Phase textures of metal-oxide nanocomposites self-orchestrated by atomic diffusions through precursor alloys

Metal-oxide nanocomposites (MONs) are of pivotal importance as electrode materials, yet lack a guiding principle to tune their phase texture. Here we report that the phase texture of MONs can be tuned at the nanoscale by controlling the nanophase separation of precursor alloys. In situ transmission electron microscopy (in situ TEM) has demonstrated that a MON material of platinum (Pt) and cerium oxide (CeO2) is obtained through promoted nanophase separation of a Pt5Ce precursor alloy in an atmosphere containing oxygen (O2) and carbon monoxide (CO). The Pt-CeO2 MON material comprised an alternating stack of nanometre-thick layers of Pt and CeO2 in different phase textures ranging from lamellae to mazes, depending on the O2 fraction in the atmosphere. Mathematical simulations have demonstrated that the phase texture of MONs originates from a balance in the atomic diffusions across the alloy precursor, which is controllable by the O2 fraction, temperature, and composition of the precursor alloys.

Sub-50 nm patterning of alloy thin films via nanophase separation for hydrogen gas sensing

A novel patterning method achieves two-dimensional nano-patterning of metal nanofibers by depositing a platinum-cerium alloy film on a silicon wafer and inducing phase separation in an oxygen-carbon monoxide atmosphere. The resulting nano-patterned thin film, Pt#CeO2/Si, consists of platinum and cerium oxide with an average pattern width of 50 nm and exhibits potential as a hydrogen sensor with sensitive electrical responses to hydrogen ad/desorption. The patterning method introduced herein addresses the challenge of wavelength limitations in traditional optical lithography, offering a scalable approach for sub-50 nm patterns, which are crucial for advanced sensor and electronic applications.

Nanophase-Separated Copper-Zirconia Composites for Bifunctional Electrochemical CO2 Conversion to Formic Acid

A copper-zirconia composite having an evenly distributed lamellar texture, Cu#ZrO₂, was synthesized by promoting nanophase separation of the Cu₅₁Zr₁₄ alloy precursor in a mixture of carbon monoxide (CO) and oxygen (O₂). High-resolution electron microscopy revealed that the material consists of interchangeable Cu and t-ZrO₂ phases with an average thickness of 5 nm. Cu#ZrO₂ exhibited enhanced selectivity toward the generation of formic acid (HCOOH) by electrochemical reduction of carbon dioxide (CO₂) in aqueous media at a Faradaic efficiency of 83.5% at -0.9 V versus the reversible hydrogen electrode. In situ Raman spectroscopy has revealed that a bifunctional interplay between the Zr⁴⁺ sites and the Cu boundary leads to amended reaction selectivity along with a large number of catalytic sites.

Porous Noble Metal Electrocatalysts: Synthesis, Performance, and Development

Active sites (intrinsic activity, quantity, and distribution), electron transfer, and mass diffusion are three important factors affecting the performance of electrocatalysts. Composed of highly active components which are built into various network structures, porous noble metal is an inherently promising electrocatalysts. In recent years, great efforts have been made to explore new efficient synthesis methods and establish structural-performance relationships in the field of porous noble metal electrocatalysis. In this review, the very recent progress in strategies for preparing porous noble metal, including innovation and deeper understanding of traditional methods is summarized. A discussion of relationship between porous noble metal structure and electrocatalytic performance, such as accessibility of active sites, connectivity of skeleton structures, channels dimensions, and hierarchical structures, is provided.