Post-Synthesis Functionalization Enables Fine-Tuning the Molecular-Sieving Properties of Zeolites for Light Olefin/Paraffin Separations

Balancing the Kinetic and Thermodynamic Synergetic Effect of Doped Carbon Molecular Sieves for Selective Separation of C2H4/C2H6

Selective separation of ethylene and ethane (C2H4/C2H6) is a formidable challenge due to their close molecular size and boiling point. Compared to industry-used cryogenic distillation, adsorption separation would offer a more energy-efficient solution when an efficient adsorbent is available. Herein, a class of C2H4/C2H6 separation adsorbents, doped carbon molecular sieves (d-CMSs) is reported which are prepared from the polymerization and subsequent carbonization of resorcinol, m-phenylenediamine, and formaldehyde in ethanol solution. The study demonstrated that the polymer precursor themselves can be a versatile platform for modifying the pore structure and surface functional groups of their derived d-CMSs. The high proportion of pores centered at 3.5 Å in d-CMSs contributes significantly to achieving a superior kinetic selectivity of 205 for C2H4/C2H6 separation. The generated pyrrolic-N and pyridinic-N functional sites in d-CMSs contribute to a remarkable elevation of Henry selectivity to 135 due to the enhancement of the surface polarity in d-CMSs. By balancing the synergistic effects of kinetics and thermodynamics, d-CMSs achieve efficient separation of C2H4/C2H6. Polymer-grade C2H4 of 99.71% purity can be achieved with 75% recovery using the devised d-CMSs as reflected in a two-bed vacuum swing adsorption simulation.

Fluorinated MOF-Based Hexafluoropropylene Nanotrap for Highly Efficient Purification of Octafluoropropane Electronic Specialty Gas

High-purity octafluoropropane (C3F8) electronic specialty gas is a key chemical raw material in semiconductor and integrated circuit manufacturing industry, while selective removal of hexafluoropropylene (C3F6) impurity for C3F8 purification is essential but a challenging task. Here we report a fluorinated cage-like MOF Zn-bzc-CF3 (bzc=5-(trifluoromethyl)-1H-pyrazole-4-carboxylic acid) for C3F6/C3F8 separation. The incorporation of -CF3 groups not only provides suitable pore aperture size for highly efficient size-exclusive C3F6/C3F8 separation, but also creates hydrophobic microenvironments, endowing Zn-bz-CF3 high chemical stability. Remarkably, Zn-bzc-CF3 exhibits high C3F6 adsorption capacity while excluding C3F8, achieving ideal molecular-sieving C3F6/C3F8 separation. Breakthrough experiments show that Zn-bzc-CF3 can efficiently separate C3F6/C3F8 mixture and high-purity C3F8 (99.9 %) can be obtained.

Interaction-selective molecular sieving adsorbent for direct separation of ethylene from senary C2-C4 olefin/paraffin mixture

Olefin/paraffin separations are among the most energy-intensive processes in the petrochemical industry, with ethylene being the most widely consumed chemical feedstock. Adsorptive separation utilizing molecular sieving adsorbents can optimize energy efficiency, whereas the size-exclusive mechanism alone cannot achieve multiple olefin/paraffin sieving in a single adsorbent. Herein, an unprecedented sieving adsorbent, BFFOUR-Cu-dpds (BFFOUR = BF4-, dpds = 4,4'-bipyridinedisulfide), is reported for simultaneous sieving of C2-C4 olefins from their corresponding paraffins. The interlayer spaces can be selectively opened through stronger guest-host interactions induced by unsaturated C = C bonds in olefins, as opposed to saturated paraffins. In equimolar six-component breakthrough experiments (C2H4/C2H6/C3H6/C3H8/n-C4H8/n-C4H10), BFFOUR-Cu-dpds can simultaneously divide olefins from paraffins in the first column, while high-purity ethylene ( > 99.99%) can be directly obtained through the subsequent column using granular porous carbons. Moreover, gas-loaded single-crystal analysis, in-situ infrared spectroscopy measurements, and computational simulations demonstrate the accommodation patterns, interaction bonds, and energy pathways for olefin/paraffin separations.

