Enhanced H2O2 production by selective electrochemical reduction of O2 on fluorine-doped hierarchically porous carbon

Recent advances in electrochemical 2e oxygen reduction reaction for on-site hydrogen peroxide production and beyond

The electroproduction of H₂O₂ through 2e oxygen reduction reaction (ORR) as an alternative strategy for the conventional anthraquinone process is highly energy-efficient and environment-friendly. Different kinds of electrocatalysts with high selectivity, activity, and stability have been recently reported, and are an essential part of the whole electroproduction process of H₂O₂. In this review, we expound the ORR mechanism and introduce some methods to screen out potential electrocatalysts through theoretical calculations and experimental verifications. In addition, recent advances in reactor design for large-scale on-site production of H₂O₂ and integrated systems for electricity-H₂O₂ co-generation are mentioned. With ideal electrocatalysts and rational reactor design, different concentrations of H₂O₂ can be obtained depending on the practical applications. Utilizing the solar or chemical energy, it can promote energy efficiency and sustainability of the process. Finally, we make a brief conclusion about recent developments in electrocatalysts, device design, as well as integrated systems, and give an outlook for future research challenges, which are meaningful for advancing the electrochemical on-site production of H₂O₂via 2e ORR to the marketplace.

Revealing Decay Mechanisms of H2O2-Based Electrochemical Advanced Oxidation Processes after Long-Term Operation for Phenol Degradation

Hydrogen peroxide (H₂O₂)-based electrochemical advanced oxidation processes (EAOPs) have been widely attempted for various wastewater treatments. So far, stability tests of EAOPs are rarely addressed and the decay mechanism is still unclear. Here, three H₂O₂-based EAOP systems (electro-Fenton, photoelectro-Fenton, and photo+ electro-generated H₂O₂) were built for phenol degradation. More than 97% phenol was removed in all three EAOPs in 1 h at 10 mA·cm^-2. As a key component in EAOPs, the cathodic H₂O₂ productivity is directly related to the performance of the system. We for the first time systematically investigated the decay mechanisms of the active cathode by operating the cathodes under multiple conditions over 200 h. Compared with the fresh cathode (H₂O₂ yield of 312 ± 22 mg·L^-1·h^-1 with a current efficiency of 84 ± 5% at 10 mA·cm^-2), the performance of the cathode for H₂O₂ synthesis alone decayed by only 17.8%, whereas the H₂O₂ yields of cathodes operated in photoelectro-generated H₂O₂, electro-Fenton, and photoelectro-Fenton systems decayed by 60.0, 90.1, and 89.6%, respectively, with the synergistic effect of salt precipitation, ^•OH erosion, organic contamination, and optional Fe contamination. The lower current decay of 16.1-32.3% in the electrochemical tests manifested that the cathodes did not lose activity severely. Therefore, the significant decrease of H₂O₂ yield was because the active sites were altered to catalyze the four-electron oxygen reduction reaction, which was induced by the long-term erosion of ^•OH. Our findings provided new insights into cathode performance decay, offering significant information for the improvement of cathodic longevity in the future.

Carbon-based materials for photo- and electrocatalytic synthesis of hydrogen peroxide

The high demand for hydrogen peroxide (H₂O₂) has been dominantly supplied by the anthraquinone process for various applications globally, including chemical synthesis and wastewater treatment. However, the centralized manufacturing and intensive energy input and waste output are significant challenges associated with this process. Accordingly, the on-site production of H₂O₂via electro- and photocatalytic water oxidation and oxygen reduction partially is greener and easier to handle and has recently emerged with extensive research aiming to seek active, selective and stable catalysts. Herein, we review the current status and future perspectives in this field focused on carbon-based catalysts and their hybrids, since they are relatively inexpensive, bio-friendly and flexible for structural modulation. We present state-of-the-art progress, typical strategies for catalyst engineering towards selective and active H₂O₂ production, discussion on electro- and photochemical mechanisms and H₂O₂ formation through both reductive and oxidative reaction pathways, and conclude with the key challenges to be overcome. We expect promising developments would be inspired in the near future towards practical decentralized H₂O₂ production and its direct use.

