Recent developments in zeolite membranes for gas separation

Interzeolite Conversion-Synthesized Sub-1 μm NaA Zeolite Membrane for C2H2/C2H4 Selective Separation

Zeolite membranes with reduced thickness and high continuity are of paramount importance for accelerating selective gas separation for resemblant molecules, and the synthesis of such membranes remains a grand challenge. Herein, we developed an interzeolite conversion synthesis approach to grow NaA zeolite membranes on NaX. The conversion of NaX into NaA proceeded via mild hydrothermal treatment of a dilute synthesis solution, preferentially forming a continuous polycrystalline NaA layer on the surface of NaX, which was precrystallized on a porous alumina support. The thickness of the NaA zeolite membrane was successfully controlled to the submicron scale (500 nm). The synthesized NaA membrane functioned as a selective separator for C₂H₂ and C₂H₄ gases. Taking the traditionally in situ grown membrane as a reference, the interzeolite-derived membrane exhibited a 3.5-fold separation factor and ∼4.0 times C₂H₂ permeance. This approach provides an alternative synthesis option for zeolite membranes with advanced properties, and high efficiency in terms of superior gas selectivity and permeability is promising in precise gas separation.

Machine learning potential era of zeolite simulation

Zeolites, owing to their great variety and complexity in structure and wide applications in chemistry, have long been the hot topic in chemical research. This perspective first presents a short retrospect of theoretical investigations on zeolites using the tools from classical force fields to quantum mechanics calculations and to the latest machine learning (ML) potential simulations. ML potentials as the next-generation technique for atomic simulation open new avenues to simulate and interpret zeolite systems and thus hold great promise for finally predicting the structure-functionality relation of zeolites. Recent advances using ML potentials are then summarized from two main aspects: the origin of zeolite stability and the mechanism of zeolite-related catalytic reactions. We also discussed the possible scenarios of ML potential application aiming to provide instantaneous and easy access of zeolite properties. These advanced applications could now be accomplished by combining cloud-computing-based techniques with ML potential-based atomic simulations. The future development of ML potentials for zeolites in the respects of improving the calculation accuracy, expanding the application scope and constructing the zeolite-related datasets is finally outlooked.

Porous Liquids: Computational Design for Targeted Gas Adsorption

In this Perspective, we present the unique gas adsorption capabilities of porous liquids (PLs) and the value of complex computational methods in the design of PL compositions. Traditionally, liquids only contain transient pore space between molecules that limit long-term gas capture. However, PLs are stable fluids that that contain permanent porosity due to the combination of a rigid porous host structure and a solvent. PLs exhibit remarkable adsorption and separation properties, including increased solubility and selectivity. The unique gas adsorption properties of PLs are based on their structure, which exhibits multiple gas binding sites in the pore and on the cage surface, varying binding mechanisms including hydrogen-bonding and π-π interactions, and selective diffusion in the solvent. Tunable PL compositions will require fundamental investigations of competitive gas binding mechanisms, thermal effects on binding site stability, and the role of nanoconfinement on gas and solvent diffusion that can be accelerated through molecular modeling. With these new insights PLs promise to be an exceptional material class with tunable properties for targeted gas adsorption.

SO2/NO2 Separation Driven by NO2 Dimerization on SSZ-13 Zeolite Membrane

The molecular state is crucial for precise gas separation using a zeolite membrane, yet the state control remains a big challenge. Herein, we report a NO₂ dimerization facilitated high performance SO₂/NO₂ separation on a SSZ-13 zeolite membrane. The NO₂ dimerization is triggered by temperature and pressure to form N₂O₄ with big molecular size, and N₂O₄ diffusion into the zeolite pore is inhibited on the basis of size exclusion, leading to high separation selectivity. Consequently, SO₂ rather than NO₂ preferentially permeates through the SSZ-13 membrane with a high SO₂ permeance of 2 × 10^-7 mol m^-2 s^-1 Pa^-1 and high SO₂/NO₂ separation factor of 22, ∼50-fold of that measured without dimerization. The dimerization effect for SO₂/NO₂ separation prevails in other small-pore zeolites such as NaA. This advanced function is revealed through membrane separation using single and mixture gases.