Deep removal of trace C2H2 and CO2 from C2H4 by using customized potassium-exchange mordenite

Adsorptive separation using porous materials is a promising approach for separating alkynes/olefins due to its energy efficiency, while the deep removal of trace amounts of C₂H₂ and CO₂ from C₂H₄ is still very challenging for a commercial adsorbent. Herein, we report a low-cost inorganic metal cation-mediated mordenite (MOR) zeolite with the specific location and distribution of K⁺ cations acting as a goalkeeper for accurately controlling diffusion channels, as evidence of the experimental and simulation results. Deep purification of C₂H₄ from ternary CO₂/C₂H₂/C₂H₄ mixtures was first realized on K-MOR with exceptional results, achieving a remarkable polymer-grade C₂H₄ productivity of 1742 L kg^-1 for the CO₂/C₂H₂/C₂H₄ mixture. Our approach which only involves adjusting the equilibrium ions, is both promising and cost-effective, and opens up new possibilities for the use of zeolites in the industrial light hydrocarbon adsorption and purification process.

Stress-Induced Shape-Shifting Materials Possessing Autonomous Self-Healing and Scratch-Resistant Ability

Covalent adaptable networks (CANs) capable of both shape-shifting and self-healing ability offer a viable alternative to 4D printing technology to gain access to various complex shapes in a simplified manner. However, most of the reported CANs exhibit shape-shifting ability in the presence of temperature, light or chemical stimuli, which restricts their further utilization as realization of such a controlled environment is not feasible under complex scenarios. Herewith, we report a set of CANs based on a room-temperature exchangeable thia-Michael adduct, which undergoes rearrangement in network topology on application of external stress. These CANs with tensile strength (≤6 MPa) and modulus (≤71.4 MPa) adopt to any programmed shape under application of nominal stress. The CANs also exhibit stress-induced recyclability, self-welding and self-healing ability under ambient conditions. The transparency and ambient condition self-healing ability render these CANs to be utilized as scratch-resistant coatings on display items.

Alginate Ag for Composite Hollow Fiber Membrane: Formation and Ethylene/Ethane Gas Mixture Separation

Membranes based on natural polymers, in particular alginate, are of great interest for various separation tasks. In particular, the possibility of introducing silver ions during the crosslinking of sodium alginate makes it possible to obtain a membrane with an active olefin transporter. In this work, the creation of a hollow fiber composite membrane with a selective layer of silver alginate is proposed for the first time. The approach to obtaining silver alginate is presented in detail, and its sorption and transport properties are also studied. It is worth noting the increased selectivity of the material for the ethylene/ethane mixture (more than 100). A technique for obtaining a hollow fiber membrane from silver alginate has been developed, and its separating characteristics have been determined. It is shown that in thin layers, silver alginate retains high values of selectivity for the ethylene/ethane gas pair. The obtained gas transport properties demonstrate the high potential of using membranes based on silver alginate for the separation of an olefin/paraffin mixture.

Confining Gold Nanoparticles in Preformed Zeolites by Post-Synthetic Modification Enhances Stability and Catalytic Reactivity and Selectivity

