3390/mi9070355] [Citation(s) in RCA: 11] [Impact Index Per Article: 1.8] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 06/25/2018] [Revised: 07/12/2018] [Accepted: 07/17/2018] [Indexed: 11/16/2022]
Abstract
In this work, a polymer microlens array (MLA) for a hyperspectral imaging (HSI) system is produced by means of ultraprecision milling (UP-milling) and injection compression molding. Due to the large number of over 12,000 microlenses on less than 2 cm², the fabrication process is challenging and requires full process control. The study evaluates the process chain and optimizes the single process steps to achieve high quality polymer MLAs. Furthermore, design elements like mounting features are included to facilitate the integration into the final HSI system. The mold insert was produced using ultraprecision milling with a diamond cutting tool. The machining time was optimized to avoid temperature drifts and enable high accuracy. Therefore, single immersions of the diamond tool at a defined angle was used to fabricate each microlens. The MLAs were replicated using injection compression molding. For this process, an injection compression molding tool with moveable frame plate was designed and fabricated. The structured mold insert was used to generate the compression movement, resulting in a homogeneous pressure distribution. The characterization of the MLAs showed high form accuracy of the microlenses and the mounting features. The functionality of the molded optical part could be demonstrated in an HIS system by focusing light spectrums onto a CCD image sensor.
Collapse
|
48
|
Rectification of Images Distorted by Microlens Array Errors in Plenoptic Cameras. SENSORS 2018; 18:s18072019. [PMID: 29937502 PMCID: PMC6068943 DOI: 10.3390/s18072019] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 05/27/2018] [Revised: 06/21/2018] [Accepted: 06/22/2018] [Indexed: 11/17/2022]
Abstract
A plenoptic cameras is a sensor that records the 4D light-field distribution of target scenes. The surface errors of a microlens array (MLA) can cause the degradation and distortion of the raw image captured by a plenoptic camera, resulting in the confusion or loss of light-field information. To address this issue, we propose a method for the local rectification of distorted images using white light-field images. The method consists of microlens center calibration, geometric rectification, and grayscale rectification. The scope of its application to different sized errors and the rectification accuracy of three basic surface errors, including the overall accuracy and the local accuracy, are analyzed through simulation of imaging experiments. The rectified images have a significant improvement in quality, demonstrating the provision of precise light-field data for reconstruction of real objects.
Collapse
|
49
|
Insect-Mimetic Imaging System Based on a Microlens Array Fabricated by a Patterned-Layer Integrating Soft Lithography Process. SENSORS 2018; 18:s18072011. [PMID: 29932163 PMCID: PMC6068472 DOI: 10.3390/s18072011] [Citation(s) in RCA: 5] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 05/16/2018] [Revised: 06/14/2018] [Accepted: 06/21/2018] [Indexed: 11/17/2022]
Abstract
In nature, arthropods have evolved to utilize a multiaperture vision system with a micro-optical structure which has advantages, such as compact size and wide-angle view, compared to that of a single-aperture vision system. In this paper, we present a multiaperture imaging system using a microlens array fabricated by a patterned-layer integrating soft lithography (PLISL) process which is based on a molding technique that can transfer three-dimensional structures and a gold screening layer simultaneously. The imaging system consists of a microlens array, a lens-adjusting jig, and a conventional (charge-coupled device) CCD image sensor. The microlens array has a light screening layer patterned among all the microlenses by the PLISL process to prevent light interference. The three-dimensionally printed jig adjusts the microlens array on the conventional CCD sensor for the focused image. The manufactured imaging system has a thin optic system and a large field-of-view of 100 degrees. The developed imaging system takes multiple images at once. To show its possible applications, multiple depth plane images were reconstructed based on the taken subimages with a single shot.
Collapse
|
50
|
Imai T, Shi J, Wong TTW, Li L, Zhu L, Wang LV. High-throughput ultraviolet photoacoustic microscopy with multifocal excitation. JOURNAL OF BIOMEDICAL OPTICS 2018; 23:1-6. [PMID: 29546734 PMCID: PMC5852316 DOI: 10.1117/1.jbo.23.3.036007] [Citation(s) in RCA: 9] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 12/08/2017] [Accepted: 02/22/2018] [Indexed: 05/05/2023]
Abstract
Ultraviolet photoacoustic microscopy (UV-PAM) is a promising intraoperative tool for surgical margin assessment (SMA), one that can provide label-free histology-like images with high resolution. In this study, using a microlens array and a one-dimensional (1-D) array ultrasonic transducer, we developed a high-throughput multifocal UV-PAM (MF-UV-PAM). Our new system achieved a 1.6 ± 0.2 μm lateral resolution and produced images 40 times faster than the previously developed point-by-point scanning UV-PAM. MF-UV-PAM provided a readily comprehensible photoacoustic image of a mouse brain slice with specific absorption contrast in ∼16 min, highlighting cell nuclei. Individual cell nuclei could be clearly resolved, showing its practical potential for intraoperative SMA.
Collapse
|