Single-Atom Cobalt Catalysts for Electrocatalytic Hydrodechlorination and Oxygen Reduction Reaction for the Degradation of Chlorinated Organic Compounds

Electrochemical reduction-oxidation processes with the aid of cathode catalysts are promising technologies for the decomposition of organic compounds. High-efficiency and low-cost catalysts for electrochemical reductive dechlorination and two-electron oxygen reduction reaction (ORR) are vital to the overall degradation of chlorinated organic compounds. This study reports electrochemical dechlorination using a single-atom Co-loaded sulfide graphene (Co-SG) catalyst via atomic hydrogen generated from the electrochemical reduction of H₂O and electrolysis of hydrogen. The Co-SG electrocatalyst exhibited a remarkable performance for H₂O₂ synthesis with a half-wave potential of 0.70 V (vs RHE) and selectivity over 90%. The high electrochemical performance was achieved for bifunctional electrocatalysis with regard to the smaller overpotentials, faster kinetics, and higher cycling stability compared to the noble metal-based electrocatalysts. In this study, 2,4-dichlorobenzoic acid was well degraded and the TOC concentration was effectively reduced. This work introduces the preparation of a new active site for high-performance single-atom catalysts and also promotes its application in the electrochemical degradation of chlorinated organic pollutants.

2D Electrocatalysts for Converting Earth-Abundant Simple Molecules into Value-Added Commodity Chemicals: Recent Progress and Perspectives

The electrocatalytic conversion of earth-abundant simple molecules into value-added commodity chemicals can transform current chemical production regimes with enormous socioeconomic and environmental benefits. For these applications, 2D electrocatalysts have emerged as a new class of high-performance electrocatalyst with massive forward-looking potential. Recent advances in 2D electrocatalysts are reviewed for emerging applications that utilize naturally existing H₂ O, N₂ , O₂ , Cl^- (seawater) and CH₄ (natural gas) as reactants for nitrogen reduction (N₂ → NH₃ ), two-electron oxygen reduction (O₂ → H₂ O₂ ), chlorine evolution (Cl^- → Cl₂ ), and methane partial oxidation (CH₄ → CH₃ OH) reactions to generate NH₃ , H₂ O₂ , Cl₂ , and CH₃ OH. The unique 2D features and effective approaches that take advantage of such features to create high-performance 2D electrocatalysts are articulated with emphasis. To benefit the readers and expedite future progress, the challenges facing the future development of 2D electrocatalysts for each of the above reactions and the related perspectives are provided.

Crystallinity dependence for high-selectivity electrochemical oxygen reduction to hydrogen peroxide

We report a semiconducting metal-organic graphene analog, Ni₃(HITP)₂, with an adjustable crystalline structure for mediating efficient selectivity toward hydrogen peroxide. The as-prepared 5-Ni₃(HITP)₂ catalyst with low crystallinity can electrocatalyze O₂ to H₂O₂ with a high selectivity of 80% over a wide potential range of 0.2-0.6 V vs. RHE and with a large mass activity of 292 A g_Ni^-1 at 0.25 V in 0.1 M KOH.

Tailoring the Electrochemical Production of H2 O2 : Strategies for the Rational Design of High-Performance Electrocatalysts

The production of H₂ O₂ via the electrochemical oxygen reduction reaction (ORR) presents an attractive decentralized alternative to the current industry-dominant anthraquinone process. However, in order to achieve viable commercialization of this process, a state-of-the-art electrocatalyst exhibiting high activity, selectivity, and long-term stability is imperative for industrial applications. Herein, an in-depth discussion on the current frontiers in electrocatalyst design is provided, emphasizing the influences of electronic and geometric effects, surface structure, and the effects of heteroatom functionalization on the catalytic performance of commonly studied materials (metals, alloys, carbons). The limitations on the performance of the current catalyst materials are also discussed, together with alternative strategies to overcome the impediments. Finally, directions of future research efforts for the discovery of next-generation ORR electrocatalysts are highlighted.

Electrochemically derived functionalized graphene for bulk production of hydrogen peroxide

On-site peroxide generation via electrochemical reduction is gaining tremendous attention due to its importance in many fields, including water treatment technologies. Oxidized graphitic carbon-based materials have been recently proposed as an alternative to metal-based catalysts in the electrochemical oxygen reduction reaction (ORR), and in this work we unravel the role of C=O groups in graphene towards sustainable peroxide formation. We demonstrate a versatile single-step electrochemical exfoliation of graphite to graphene with a controllable degree of oxygen functionalities and thickness, leading to the formation of large quantities of functionalized graphene with tunable rate parameters, such as the rate constant and exchange current density. Higher oxygen-containing exfoliated graphene is known to undergo a two-electron reduction path in ORR having an efficiency of about 80 ± 2% even at high overpotential. Bulk production of H₂O₂ via electrolysis was also demonstrated at low potential (0.358 mV vs RHE), yielding ≈34 mg/L peroxide with highly functionalized (≈23 atom %) graphene and ≈16 g/L with low functionalized (≈13 atom %) graphene, which is on par with the peroxide production using state-of-the-art precious-metal-based catalysts. Hence this method opens a new scheme for the single-step large-scale production of functionalized carbon-based catalysts (yield ≈45% by weight) that have varying functionalities and can deliver peroxide via the electrochemical ORR process.