Interfacial nanoarchitectonics for ZIF-8 membranes with enhanced gas separation

Metal-organic framework (MOF) membranes are potentially useful in gas separation applications. Conventional methods of MOF membrane preparation require multiple steps and high-pressure conditions. In this study, a reliable one-step interfacial synthesis method under atmospheric pressure has been developed to prepare zeolitic imidazolate framework-8 (ZIF-8) membranes supported on porous α-Al2O3 disks. To obtain optimal ZIF-8 membranes, three reaction parameters were investigated, namely, reaction temperature, reaction time, and concentration of the organic linker (i.e., 2-methylimidazole). The growth of ZIF-8 membranes under various parameters was evaluated by field-emission scanning electron microscopy, and the optimal synthesis conditions were determined (i.e., 80 °C for 12 h in 50 mM of 2-methylimidazole). The as-synthesized ZIF-8 membranes were then applied to CO2/N2 gas separation, which exhibited a maximum separation factor of 5.49 and CO2 gas permeance of 0.47 × 10-7 mol·m-2·s-1·Pa-1.

Control of zeolite framework flexibility for ultra-selective carbon dioxide separation

Molecular sieving membranes with uniform pore size are highly desired for carbon dioxide separation. All-silica zeolite membranes feature well-defined micropores, but the size-exclusion effect is significantly compromised by the non-selective macro-pores generated during detemplation. Here we propose a template modulated crystal transition (TMCT) approach to tune the flexibility of Decadodecasil 3 R (DD3R) zeolite to prepare ultra-selective membranes for CO₂/CH₄ separation. An instantaneous overheating is applied to synchronize the template decomposition with the structure relaxation. The organic template molecules are transitionally converted to tight carbon species by the one-minute overheating at 700 °C, which are facilely burnt out by a following moderate thermal treatment. The resulting membranes exhibit CO₂/CH₄ selectivity of 157~1,172 and CO₂ permeance of (890~1,540) × 10⁻¹⁰mol m⁻² s⁻¹ Pa⁻¹. The CO₂ flux and CO₂/CH₄ mixture selectivity reach 3.6 Nm³ m⁻² h⁻¹ and 43 even at feed pressure up to 31 bar. Such strategy could pave the way of all-silica zeolite membranes to practical applications.

All-silica zeolite membranes are highly desired for natural gas upgrading but the size-exclusion effect is compromised by defects generated during high-temperature detemplation. Here, the authors develop a strategy to fabricate ultra-selective DD3R zeolite membranes via tuning the zeolite flexibility under rapid template decomposition.

Separation of SO2 and NO2 with the Zeolite Membrane: Molecular Simulation Insights into the Advantageous NO2 Dimerization Effect

NO₂ and SO₂, as valuable chemical feedstock, are worth being recycled from flue gases. The separation of NO₂ and SO₂ is a key process step to enable practical deployment. This work proposes SO₂ separation from NO₂ using chabazite zeolite (SSZ-13) membranes and provides insights into the feasibility and advantages of this process using molecular simulation. Grand canonical ensemble Monte Carlo and equilibrium molecular dynamics methods were respectively adopted to simulate the adsorption equilibria and diffusion of SO₂, NO₂, and N₂O₄ on SSZ-13 at varying Si/Al (1, 5, 11, 71, +∞), temperatures (248-348 K), and pressures (0-100 kPa). The adsorption capacity and affinity (SO₂ > N₂O₄ > NO₂) demonstrated strong competitive adsorption of SO₂ based on dual-site interactions and significant reduction in NO₂ adsorption due to dimerization in the ternary gas mixture. The simulated order of diffusivity (NO₂ > SO₂ > N₂O₄) on SSZ-13 demonstrated rapid transport of NO₂, strong temperature dependence of SO₂ diffusion, and the impermeability of SSZ-13 to N₂O₄. The membrane permeability of each component was simulated, rendering a SO₂/NO₂ membrane separation factor of 26.34 which is much higher than adsorption equilibrium (6.9) and kinetic (2.2) counterparts. The key role of NO₂-N₂O₄ dimerization in molecular sieving of SO₂ from NO₂ was addressed, providing a facile membrane separation strategy at room temperature.

n-Octyltrichlorosilane Modified SAPO-34/PDMS Mixed Matrix Membranes for Propane/Nitrogen Mixture Separation

