Synthesis, Characterization, and CO2 Methanation Over Hierarchical ZSM-5-NiCoAl Layered Double Hydroxide Nanocomposites: Improvement of C-C Coupling to Ethane

To date, preparing materials with highly dispersed metal nanoparticles without metal agglomeration on a solid support is challenging. This work presents an alternative approach for synthesizing NiCo species on hierarchical ZSM-5 materials derived from a ZSM-5@NiCoAl-LDHs composite. The designed material was prepared by the growth of a NiCo-layered double hydroxides (LDHs) precursor on the surface of hierarchical ZSM-5 nanosheets. The effect of the weight ratio of NiCo-LDHs precursor to ZSM-5 on the composite properties has been studied. The results show that 45 wt.% LDHs (ZSM-5@NiCoAl-LDHs-45) is the most suitable condition for preparing NiCoAl-LDHs/ZSM-5 composite, which promotes a strong interaction between bimetallic NiCo and hierarchical ZSM-5. The ZSM-5@NiCoAl-LDHs-45 showed a BET surface of 386 m2 g-1, in which the surface area has been re-allocated between microspores and mesopores due to the presence of NiCoAl-LDHs composite. The catalyst was also tested for CO2 methanation at 380 °C under atmospheric hydrogen pressure. The results show that the catalyst could provide CO2 conversion of up to 40 % at WSHV of 2.91 h-1. Interestingly, it could not only promote methane but also provide a high selectivity of ethane, approximately 20.4 %. Moreover, the excellent catalytic stability of ethane production was illustrated over 24 hours of time-on-stream (TOS).

Composites formed by layered double hydroxides with inorganic compounds: An overview of the synthesis methods and characteristics

Nowadays, layered double hydroxides (LDH), sometimes referred as hydrotalcite-like compounds, have gained great attention since their composition and structure can be easily modified, so that they can be implemented in multiple fields. LDH-based composite materials based on LDH exhibit tremendously improved properties such as high specific surface area, which promotes the accessibility to a greater number of LDH active sites, considerably improving their catalytic, adsorbent and biological activities. Therefore, this review summarizes and discusses the synthesis methods of composites constituted by LDH with other inorganic compounds such as zeolites, cationic clays, hydroxyapatites, among many others, and describe the resulting characteristics of the resulting composites, emphasizing the morphology. Brief descriptions of their properties and applications are also included.

Carbon Dioxide Reforming of Methane over Nickel-Supported Zeolites: A Screening Study

As the utilization of zeolites has become more frequent in the dry reforming of methane (DRM) reaction, more systematic studies are required to evaluate properly the influence of zeolites’ composition and framework type on the performance. Therefore, in this work, a step-by-step study was performed with the aim of analyzing the effects of Ni loading (5, 10 or 15 wt.% over USY(3) zeolite), Si/Al ratio (3, 15 or 38 on USY zeolites with 15 wt.% Ni) and framework type (USY, BEA, ZSM-5 or MOR for 15 wt.% Ni and Si/Al ratios of ≈40) on catalysts’ properties and performances. Increasing Ni loadings enhanced CH4 and CO2 conversions even though the catalysts’ stability was decreasing over the time. The variation of the Si/Al ratio on USY and the use of different zeolites had also a remarkable impact on the catalytic performance. For instance, at 500–600 °C reaction temperatures, the catalysts with higher basicity and reducibility exhibited the best results. However, when the temperature was further increased, catalysts presenting stronger metal–support interactions (nickel nanoparticles located in mesoporous cavities) displayed the highest conversions and stability over time. In brief, the use of 15 wt.% Ni and a USY zeolite, with both micro- and mesopores and high surface area, led to the best performances, mainly attributed to a favorable number of Ni0 active sites and the establishment of stronger metal–support interactions (due to nanoparticles confinement inside the mesopores).

Synergistic Effect of NiLDH@YZ Hybrid and Mechanochemical Agitation on Glaser Homocoupling Reaction

Herein, we report the synthesis of nickel-layered double hydroxide amalgamated Y-zeolite (NiLDH@YZ) hybrids and the evaluation of the synergistic effect of various NiLDH@YZ catalysts and mechanochemical agitation on Glaser homocoupling reactions. Nitrogen adsorption-desorption experiments were carried out to estimate the surface area and porosity of NiLDH@YZ hybrids. The basicity and acidity of these hybrids were determined by CO₂ -TPD and NH₃ -TPD experiments respectively and this portrayed good acid-base bifunctional feature of the catalysts. The NiLDH@YZ-catalyzed mechanochemical Glaser coupling reaction achieved best yield of 83 % for the 0.5NiLDH@0.5YZ hybrid after 60 min of agitation, which revealed the highest acid-base bifunctional feature compared to all the investigated catalysts. The developed catalyst has proven itself as a robust and effective candidate that can successfully be employed up to four catalytic cycles without significant loss in catalytic activity, under optimized reaction conditions. This work demonstrated a new strategy for C-C bond formation enabled by the synergy between mechanochemistry and heterogeneous catalysis.

Deoxygenation of Stearic Acid over Cobalt-Based NaX Zeolite Catalysts

For the production of sustainable biofuels from lipid biomass it is essential to develop non-noble metal catalysts with high conversion and selectivity under inert gas atmospheres. Herein, we report a novel cobalt-based catalyst supported on zeolite NaX via ion-exchange synthesis. The resultant bifunctional cobalt-based NaX zeolite catalyst displayed high conversion of stearic acid to liquid fuels. In addition, the effect of reaction temperature and catalyst loading was studied to evaluate the order of reaction and activation energy. Decarboxylation and decarbonylation were the dominant deoxygenation pathways. Stearic acid was successfully deoxygenated in N2 atmospheres using Co/NaX catalysts with a conversion as high as 83.7% and a yield to heptadecane up to ~28%. Furthermore, we demonstrate that higher reaction temperatures resulted in competing pathways of decarboxylation and decarbonylation. Finally, the fresh and recycled catalysts were characterized showing modest recyclability with a ~12.5% loss in catalytic activity.

Controllably Confined ZnO on USY Zeolites (USY@ZnO/Al2 O3 ) as Efficient Lewis Acid Catalysts for Baeyer-Villiger Oxidation

A ZnAl-LDHs (layered double hydroxides) phase was readily formed on the surface of a USY zeolite through a distinctive in situ growth method that benefitted from the interaction of the added Zn source and aluminum species extracted from the Al-rich USY zeolite crystals. The migration of aluminum and simultaneous interaction with the external Zn source took place in one pot to form a ZnAl-LDHs phase coated on the surface of the USY crystals. Upon calcination, the ZnAl-LDHs phase was transformed into a ZnO/Al₂ O₃ composite that was still firmly anchored on the USY zeolite, without sacrificing the core-shell structure. The resultant USY@ZnO/Al₂ O₃ materials gave rise to unique Lewis acidity and hierarchical porosity, which endowed the catalyst with promising performance in the Baeyer-Villiger oxidation of ketones with H₂ O₂ or bulky tert-butyl hydroxide as an oxidant.