Effective modeling and optimization of PVDF–PTFE electrospinning parameters and membrane distillation process by response surface methodology

PTFE/PVA-PVDF Conjugated Electrospun Nanofiber Membrane with Triboelectric Effect Used in Face Mask

COVID-19 broke out all over the world, and the medical protective mask is an important epidemic prevention equipment. Traditional medical protective masks use electret polypropylene melt-blown cloth as the core filter material. However, it relies heavily on electrostatic filtration and has high filtration resistance. The one-time electret makes the static charge decay rapidly with the water vapor generated by breathing, which affects the service life of the mask. In this paper, PTFE/PVA fiber and PVDF fiber were fabricated by conjugate electrospinning method, and the PTFE/PVA-PVDF layer blending fluffy fiber membrane was obtained by on-line mixing. Under the action of air slip effect and triboelectric secondary electret, the fiber membrane has higher filtration efficiency, lower filtration resistance and longer service life. The initial filtration efficiency of the fiber membrane is above 95%, the filtration efficiency is near to 100% after 24 times of cyclic filtration, the filtration resistance is about 110 Pa, the air permeability of the fiber membrane is 262.88–370.70 mm/s, and the moisture permeability is as high as 7721–8471 g/ (m2·24 h).

Structural design of the electrospun nanofibrous membrane for membrane distillation application: a review

Although membrane distillation (MD) is a promising technology for water desalination and industrial wastewater treatment, the MD process is not widely applied in the global water industry due to the lack of a suitable membrane for the MD process. The design and appropriate manufacture are the most important factors for MD membrane optimization. The well-designed porous structure, superhydrophobic surface, and pore-wetting prevention of the membrane are vital properties of the MD membrane. Nowadays, electrospinning that is capable of manufacturing membranes with superhydrophobic or omni phobic properties is considered a promising technology. Electrospun nanofibrous membranes (ENMs) possess the characteristics of cylindrical morphology, re-entrant structure, and easy-shaping for a specific purpose, benefiting the membrane design and modification. Based on that, this review investigates the current state and future progress of the superhydrophobic, multi-layer, and omniphobic ENMs manufactured with various structural designs for seawater desalination and wastewater purification. We expect that this paper will provide some recommendations and guidance for further fabrication research and the configuration design of ENMs in the MD process for seawater desalination and wastewater purification.

Recent Progress in Protective Membranes Fabricated via Electrospinning: Advanced Materials, Biomimetic Structures, and Functional Applications

Electrospinning is a significant micro/nanofiber processing technology and has been rapidly developing in the past 2 decades. It has several applications, including advanced sensing, intelligent manufacturing, and high-efficiency catalysis. Here, multifunctional protective membranes fabricated via electrospinning in terms of novel material design, construction of novel structures, and various protection requirements in different environments are reviewed. To achieve excellent comprehensive properties, such as, high water vapor transmission, high hydrostatic pressure, optimal mechanical property, and air permeability, combinations of novel materials containing nondegradable/degradable materials and functional structures inspired by nature have been investigated for decades. Currently, research is mainly focused on conventional protective membranes with multifunctional properties, such as, anti-UV, antibacterial, and electromagnetic-shielding functions. However, important aspects, such as, the properties of electrospun monofilaments, development of "green electrospinning solutions" with high solid content, and approaches for enhancing adhesion between hydrophilic and hydrophobic layers are not considered. Based on this systematic review, the development of electrospinning for protective membranes is discussed, the existing gaps in research are discussed, and solutions for the development of technology are proposed. This review will assist in promoting the diversified development of protective membranes and is of great significance for fabricating advanced materials for intelligent protection.

High-performance filter membrane composed of oxidized Poly (arylene sulfide sulfone) nanofibers for the high-efficiency air filtration

In this study, a novel, oxidized poly (arylene sulfide sulfone) (O-PASS) nanofibrous membrane filter was successfully fabricated for the effective removal of particulate matter. PASS was electrospun into a nanofibrous membrane with an average nanofiber diameter of 0.31 µm and basis weight of 3 g/m². These specifications were chosen as they showed high particulate matter removal efficiency (99.98%), low pressure drop (68 Pa), and high quality factor Q_F (0.125 Pa^-1). In addition, the filtration mechanism of the PASS nanofibrous membrane was intuitively revealed by simulating the intercepted particular distributions and motion paths of particles. After a simple oxidation treatment, the O-PASS nanofibrous membrane was successfully built up. The microstructure and morphology showed little change compared with the PASS nanofiber, but the oxidation treatment significantly improved the mechanical properties of the membrane from 1.51 MPa to 4.92 MPa. More importantly, the O-PASS nanofibrous membrane still exhibited high removal efficiency after high temperature, acid, alkali, or organic solvent treatments. Overall, O-PASS nanofibrous membranes are promising high-performance filter materials with high temperature and corrosion resistance.