In this study, zeolite molecular sieve SAPO-34/polydimethylsiloxane (PDMS) mixed matrix membranes (MMMs) were prepared to recover propane. n-Octyltrichlorosilane (OTCS) was introduced to improve compatibility between SAPO-34 and PDMS, and enhance the separation performance of the MMMs. Physicochemical properties of the MMMs were characterized by scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FT-IR), X-ray diffraction (XRD) and water contact angle (WCA). Results showed that, after modification, alkyl chains were successfully grafted onto SAPO-34 without changing its crystal structure, particles in the MMMs were evenly distributed in the base film, and the hydrophobicity of the MMMs was enhanced. Moreover, the effects of SAPO-34 filling content, operating pressure, and feed gas concentration on the separation performance was explored. This indicated that the modification with OTCS effectively enhanced the separation performance of SAPO-34/PDMS MMMs. When the filling content of modified SAPO-34 was 15%, the maximal separation factor of 22.1 was achieved, and the corresponding propane permeation rate was 101 GPU.

Facile synthesis of nanosized mordenite and beta zeolites with improved catalytic performance: non-surfactant diquaternary ammonium compounds as structure-directing agents

Nanosized MOR and BEA zeolites were directly synthesized using simple diquaternary ammonium compounds. The nanosized zeolites show improved catalytic performance in Friedel–Crafts and n-alkane hydroconversion reactions.

Carbon dioxide capture with zeotype materials

This review describes the application of zeotype materials for the capture of CO2 in different scenarios, the critical parameters defining the adsorption performances, and the challenges of zeolitic adsorbents for CO2 capture.

OSDA-free and steam-assisted synthesis of PHI type zeolite showing unique CO2 adsorption behaviour

The best way to synthesize industrially useful zeolites is to avoid the use of costly organic structure-directing agent (OSDA) and the generation of synthetic wastewater. Recently, the steam-assisted conversion methods...

In situ synchrotron X-ray diffraction reveals the disassembly-organisation mechanism of germanosilicate zeolites in HCl vapour

The assembly–disassembly–organisation–reassembly (ADOR) approach extends the synthesis of new zeolites. Understanding the disassembly and organisation mechanism is important to optimise the post-treatment process on germanosilicate zeolites. In situ synchrotron X-ray...

Selectivity in trace gas sensing: recent developments, challenges, and future perspectives

Selectivity is one of the most crucial figures of merit in trace gas sensing, and thus a comprehensive assessment is necessary to have a clear picture of sensitivity, selectivity, and their interrelations in terms of quantitative and qualitative views.

Theoretical and Experimental Studies on the Ability of Intracrystalline Pores of β-La2(SO4)3 To Accommodate Various Gas Species with a Special Focus on Ammonia Insertion Behaviors

β-La2(SO4)3 is a microporous inorganic crystal with one-dimensional perforated pores where H2O molecules can be inserted. To evaluate the nature of the pores and extend the application range, we investigate the ability to accommodate various hydrogen compound molecules XHn (CH4, NH3, HF, H2S, HCl, and HI) by insertion. The stable structures of the XHn molecules in the pores of β-La2(SO4)3 and the change in the Gibbs energy for XHn insertion ΔinsertG (T) are estimated by first-principles calculations. The guest XHn molecules are stabilized by forming H-O and X-La bonds with the β-La2(SO4)3 host structure. Based on the values of ΔinsertG (T), NH3, H2O, and HF are energetically stable in the crystal even above 0 °C. Correspondingly, thermogravimetry (TG) of β-La2(SO4)3 in NH3, CH4, and CO2 gases revealed that NH3 can be inserted into β-La2(SO4)3 below 360 °C, but CH4 and CO2 cannot. Unlike the case of H2O insertion, NH3 insertion proceeds via two steps. The first step is a single-solid-phase reaction of β-La2(SO4)3·yNH3, where NH3 molecules are inserted into the host structure with a continuously changing nonstoichiometric y value between 0 and 0.1. The second step is a two-solid-phase reaction between β-La2(SO4)3·0.1NH3 and β'-La2(SO4)3·0.3NH3, which is a phase formed after further NH3 insertion into β-La2(SO4)3·0.1NH3 with a minor change in the host structure. The fact that both NH3 and H2O can be inserted confirms that the pores of β-La2(SO4)3 allow for the insertion of molecules with a strong polarity. This nature is similar to zeolites and metal-organic frameworks (MOFs) with polar surfaces in the pores.