Confining Au nanoparticles (NPs) in a restricted space (e.g., zeolite micropores) is a promising way of overcoming their inherent thermal instability and susceptibility to aggregation, which limit catalytic applications. However, such approaches involve complex, multistep encapsulation processes. Here, we describe a successful strategy and its guiding principles for confining small (<2 nm) and monodisperse Au NPs within commercially available beta and MFI zeolites, which can oxidize CO at 40 °C and show size-selective catalysis. This protocol involves post-synthetic modification of the zeolite internal surface with thiol groups, which confines AuCl _x species inside microporous frameworks during the activation process whereby Au precursors are converted into Au nanoparticles. The resulting beta and MFI zeolites contain uniformly dispersed Au NPs throughout the void space, indicating that the intrinsic stability of the framework promotes resistance to sintering. By contrast, in situ scanning transmission electron microscopy (STEM) studies evidenced that Au precursors in bare zeolites migrate from the matrix to the external surface during activation, thereby forming large and poorly dispersed agglomerates. Furthermore, the resistance of confined Au NPs against sintering is likely relevant to the intrinsic stability of the framework, supported by extended X-ray absorption fine structure (EXAFS), H₂ chemisorption, and CO Fourier transform infrared (FT-IR) studies. The Au NPs supported on commercial MFI maintain their uniform dispersity to a large extent after treatment at 700 °C that sinters Au clusters on mesoporous silicas or beta zeolites. Low-temperature CO oxidation and size-selective reactions highlight that most gold NPs are present inside the zeolite matrix with a diameter smaller than 2 nm. These findings illustrate how confinement favors small, uniquely stable, and monodisperse NPs, even for metals such as Au susceptible to cluster growth under conditions often required for catalytic use. Moreover, this strategy may be readily adapted to other zeolite frameworks that can be functionalized by thiol groups.

A charge-decorated porous framework with polar pores and open O donor sites for CO2/CH4 and C2H2/C2H4 separations

Developing efficient adsorbent materials towards energy gas purification, e.g. CO₂ removal from natural gas or hydrocarbon separation, is an important but extremely challenging task. Herein, taking advantage of a cationic bipyridinium ligand in competition with a multicarboxylate ligand for binding with metal ions, a porous material with open carboxylate oxygen atoms exposed on the pore surface has been demonstrated as an efficient adsorbent for gas separation. The polar environment arising from the cationic pyridinium moiety and the negative carboxylate group endows the title compound with selective affinity to CO₂ over CH₄. Moreover, the rich open O donor sites on the channel surface enable the resultant coordination polymer to selectively adsorb C₂H₂ over C₂H₄ through H-bonding interactions. The separation mechanism has been revealed by theoretical studies. This work provides a specific guidance for the design of applicable porous materials toward energy resource purification.

Nitro-Decorated Microporous Covalent Organic Framework (TpPa-NO2) for Selective Separation of C2H4 from a C2H2/C2H4/CO2 Mixture and CO2 Capture

A nitro-decorated microporous covalent organic framework, TpPa-NO₂, has been synthesized in a gram scale with a one-pot reaction. It can effectively selectively separate C₂H₄ from a C₂H₂/C₂H₄/CO₂ mixture and capture CO₂ from CO₂/N₂ based on ideal adsorption solution theory calculations and transient breakthrough experiments. Theoretical calculations illustrated that the hydrogen atoms of imine bonds, carbonyl oxygen, and nitro group show high affinity toward C₂H₂ and CO₂, playing vital roles in efficient separation.

Low-Energy Adsorptive Separation by Zeolites

Separation of mixture is always necessarily required in modern industry, especially in fine chemical, petrochemical, coal chemical, and pharmaceutical industries. The challenge of separation process is usually associated with small molecules with very similar physical and chemical properties. Among the separation techniques, the commonly used high-pressure cryogenic distillation process with combination of high-pressure and very low temperature is heavily energy-consumed and accounts for the major production costs as well as 10–15% of the world's energy consumption. To this end, the adsorptive separation process based on zeolite sorbents is a promising lower-energy alternative and the performance is directly determined by the zeolite sorbents. In this review, we surveyed the separation mechanisms based on the steric, equilibrium, kinetic, and ‘trapdoor’ effect, and summarized the recent advances in adsorptive separation via zeolites including CO2, light olefins, C8 aromatics, and hydrogen isotopes. Furthermore, we provided the perspectives on the rational design of zeolite sorbents for the absolute separation of mixtures.