Review of Transport Phenomena and Popular Modelling Approaches in Membrane Distillation

In this paper, the transport phenomena in four common membrane distillation (MD) configurations and three popular modelling approaches are introduced. The mechanism of heat transfer on the feed side of all configurations are the same but are distinctive from each other from the membrane interface to the bulk permeate in each configuration. Based on the features of MD configurations, the mechanisms of mass and heat transfers for four configurations are reviewed together from the bulk feed to the membrane interface on the permeate but reviewed separately from the interface to the bulk permeate. Since the temperature polarisation coefficient cannot be used to quantify the driving force polarisation in Sweeping Gas MD and Vacuum MD, the rate of driving force polarisation is proposed in this paper. The three popular modelling approaches introduced are modelling by conventional methods, computational fluid dynamics (CFD) and response surface methodology (RSM), which are based on classic transport mechanism, computer science and mathematical statistics, respectively. The default assumptions, area for applications, advantages and disadvantages of those modelling approaches are summarised. Assessment and comparison were also conducted based on the review. Since there are only a couple of full-scale plants operating worldwide, the modelling of operational cost of MD was only briefly reviewed. Gaps and future studies were also proposed based on the current research trends, such as the emergence of new membranes, which possess the characteristics of selectivity, anti-wetting, multilayer and incorporation of inorganic particles.

The Relationships between the Working Fluids, Process Characteristics and Products from the Modified Coaxial Electrospinning of Zein

The accurate prediction and manipulation of nanoscale product sizes is a major challenge in material processing. In this investigation, two process characteristics were explored during the modified coaxial electrospinning of zein, with the aim of understanding how this impacts the products formed. The characteristics studied were the spreading angle at the unstable region (θ) and the length of the straight fluid jet (L). An electrospinnable zein core solution was prepared and processed with a sheath comprising ethanolic solutions of LiCl. The width of the zein nanoribbons formed (W) was found to be more closely correlated with the spreading angle and straight fluid jet length than with the experimental parameters (the electrolyte concentrations and conductivity of the shell fluids). Linear equations W = 546.44L - 666.04 and W = 2255.3θ - 22.7 could be developed with correlation coefficients of Rwl2 = 0.9845 and Rwθ2 = 0.9924, respectively. These highly linear relationships reveal that the process characteristics can be very useful tools for both predicting the quality of the electrospun products, and manipulating their sizes for functional applications. This arises because any changes in the experimental parameters would have an influence on both the process characteristics and the solid products' properties.

The Relationships between Process Parameters and Polymeric Nanofibers Fabricated Using a Modified Coaxial Electrospinning

The concrete relationship between the process parameters and nanoproduct properties is an important challenge for applying nanotechnology to produce functional nanomaterials. In this study, the relationships between series of process parameters and the medicated nanofibers’ diameter were investigated. With an electrospinnable solution of hydroxypropyl methylcellulose (HPMC) and ketoprofen as the core fluid, four kinds of nanofibers were prepared with ethanol as a sheath fluid and under the variable applied voltages. Based on these nanofibers, a series of relationships between the process parameters and the nanofibers’ diameters (D) were disclosed, such as with the height of the Taylor cone (H, D = 125 + 363H), with the angle of the Taylor cone (α, D = 1576 − 19α), with the length of the straight fluid jet (L, D = 285 + 209L), and with the spreading angle of the instable region (θ, D = 2342 − 43θ). In vitro dissolution tests verified that the smaller the diameters, the faster ketoprofen (KET) was released from the HPMC nanofibers. These concrete process-property relationships should provide a way to achieve new knowledge about the electrostatic energy-fluid interactions, and to meanwhile improve researchers’ capability to optimize the coaxial process conditions to achieve the desired nanoproducts.