Synchronous Construction of the Hierarchical Pores and High Hydrophobicity of Stable Metal-Organic Frameworks through a Dual Coordination-Competitive Strategy

Hierarchical-pore construction and functionalities are critical to further extend the applications of some stable MOFs, such as water remediation, fuel purification, oil/water separation, and self-cleaning, which are rarely achieved simultaneously. Herein, we demonstrate a method of synchronously constructing high-hydrophobicity Zr-based metal-organic frameworks with hierarchical pores (HP-UiO-66) through a dual coordination-competitive strategy. The addition of alkanoic acids and Zn²⁺ ions as coordination-competitors could reduce the coordinative degree between the ligand and Zr⁴⁺ ions to effectively induce defect formation. The resulting unsaturated Zr⁴⁺ ions could fully combine with the existing alkanoic acid with a long chain to afford HP-UiO-66 with high-hydrophobicity characteristics. In addition, the particle size of pristine UiO-66 could be adjusted effectively from around 280 to 120 nm using different alkanoic acids when Zn²⁺ ions are not added. This study provided a simple way for effectively controlling the morphology and structure of UiO-66 at the same time. Moreover, this kind of high-hydrophobicity HP-UiO-66 showed potential applications in oil/water separation and selective adsorption of organic mixtures.

PEEK-WC-Based Mixed Matrix Membranes Containing Polyimine Cages for Gas Separation

Membrane-based processes are taking a more and more prominent position in the search for sustainable and energy-efficient gas separation applications. It is known that the separation performance of pure polymers may significantly be improved by the dispersion of suitable filler materials in the polymer matrix, to produce so-called mixed matrix membranes. In the present work, four different organic cages were dispersed in the poly(ether ether ketone) with cardo group, PEEK-WC. The m-xylyl imine and furanyl imine-based fillers yielded mechanically robust and selective films after silicone coating. Instead, poor dispersion of p-xylyl imine and diphenyl imine cages did not allow the formation of selective films. The H2, He, O2, N2, CH4, and CO2 pure gas permeability of the neat polymer and the MMMs were measured, and the effect of filler was compared with the maximum limits expected for infinitely permeable and impermeable fillers, according to the Maxwell model. Time lag measurements allowed the calculation of the diffusion coefficient and demonstrated that 20 wt % of furanyl imine cage strongly increased the diffusion coefficient of the bulkier gases and decreased the diffusion selectivity, whereas the m-xylyl imine cage slightly increased the diffusion coefficient and improved the size-selectivity. The performance and properties of the membranes were discussed in relation to their composition and morphology.

Recent Progress in Mixed-Matrix Membranes for Hydrogen Separation

Membrane separation is a compelling technology for hydrogen separation. Among the different types of membranes used to date, the mixed-matrix membranes (MMMs) are one of the most widely used approaches for enhancing separation performances and surpassing the Robeson upper bound limits for polymeric membranes. In this review, we focus on the recent progress in MMMs for hydrogen separation. The discussion first starts with a background introduction of the current hydrogen generation technologies, followed by a comparison between the membrane technology and other hydrogen purification technologies. Thereafter, state-of-the-art MMMs, comprising emerging filler materials that include zeolites, metal-organic frameworks, covalent organic frameworks, and graphene-based materials, are highlighted. The binary filler strategy, which uses two filler materials to create synergistic enhancements in MMMs, is also described. A critical evaluation on the performances of the MMMs is then considered in context, before we conclude with our perspectives on how MMMs for hydrogen separation can advance moving forward.

Structural Characterization of Protonated Water Clusters Confined in HZSM-5 Zeolites

A molecular description of the structure and behavior of water confined in aluminosilicate zeolite pores is a crucial component for understanding zeolite acid chemistry under hydrous conditions. In this study, we use a combination of ultrafast two-dimensional infrared (2D IR) spectroscopy and ab initio molecular dynamics (AIMD) to study H₂O confined in the pores of highly hydrated zeolite HZSM-5 (∼13 and ∼6 equivalents of H₂O per Al atom). The 2D IR spectrum reveals correlations between the vibrations of both terminal and H-bonded O-H groups and the continuum absorption of the excess proton. These data are used to characterize the hydrogen-bonding network within the cluster by quantifying single-, double-, and non-hydrogen-bond donor water molecules. These results are found to be in good agreement with the statistics calculated from an AIMD simulation of an H⁺(H₂O)₈ cluster in HZSM-5. Furthermore, IR spectral assignments to local O-H environments are validated with DFT calculations on clusters drawn from AIMD simulations. The simulations reveal that the excess charge is detached from the zeolite and resides near the more highly coordinated water molecules in the cluster. When they are taken together, these results unambiguously assign the complex IR spectrum of highly hydrated HZSM-5, providing quantitative information on the molecular environments and hydrogen-bonding topology of protonated water clusters under extreme confinement.