Recent Progress on Carbonaceous Material Engineering for Electrochemical Hydrogen Peroxide Generation

Electrochemical synthesis of hydrogen peroxide (H2O2) provides a clean and safe technology for large-scale H2O2 production. The core of this project is the development of highly active and highly selective catalysts. Recent studies demonstrate that carbonaceous materials are favorable catalysts because of their low-cost and tunable surface structures. This brief review first summarizes the strategies of carbonaceous material engineering for selective two-electron O2 reduction reaction and discusses potential mechanisms. In addition, several device designs using carbonaceous materials as catalysts for H2O2 production are introduced. Finally, research directions are proposed for practical application and performance improvement.

Construction of a Microchannel Electrochemical Reactor with a Monolithic Porous-Carbon Cathode for Adsorption and Degradation of Organic Pollutants in Several Minutes of Retention Time

A monolithic porous-carbon (MPC) electrode was fabricated to simultaneously intensify mass transfer and enhance reaction activity. The MPC involved channel arrays (about 50 μm of diameter for each channel) with mesopores and micropores in channel walls. The abundant surface pores may improve the reaction efficiency of the reduction of O₂ to produce H₂O₂ and •OH. The function of channel arrays was to shorten the mass-transfer distance not only from O₂ to the electrode surface but also from pollutants to the electrode surface and •OH. A microchannel electrochemical reactor was assembled to evaluate the performance of the MPC cathode. For 20 mg/L of phenol, sulfamethoxazole or atrazine, effluent concentration and total organic carbon (TOC) decreased down to 1.5 and 3 mg/L, respectively, in a retention time of only 100-300 s. Phenol removal was dominated by the MPC cathode, and the contribution of cathodic adsorption, cathodic degradation, and anodic reaction was 46, 33, and 8%, respectively. The proper working potential for the MPC cathode was +0.26 to +0.6 V versus reversible hydrogen electrode; in this potential range, no scaling was observed. For the real surface water (the initial TOC was 41.5 mg/L), TOC in effluent (the retention time was 335 s) was stable at 31.0 mg/L.

Selective electrochemical H2O2 generation and activation on a bifunctional catalyst for heterogeneous electro-Fenton catalysis

Heterogeneous electro-Fenton is attractive for pollutants removal, where H₂O₂ is in-situ generated and simultaneously activated to ·OH at the cathodic catalyst. However, the heterogeneous electro-Fenton efficiency is limited by low H₂O₂ production and slow Fe(II) regeneration, which can be improved by tuning oxygen reduction selectivity and facilitating electron transfer to Fe(III) centers. Herein, we designed a bifunctional catalyst with FeOx nanoparticles embedded into N-doped hierarchically porous carbon (FeOx/NHPC). The activity and selectivity for H₂O₂ production were improved by regulating N doping configurations and contents. The obtained FeOx/NHPC750 presented high catalytic activity for H₂O₂ production with a low overpotential of 190 mV and high H₂O₂ selectivity of 95%˜98% at -0.3 V to -0.8 V. The Fe(II) regeneration was enhanced by the strong interfacial interaction between FeOx and N-doped porous carbon support, which leaded to a rapid decomposition of H₂O₂ into ·OH. FeOx/NHPC750 exhibited excellent electro-Fenton performance for the degradation and mineralization of phenol, sulfamethoxazole, atrazine, rhodamine B and 2,4-dichlorophenol in neutral reaction solution. This study offered a new strategy to construct an efficient and durable bifunctional catalyst for heterogeneous electro-Fenton system for advanced treatment of refractory wastewater.

