Aging resistance, mechanical properties and translucency of different yttria-stabilized zirconia ceramics for monolithic dental crown applications

Microstructural, physical, and optical characterization of high-translucency zirconia ceramics

STATEMENT OF PROBLEM

The microstructural, physical, and optical properties of newly available highly-translucent zirconia ceramics have not been thoroughly investigated.

PURPOSE

The purpose of this in vitro study was to evaluate the microstructural, physical, and optical properties of current zirconia ceramics with different degrees of translucency and to compare the optical properties with lithium disilicate glass-ceramic at different thicknesses.

MATERIAL AND METHODS

Disk-shaped specimens (N=108) were prepared from 3 different monolithic zirconia ceramics: VITA YZ HT (YZ-HT), VITA YZ ST (YZ-ST), and VITA YZ XT (YZ-XT) and lithium disilicate glass-ceramic (IPS e-max CAD LT [IPS]) with a diameter of 14 mm and 3 different thicknesses (0.5, 1.0, and 1.5 mm ±0.02 mm). The microstructural features (grain size, elemental composition, phase identifications, and quantifications), physical properties (Vickers hardness and fracture toughness), and optical properties (translucency parameter and contrast ratio) were investigated. Data were analyzed using 1-way ANOVA, followed by the post hoc Tukey tests or Kruskal-Wallis and Mann-Whitney U tests (α=.05).

RESULTS

Differences in grain size, phase assemblages, fracture toughness, translucency parameter, and contrast ratio were found to be significant (P<.05). The average grain size was different for the 3 zirconia specimens with the following order: YZ-XT>YZ-ST>YZ-HT. The fracture toughness of YZ-HT was higher than that of YZ-ST and YZ-XT (P<.05). IPS with 0.5-mm thickness had the highest TP followed by YZ-XT and YZ-ST. The CR values were in the range of 0.54 to 0.91 (YZ-HT), 0.43 to 0.61 (YZ-ST), 0.29 to 0.45 (YZ-XT), and 0.27 to 0.53 (IPS), and all decreased with an increase in thickness.

CONCLUSIONS

Based on the results of the present study, the microstructural, physical, and optical properties of zirconia ceramics were affected by the changes in chemical composition and sintering parameters.

Fatigue survival and failure resistance of titanium versus zirconia implant abutments with various connection designs

STATEMENT OF PROBLEM

Data regarding the effect of connection design and abutment material on the fatigue survival and failure resistance of implant abutments are scarce.

PURPOSE

The purpose of this in vitro study was to investigate the effect of connection design and abutment material on the fatigue survival and failure resistance of implant abutment assemblies.

MATERIAL AND METHODS

Three types of implants (n=18, N=54) and 6 groups of abutments (n=9, N=54) with different connection designs-internal conical (IC), internal tri-channel (IT), and external hexagonal (EH)-and abutment materials-titanium (T) and zirconia (Z)-were investigated. All the abutments were restored with identical central incisor crowns. Fatigue testing, including thermal and mechanical aging, was performed in a mastication simulator (Esetron Smart Robotechnologies) for up to 1.2×10⁶ cycles with a load of 50 N at an angle of 45 degrees. Then, the surviving specimens were subjected to failure resistance testing in a universal testing machine (Shimadzu AG-IS; Shimadzu Corp) at a crosshead speed of 1.0 mm/min. The maximum loads to failure (N) were recorded. Survival performance of the specimens throughout the fatigue testing was examined by the Kaplan-Meier survival analysis. The failure loads were analyzed by using the Kruskal-Wallis test followed by the Mann-Whitney U tests with Bonferroni-Holm correction (α=.05).

RESULTS

All the specimens of groups ICT, ITT, ITZ, and EHT survived fatigue testing, whereas 2 specimens from group ICZ and 3 specimens from EHZ failed. Statistically significant differences were found among the groups, based on the results of maximum failure loads (P<.05). The highest mean failure load was obtained in the ICT group (1069 ±182 N), followed by the ITT (926 ±197 N), EHT (873 ±126 N), ITZ (568 ±81 N), EHZ (311 ±45 N), and ICZ (287 ±63 N) groups.

CONCLUSIONS

Abutment material and connection design affected the fatigue survival of implant abutment assemblies. Implant abutment assemblies with a titanium-titanium interface revealed higher failure resistance than the implant abutment assemblies with a titanium-zirconia interface.

Simulated occlusal adjustments and their effects on zirconia and antagonist artificial enamel

PURPOSE

The aim of this study was to evaluate the effect of occlusal adjustments on the surface roughness of yttria-tetragonal zirconia polycrystal (Y-TZP) and wear of opposing artificial enamel.

