Selective nickel-catalyzed conversion of model and lignin-derived phenolic compounds to cyclohexanone-based polymer building blocks

Continuous Production of Biorenewable, Polymer-Grade Lactone Monomers through Sn-β-Catalyzed Baeyer-Villiger Oxidation with H2 O2

The Baeyer-Villiger oxidation is a key transformation for sustainable chemical synthesis, especially when H₂ O₂ and solid materials are employed as oxidant and catalyst, respectively. 4-substituted cycloketones, which are readily available from renewables, present excellent platforms for Baeyer-Villiger upgrading. Such substrates exhibit substantially higher levels of activity and produce lactones at higher levels of lactone selectivity at all values of substrate conversion, relative to non-substituted cyclohexanone. For 4-isopropyl cyclohexanone, which is readily available from β-pinene, continuous upgrading was evaluated in a plug-flow reactor. Excellent selectivity (85 % at 65 % conversion), stability, and productivity were observed over 56 h, with over 1000 turnovers (mol product per mol Sn) being achieved with no loss of activity. A maximum space-time yield that was almost twice that for non-substituted cyclohexanone was also obtained for this substrate [1173 vs. 607 g(product) kg(catalyst)^-1  cm^-3  h^-1 ]. The lactone produced is also shown to be of suitable quality for ring opening polymerization. In addition to demonstrating the viability of the Sn-β/H₂ O₂ system to produce renewable lactone monomers suitable for polymer applications, the substituted alkyl cyclohexanones studied also help to elucidate steric, electronic, and thermodynamic elements of this transformation in greater detail than previously achieved.

Strong, Resilient, and Sustainable Aliphatic Polyester Thermoplastic Elastomers

Thermoplastic elastomers (TPEs) composed of ABA block polymers exhibit a wide variety of properties and are easily processable as they contain physical, rather than chemical, cross-links. Poly(γ-methyl-ε-caprolactone) (PγMCL) is an amorphous polymer with a low entanglement molar mass (M_e = 2.9 kg mol^-1), making it a suitable choice for tough elastomers. Incorporating PγMCL as the midblock with polylactide (PLA) end blocks (f_LA = 0.17) results in TPEs with high stresses and elongations at break (σ_B = 24 ± 2 MPa and ε_B = 1029 ± 20%, respectively) and low levels of hysteresis. The use of isotactic PLA as the end blocks (f_LLA = 0.17) increases the strength and toughness of the material (σ_B = 30 ± 4 MPa, ε_B = 988 ± 30%) due to its semicrystalline nature. This study aims to demonstrate how the outstanding properties in these sustainable materials are a result of the entanglements, glass transition temperature, segment-segment interaction parameter, and crystallinity, resulting in comparable properties to the commercially relevant styrene-based TPEs.

Direct Synthesis of Renewable Dodecanol and Dodecane with Methyl Isobutyl Ketone over Dual-Bed Catalyst Systems

For the first time, we demonstrated two integrated processes for the direct synthesis of dodecanol or 2,4,8-trimethylnonane (a jet fuel range C₁₂ -branched alkane) using methyl isobutyl ketone (MIBK) that can be derived from lignocellulose. The reactions were carried out in dual-bed continuous flow reactors. In the first bed, MIBK was selectively converted to a mixture of C₁₂ alcohol and ketone. Over the Pd-modified magnesium- aluminium hydrotalcite (Pd-MgAl-HT) catalyst, a high total carbon yield (73.0 %) of C₁₂ oxygenates can be achieved under mild conditions. In the second bed, the C₁₂ oxygenates generated in the first bed were hydrogenated to dodecanol over a Ru/C catalyst or hydrodeoxygenated to 2,4,8-trimethylnonane over a Cu/SiO₂ catalyst. The as-obtained dodecanol can be used as feedstock in the production of sodium dodecylsulfate (SDS) and sodium dodecyl benzene sulfonate (SDBS), which are widely used as surfactants or detergents. The asobtained 2,4,8-trimethylnonane can be blended into conventional jet fuel without hydroisomerization.