Efficient electrochemical reduction of nitrobenzene by nitrogen doped porous carbon

Electrochemical reduction process is a promising method for wastewater treatment, and its performance is determined by cathode material. Nitrogen doped carbon is a kind of favorable cathode material for electrochemical reduction, but deep understanding for the effect of nitrogen concentration and reduction pathway is still needed. In this paper, nitrogen doped porous carbon (NPC) with different nitrogen concentration were fabricated by directly carbonization of ZIF-8 under various temperatures. The electrochemical reduction performance of NPCs was evaluated by reducing nitrobenzene (NB), and the effects of nitrogen concentration were discussed. NPC with 22.7% nitrogen concentration exhibited the best NB reduction performance with the NB removal constant about 1.0 h^-1 under optimal conditions; the NB removal rate and aniline (AN) production on this NPC are 4.2 and 8.5 times higher than graphite electrode. Further H* quenching experiment indicates the NPC electrochemical reduction process mainly following an indirect hydrogenation reduction pathway. These results offer some insights into the electrochemical reduction process on nitrogen doped carbon, which may facilitate the design of efficient metal free carbon based catalyst for wastewater electrochemical pretreatment.

Removal of Orange II (OII) dye by simulated solar photoelectro-Fenton and stability of WO2.72/Vulcan XC72 gas diffusion electrode

The objectives of this study were to determine the viability of removing Orange II (OII) dye by simulated solar photoelectro-Fenton (SSPEF) and to evaluate the stability of a WO_2.72/Vulcan XC72 gas diffusion electrode (GDE) and thus determine its best operating parameters. The GDE cathode was combined with a BDD anode for decolorization and mineralization of 350 mL of 0.26 mM OII by anodic oxidation with electrogenerated H₂O₂ (AO-H₂O₂), electro-Fenton (EF) and photoelectro-Fenton (PEF) at 100, 150 and 200 mA cm^-2 and SSPEF at 150 mA cm^-2. The GDE showed successful operation for electrogeneration, good reproducibility and low leaching of W. Decolorization and OII decay were directly proportional to the current density (j). AO-H₂O₂ had a reduced performance that was only half of the SSPEF, PEF and EF treatments. The mineralization efficiency was in the following order: AO-H₂O₂ < EF < PEF ≈ SSPEF. This showed that the GDE, BDD anode and light radiation combination was advantageous and indicated that the SSPEF process is promising with both a lower cost than using UV lamps and simulating solar photoelectro-Fenton process. The PEF process with the lowest j (100 mA cm^-2) showed the best performance-mineralization current efficiency.

Recent progress with electrocatalysts for urea electrolysis in alkaline media for energy-saving hydrogen production

Urea electrolysis is a promising energy-saving avenue for hydrogen production owing to the low cell voltage, wastewater remediation and abundant electrocatalysts.

A comparative perspective of electrochemical and photochemical approaches for catalytic H2O2 production

Recent advances in the design, preparation, and applications of different catalysts for electrochemical and photochemical H₂O₂ production are summarized, and some invigorating perspectives for future developments are also provided.

Superhydrophobic Air-Breathing Cathode for Efficient Hydrogen Peroxide Generation through Two-Electron Pathway Oxygen Reduction Reaction

Electrochemical catalysis of carbon-based material via two-electron pathway oxygen reduction reaction (ORR) offers great potential for in situ hydrogen peroxide (H₂O₂) production. In this work, we tuned catalyst mesostructure and hydrophilicity/hydrophobicity by adjusting polytetrafluoroethylene (PTFE) content in graphite/carbon black/PTFE hybrid catalyst layer (CL), aimed to improving the two-electron ORR activity for efficient H₂O₂ generation. As the only superhydrophobic CL with initiating contact angles of 141.11°, PTFE_0.57 obtained the highest H₂O₂ yield of 3005 ± 58 mg L^-1 h^-1 (at 25 mA cm^-2) and highest current efficiency (CE) of 84% (at 20 mA cm^-2). Rotating ring disk electrode (RRDE) results demonstrated that less PTFE content in CLs results in less electrons transferred and better selectivity toward two-electron ORR. Though the highest H₂ concentration (2 μmol L^-1 at 25 mA cm^-2) was monitored from PTFE_0.57 which contained the lowest PTFE, the CE decreased inversely with increasing content of PTFE, which proved that the H₂O₂ decomposition reaction was the major side reaction. Higher PTFE content increased the hydrophilicity of CL for excessive H⁺ and insufficient O₂ diffusion, which induced H₂O₂ decomposition into H₂O. Simultaneously, the electroactive surface area of CLs decreased with higher PTFE content, from 0.0041 m² g^-1 of PTFE_0.57 to 0.0019 m² g^-1 of PTFE_4.56. Besides, higher PTFE content in CL leads to the increase of total impedance (from 14.5 Ω of PTFE_0.57 to 18.3 Ω of PTFE_4.56), which further hinders the electron transfer and ORR activity.