MATERIALS AND METHODS

Twenty-five Y-TZP slabs from each brand (Lava, 3M and Bruxzir, Glidewell Laboratories) with different surface conditions (Control polished - CPZ; Polished/ground - GRZ; Polished/ground/repolished - RPZ; Glazed - GZ; Porcelain-veneered - PVZ; n=5) were abraded (500,000 cycles, 80 N) against artificial enamel (6 mm diameter steatite). Y-TZP roughness (in µm) before and after chewing simulation (CS) and antagonist steatite volume loss (in mm³) were evaluated using a contact surface profilometer. Y-TZP roughness was analyzed by three-way analysis of variance (ANOVA) and teatite wear by two-way ANOVA and Tukey Honest Difference (HSD) (P=.05).

RESULTS

There was no effect of Y-TZP brand on surface roughness (P=.216) and steatite loss (P=.064). A significant interaction effect (P<.001) between surface condition and CS on Y-TZP roughness was observed. GZ specimens showed higher roughness after CS (before CS − 3.7 ± 1.8 µm; after CS − 13.54 ± 3.11 µm), with partial removal of the glaze layer. Indenters abraded against CPZ (0.09 ± 0.03 mm³) were worn more than those abraded against PVZ (0.02 ± 0.01 mm³) and GZ (0.02 ± 0.01 mm³). Higher wear caused by direct abrasion against zirconia was confirmed by SEM.

CONCLUSION

Polishing with an intraoral polishing system did not reduce the roughness of zirconia. Wear of the opposing artificial enamel was affected by the material on the surface rather than the finishing technique applied, indicating that polished zirconia is more deleterious to artificial enamel than are glazed and porcelain-veneered restorations.

Current status on lithium disilicate and zirconia: a narrative review

Background

The introduction of the new generation of particle-filled and high strength ceramics, hybrid composites and technopolymers in the last decade has offered an extensive palette of dental materials broadening the clinical indications in fixed prosthodontics, in the light of minimally invasive dentistry dictates. Moreover, last years have seen a dramatic increase in the patients’ demand for non-metallic materials, sometimes induced by metal-phobia or alleged allergies. Therefore, the attention of scientific research has been progressively focusing on such materials, particularly on lithium disilicate and zirconia, in order to shed light on properties, indications and limitations of the new protagonists of the prosthetic scene.

Methods

This article is aimed at providing a narrative review regarding the state-of-the-art in the field of these popular ceramic materials, as to their physical-chemical, mechanical and optical properties, as well as to the proper dental applications, by means of scientific literature analysis and with reference to the authors’ clinical experience.

Results

A huge amount of data, sometimes conflicting, is available today. Both in vitro and in vivo studies pointed out the outstanding peculiarities of lithium disilicate and zirconia: unparalleled optical and esthetic properties, together with high biocompatibility, high mechanical resistance, reduced thickness and favorable wear behavior have been increasingly orientating the clinicians’ choice toward such ceramics.

Conclusions

The noticeable properties and versatility make lithium disilicate and zirconia materials of choice for modern prosthetic dentistry, requiring high esthetic and mechanical performances combined with a minimal invasive approach, so that the utilization of such metal-free ceramics has become more and more widespread over time.

Trade-off between fracture resistance and translucency of zirconia and lithium-disilicate glass ceramics for monolithic restorations

High strength and translucency are generally not coincident in one restorative material and there is still a continuous development for a better balance between these two properties. Zirconia and lithium-disilicate glass-ceramics are currently the most popular alternatives for monolithic restorations. In this work, the mechanical properties and more important, the slow crack growth (SCG) resistance, which rules long-term durability, were thoroughly studied for three zirconia ceramics stabilized by 3, 4 and 5 mol% yttria in comparison to lithium-disilicate glass-ceramic. Translucency versus strength maps revealed that the more translucent zirconia compositions (i.e. with higher yttria contents) fill the gap between the standard 3 mol% yttria stabilized zirconia (3Y-TZP) and lithium-disilicate. Moreover, increasing yttria content did not always result in lower strength, as values for 3 mol% and 4 mol% yttria were the same. Independent on the yttria contents, all zirconia showed similar relative susceptibility to SCG under static and cyclic conditions and were significantly more SCG-resistant than lithium-disilicate glass ceramic. A concern with higher yttria contents (5 and 4 mol%) however could lie in the higher sensitivity to defects, resulting in a larger scatter in strength. STATEMENT OF SIGNIFICANCE: In addition to the common investigations on the generally reported strength, toughness and translucency, V-K_I diagrams (crack velocity versus stress-intensity factor) from fast fracture to threshold for three newly developed zirconia were directly measured by double torsion methods under static and cyclic loading conditions. The crack-growth mechanisms were analyzed in depth. Results were compared with another popular dental ceramic, namely lithium-disilicate glass-ceramic, revealing the pros and cons of polycrystalline and glass-ceramics in terms of long-term durability. This is the first time that V-K_I curves are compared for the major ceramic and glass-ceramic used for dental restorations. Strength versus translucency maps for different CAD/CAM dental restorative materials were described, showing the current indication range for zirconia ceramics.