New avenues for mechanochemistry in zeolite science

Zeolites are a class of microporous materials with tremendous value for large scale industrial applications such as catalysis, ion exchange, or gas separation. In addition to naturally ocurring variants, zeolites are made synthetically using hydrothermal synthesis, requiring temperatures beyond 100 °C and long reaction times up to weeks. Furthermore, specific applications may require more sophisticated synthesis conditions, expensive reagents, or post-synthetic modifications. Some of these issues can be tackled by using the reemerged technique of mechanochemistry. In 2014, Majano et al. reviewed the space and outlined several possibilities for the usage of mechanical forces in zeolite chemistry. Since then the field has seen many more publications employing mechanochemical methodology to further and improve the synthesis and properties of zeolite materials. The usage ranges from the activation of raw materials, rendering the synthesis of the widely used catalysts much more economical in terms of duration, atom efficiency, and production of waste, to post-synthetic modification of the materials leading to improved properties for target aplications. We present a short review of the advances that have been reported recently, highlight promising work and important studies, and give a perspective of potential future endeavours.

Gating control effect facilitates excellent gas selectivity in a novel Na-SSZ-27 zeolite

A novel Na-SSZ-27 zeolite was demonstrated to possess excellent H2/CO2 diffusion selectivity of more than 100. This investigation highlights the crucial effect of the "gating control" of the 8-ring windows on the separation, where sodium cations act as gates to selectively control the diffusion of CO2 and promote the selectivity for H2.

Recent Progress in a Membrane-Based Technique for Propylene/Propane Separation

The similar physico-chemical properties of propylene and propane molecules have made the separation process of propylene/propane challenging. Membrane separation techniques show substantial prospects in propylene/propane separation due to their low energy consumption and investment costs, and they have been proposed to replace or to be combined with the conventional cryogenic distillation process. Over the past decade, organosilica membranes have attracted considerable attention due to their significant features, such as their good molecular sieving properties and high hydrothermal stability. In the present review, holistic insight is provided to summarize the recent progress in propylene/propane separation using polymeric, inorganic, and hybrid membranes, and a particular inspection of organosilica membranes is conducted. The importance of the pore subnano-environment of organosilica membranes is highlighted, and future directions and perspectives for propylene/propane separation are also provided.

Highly selective gas sensing enabled by filters

Portable and inexpensive gas sensors are essential for the next generation of non-invasive medical diagnostics, smart air quality monitoring & control, human search & rescue and food quality assessment to name a few of their immediate applications. Therein, analyte selectivity in complex gas mixtures like breath or indoor air remains the major challenge. Filters are an effective and versatile, though often unrecognized, route to overcome selectivity issues by exploiting additional properties of target analytes (e.g., molecular size and surface affinity) besides reactivity with the sensing material. This review provides a tutorial for the material engineering of sorption, size-selective and catalytic filters. Of specific interest are high surface area sorbents (e.g., activated carbon, silica gels and porous polymers) with tunable properties, microporous materials (e.g., zeolites and metal-organic frameworks) and heterogeneous catalysts, respectively. Emphasis is placed on material design for targeted gas separation, portable device integration and performance. Finally, research frontiers and opportunities for low-cost gas sensing systems in emerging applications are highlighted.

Pervaporation Zeolite-Based Composite Membranes for Solvent Separations

Thanks to their well-defined molecular sieving and stability, zeolites have been proposed in selective membrane separations, such as gas separation and pervaporation. For instance, the incorporation of zeolites into polymer phases to generate composite (or mixed matrix) membranes revealed important advances in pervaporation. Therefore, the goal of this review is to compile and elucidate the latest advances (over the last 2-3 years) of zeolite applications in pervaporation membranes either combining zeolites or polymers. Here, particular emphasis has been focused on relevant insights and findings in using zeolites in pervaporative azeotropic separations and specific aided applications, together with novel concepts of membranes. A brief background of the pervaporation process is also given. According to the findings of this review, we provide future perspectives and recommendations for new researchers in the field.