Hydrogen peroxide generation from O2 electroreduction for environmental remediation: A state-of-the-art review

The electrochemical production of hydrogen peroxide (H2O2) by 2-electron oxygen reduction reaction (ORR) is an attractive alternative to the present complex anthraquinone process. The objective of this paper is to provide a state-of-the-arts review of the most important aspects of this process. First, recent advances in H2O2 production are reviewed and the advantages of H2O2 electrogeneration via 2-electron ORR are highlighted. Second, the selectivity of the ORR pathway towards H2O2 formation as well as the development process of H2O2 production are presented. The cathode characteristics are the decisive factors of H2O2 production. Thus the focus is shifted to the introduction of commonly used carbon cathodes and their modification methods, including the introduction of other active carbon materials, hetero-atoms doping (i.e., O, N, F, B, and P) and decoration with metal oxides. Cathode stability is evaluated due to its significance for long-term application. Effects of various operational parameters, such as electrode potential/current density, supporting electrolyte, electrolyte pH, temperature, dissolved oxygen, and current mode on H2O2 production are then discussed. Additionally, the environmental application of electrogenerated H2O2 on aqueous and gaseous contaminants removal, including dyes, pesticides, herbicides, phenolic compounds, drugs, VOCs, SO2, NO, and Hg0, are described. Finally, a brief conclusion about the recent progress achieved in H2O2 electrogeneration via 2-electron ORR and an outlook on future research challenges are proposed.

Efficient H2O2 electrogeneration at graphite felt modified via electrode polarity reversal: Utilization for organic pollutants degradation

Electrochemical synthesis of H2O2 offers a great potential for water treatment. However, a significant challenge is the development of efficient cathode materials for the process. Herein, we implement a practical electrochemical cathode modification to support efficient H2O2 electrogeneration via the reduction of dissolved anodic O2. Graphite felt (GF) is in situ anodically modified by electrode polarity reversal technique in an acid-free, low-conductivity electrolyte. The modified GF exhibits a significantly higher activity towards O2 reduction. Up to 183.3% higher H2O2 yield is obtained by the anodized GF due to the increased concentrations of oxygen-containing groups and the hydrophilicity of the surface, which facilitates electron and mass transfer between GF and the electrolyte. Another significant finding is the ability to produce H2O2 at a high yield under neutral pH and low current intensity by the modified GF (35% of the charge need to produce the same amount by unmodified GF). Long-term stability testing of the modified GF showed a decay in the electrode's activity for H2O2 production after 30 consecutive applications. However, the electrode regained its optimal activity for H2O2 production after a secondary modification by electrode polarity reversal. Finally, in situ electrochemically modified GF is more effective for removal of reactive blue 19 (RB19, 20 mg/L) and ibuprofen (IBP, 10 mg/L) by the electro-Fenton process. The modified GF removed 62.7% of RB19 compared to only 28.1% by the unmodified GF in batch reactors after 50 min. Similarly, 75.3% IBP is removed by the modified GF compared to 57.6% by the unmodified GF in a flow-through reactor after 100 min.

Structure, Activity, and Faradaic Efficiency of Nitrogen-Doped Porous Carbon Catalysts for Direct Electrochemical Hydrogen Peroxide Production

Carbon materials doped with nitrogen are active catalysts for the electrochemical two-electron oxygen reduction reaction (ORR) to hydrogen peroxide. Insights into the individual role of the various chemical nitrogen functionalities in the H₂ O₂ production, however, have remained scarce. Here, we explore a catalytically very active family of nitrogen-doped porous carbon materials, prepared by direct pyrolysis of ordered mesoporous carbon (CMK-3) with polyethylenimine (PEI). Voltammetric rotating ring-disk analysis in combination with chronoamperometric bulk electrolysis measurements in electrolysis cells demonstrate a pronounced effect of the applied potentials, current densities, and electrolyte pH on the H₂ O₂ selectivity and absolute production rates. H₂ O₂ selectivity up to 95.3 % was achieved in acidic environment, whereas the largest H₂ O₂ production rate of 570.1 mmol g^-1 _catalyst  h^-1 was observed in neutral solution. X-ray photoemission spectroscopy (XPS) analysis suggests a key mechanistic role of pyridinic-N in the catalytic process in acid, whereas graphitic-N groups appear to be catalytically active moieties in neutral and alkaline conditions. Our results contribute to the understanding and aid the rational design of efficient carbon-based H₂ O₂ production catalysts.