Effects of Finish Line Design and Fatigue Cyclic Loading on Phase Transformation of Zirconia Dental Ceramics: A Qualitative Micro-Raman Spectroscopic Analysis

Objectives: Stresses produced during the fabrication of copings and by chewing activity can induce a tetragonal-to-monoclinic (t–m) transformation of zirconia. As a consequence, in the m-phase, the material is not able to hinder possible cracks by the favorable mechanism known as “transformation toughening”. This study aimed at evaluating if different marginal preparations of zirconia copings can cause a premature phase transformation immediately after manufacturing milling and after chewing simulation. Methods: Ninety copings using three commercial zirconia ceramics (Nobel Procera Zirconia, Nobel Biocare Management AG; Lava Classic, 3M ESPE; Lava Plus, 3M ESPE) were prepared with deep-chamfer, slight-chamfer, or feather-edge finish lines (n = 10). Specimens were tested in a chewing simulator (CS-4.4, SD Mechatronik) under cyclic occlusal loads simulating one year of clinical service. Raman spectra were acquired and analyzed for each specimen along the finish lines and at the top of each coping before and after chewing simulation, respectively. Results: Raman analysis did not show any t–m transformation both before and after chewing simulation, as the typical monoclinic bands at 181 cm⁻¹ and 192 cm⁻¹ were not detected in any of the tested specimens. Conclusions: After a one-year simulation of chewing activity, irrespective of preparation geometry, zirconia copings did not show any sign of t–m transformation, either in the load application areas or at the margins. Consequently, manufacturing milling even in thin thickness did not cause any structural modification of zirconia ceramics “as received by manufacturers” both before and after chewing simulation.

New multi-layered zirconias: Composition, microstructure and translucency

OBJECTIVES

To fully realize the range of indication and clinical advantages of the new multi-layered zirconias, a comprehensive understanding of their chemical composition, microstructure, low temperature degradation (LTD) resistance, and translucency properties is paramount.

METHODS

A zirconia system (Katana, Kuraray Noritake), including 3 distinct grades of multi-layered zirconias, was selected for study: Ultra Translucent Multi-layered zirconia (UTML), Super Translucent Multi-layered zirconia (STML), and Multi-layered zirconia (ML). For different materials and their individual layers, the chemical composition, zirconia phase fractions, and microstructure were determined by X-ray fluorescence (XRF), X-ray diffraction (XRD), and field emission scanning electron microscopy (FE-SEM). Also, their resistance to LTD and translucency properties were characterized.

RESULTS

Our findings revealed no major differences amongst layers, but the 3 materials were very distinct-UTML: 5Y-PSZ (5 mol% yttria-partially-stabilized zirconia) with ˜75 wt% cubic content and a 4.05 (±0.85) μm average grain size, STML: 4Y-PSZ with ˜65 wt% cubic content and a 2.81 (±0.17) μm average grain size, and ML: 3Y-PSZ with <50 wt% cubic content and a 0.63 (±0.03) μm average grain size. After water aging at 120 °C for 12 h, greater monoclinic content was found in ML. UTML and STML did not show detectable monoclinic phase. The translucency was similar among layers, and also between UTML and STML, which were superior to ML.

SIGNIFICANCE

For each multi-layered zirconia grades, the layers are only differed in pigment types and contents, which yield remarkably natural shade gradients. Also, despite the significant compositional difference between STML and UTML, both materials showed similar translucencies.

Evaluating dental zirconia

OBJECTIVES

To survey simple contact testing protocols for evaluating the mechanical integrity of zirconia dental ceramics. Specifically, to map vital material property variations and to quantify competing damage modes.

METHODS

Exploratory contact tests are conducted on layer structures representative of zirconia crowns on dentin.

RESULTS

Sharp-tip micro- and nano-indentations were used to investigate the roles of weak interfaces and residual stresses in veneered zirconia, and to map property variations in graded structures. Tests with blunt sphere indenters on flat specimens were used to identify and quantify various critical damage modes in simulated occlusal loading in veneered and monolithic zirconia.

SIGNIFICANCE

Contact testing is a powerful tool for elucidating the fracture and deformation modes that control the lifetimes of zirconia dental ceramics. The advocated tests are simple, and provide a sound physical basis for analyzing damage resistance of anatomically-correct crowns and other complex dental prostheses.