Catalytic Upstream Biorefining through Hydrogen Transfer Reactions: Understanding the Process from the Pulp Perspective

Catalytic upstream biorefining (CUB) encompasses processes for plant biomass deconstruction through the early-stage conversion of lignin by the action of a hydrogenation catalyst. CUB processes produce lignin as an extensively depolymerised product (i.e., a viscous lignin oil) and render highly delignified pulps. In this report, we examine CUB from the pulp perspective. Notably, Raney Ni plays an indirect role in the processes that occur within the lignocellulose matrix. As there are negligible points of contact between the poplar wood chips and Raney Ni, the catalyst action is limited to the species leached from the matrix into the liquor. Nevertheless, the substantial changes in the liquor composition (through the decomposition of carboxylic acids and H-transfer reductive processes on the lignin fragments) have significant implications for the pulp composition, degree of polymerisation and morphology. Compared with organosolv pulps, CUB pulps show higher xylan retention, higher delignification, and higher polymerisation degree. Moreover, the correlation between these properties and the performance of the enzymatic hydrolyses of CUB and organosolv pulps reveals that the high susceptibility of CUB pulps is mostly caused by their lower residual lignin contents.

Paving the Way for Lignin Valorisation: Recent Advances in Bioengineering, Biorefining and Catalysis

Lignin is an abundant biopolymer with a high carbon content and high aromaticity. Despite its potential as a raw material for the fuel and chemical industries, lignin remains the most poorly utilised of the lignocellulosic biopolymers. Effective valorisation of lignin requires careful fine-tuning of multiple "upstream" (i.e., lignin bioengineering, lignin isolation and "early-stage catalytic conversion of lignin") and "downstream" (i.e., lignin depolymerisation and upgrading) process stages, demanding input and understanding from a broad array of scientific disciplines. This review provides a "beginning-to-end" analysis of the recent advances reported in lignin valorisation. Particular emphasis is placed on the improved understanding of lignin's biosynthesis and structure, differences in structure and chemical bonding between native and technical lignins, emerging catalytic valorisation strategies, and the relationships between lignin structure and catalyst performance.

Lignin Valorization through Catalytic Lignocellulose Fractionation: A Fundamental Platform for the Future Biorefinery

Current processes for the fractionation of lignocellulosic biomass focus on the production of high-quality cellulosic fibers for paper, board, and viscose production. The other fractions that constitute a major part of lignocellulose are treated as waste or used for energy production. The transformation of lignocellulose beyond paper pulp to a commodity (e.g., fine chemicals, polymer precursors, and fuels) is the only feasible alternative to current refining of fossil fuels as a carbon feedstock. Inspired by this challenge, scientists and engineers have developed a plethora of methods for the valorization of biomass. However, most studies have focused on using one single purified component from lignocellulose that is not currently generated by the existing biomass fractionation processes. A lot of effort has been made to develop efficient methods for lignin depolymerization. The step to take this fundamental research to industrial applications is still a major challenge. This review covers an alternative approach, in which the lignin valorization is performed in concert with the pulping process. This enables the fractionation of all components of the lignocellulosic biomass into valorizable streams. Lignocellulose fractions obtained this way (e.g., lignin oil and glucose) can be utilized in a number of existing procedures. The review covers historic, current, and future perspectives, with respect to catalytic lignocellulose fractionation processes.

Potential and challenges of zeolite chemistry in the catalytic conversion of biomass

This review emphasizes the progress, potential and future challenges in zeolite catalysed biomass conversions and relates these to concepts established in existing petrochemical processes.

Snβ-zeolite catalyzed oxido-reduction cascade chemistry with biomass-derived molecules

High activity of post-synthetically synthesized Sn-beta, producing novel caprolactone polymer building blocks, is demonstrated in Meerwein–Ponndorf–Verley (MPV), Oppenauer (OPO), Baeyer–Villiger (BV) and cascade reactions thereof with biomass-derived molecules.