Robust, Biomimetic Polymer Brush Layers Grown Directly from a Planar Mica Surface

Highly lubricious SPMK-g-PEEK implant surfaces to facilitate rehydration of articular cartilage

To enable long lasting osteochondral defect repairs which preserve the native function of synovial joint counter-face, it is essential to develop surfaces which are optimised to support healthy cartilage function by providing a hydrated, low friction and compliant sliding interface. PEEK surfaces were modified using a biocompatible 3-sulfopropyl methacrylate potassium salt (SPMK) through UV photo-polymerisation, resulting in a ∼350 nm thick hydrophilic coating rich in hydrophilic anionic sulfonic acid groups. Characterisation was done through Fourier Transformed Infrared Spectroscopy, Focused Ion Beam Scanning Electron Microscopy, and Water Contact Angle measurements. Using a Bruker UMT TriboLab, bovine cartilage sliding tests were conducted with real-time strain and shear force measurements, comparing untreated PEEK, SPMK functionalised PEEK (SPMK-g-PEEK), and Cobalt Chrome Molybdenum alloy. Tribological tests over 2.5 h at physiological loads (0.75 MPa) revealed that SPMK-g-PEEK maintains low friction (μ< 0.024) and minimises equilibrium strain, significantly reducing forces on the cartilage interface. Post-test analysis showed no notable damage to the cartilage interfacing against the SPMK functionalised surfaces. The application of a constitutive biphasic cartilage model to the experimental strain data reveals that SPMK surfaces increase the interfacial permeability of cartilage in sliding, facilitating fluid and strain recovery. Unlike previous demonstrations of sliding-induced tribological rehydration requiring specific hydrodynamic conditions, the SPMK-g-PEEK introduces a novel mode of tribological rehydration operating at low speeds and in a stationary contact area. SPMK-g-PEEK surfaces provide an enhanced cartilage counter-surface, which provides a highly hydrated and lubricious boundary layer along with supporting biphasic lubrication. Soft polymer surface functionalisation of orthopaedic implant surfaces are a promising approach for minimally invasive synovial joint repair with an enhanced bioinspired polyelectrolyte interface for sliding against cartilage. These hydrophilic surface coatings offer an enabling technology for the next generation of focal cartilage repair and hemiarthroplasty implant surfaces.

Entropy-Enhanced Mechanochemical Activation for Thermal Degrafting of Surface-Tethered Dry Polystyrene Brushes

Dry polymer brushes have attracted great attention because of their potential utility in regulating interface properties. However, it is still unknown whether dry polymer brushes will exhibit degrafting behavior as a result of thermal annealing. Herein, a study of the conformational entropy effect on thermal degrafting of dry polystyrene (PS) brushes is presented. For PS brushes with an initial grafting density (σ_pⁱⁿⁱ) of 0.61 nm^-2, degrafting behavior was observed at 393 K, and the equilibrium σ_p was approximately 0.14 nm^-2 at 413 K. However, for brushes with σ_pⁱⁿⁱ ≤ 0.14 nm^-2, thermal degrafting was not observed even if the temperature was increased to 453 K. Furthermore, we found that the degrafting rate was faster for PS brushes with higher σ_pⁱⁿⁱ and higher molecular weights when σ_pⁱⁿⁱ > 0.14 nm^-2. Our findings confirmed that degrafting is a mechanochemical activation process driven by tension imposed on bonds that anchor the chains to the surface, and the process is amplified by conformational entropy.

Synthetic strategies to enhance the long-term stability of polymer brush coatings

High-density, end-anchored macromolecules that form so-called polymer brushes are popular components of bio-inspired surface coatings. In a bio-memetic approach, they have been utilized to reduce friction, repel contamination and control...

Surface Modifications of Poly(Ether Ether Ketone) via Polymerization Methods-Current Status and Future Prospects

Surface modification of poly(ether ether ketone) (PEEK) aimed at applying it as a bone implant material aroused the unflagging interest of the research community. In view of the development of implantology and the growing demand for new biomaterials, increasing biocompatibility and improving osseointegration are becoming the primary goals of PEEK surface modifications. The main aim of this review is to summarize the use of polymerization methods and various monomers applied for surface modification of PEEK to increase its bioactivity, which is a critical factor for successful applications of biomedical materials. In addition, the future directions of PEEK surface modifications are suggested, pointing to low-ppm surface-initiated atom transfer radical polymerization (SI-ATRP) as a method with unexplored capacity for flat surface modifications.

Advanced Materials by Atom Transfer Radical Polymerization

Atom transfer radical polymerization (ATRP) has been successfully employed for the preparation of various advanced materials with controlled architecture. New catalysts with strongly enhanced activity permit more environmentally benign ATRP procedures using ppm levels of catalyst. Precise control over polymer composition, topology, and incorporation of site specific functionality enables synthesis of well-defined gradient, block, comb copolymers, polymers with (hyper)branched structures including stars, densely grafted molecular brushes or networks, as well as inorganic-organic hybrid materials and bioconjugates. Examples of specific applications of functional materials include thermoplastic elastomers, nanostructured carbons, surfactants, dispersants, functionalized surfaces, and biorelated materials.

Surface-Initiated Controlled Radical Polymerization: State-of-the-Art, Opportunities, and Challenges in Surface and Interface Engineering with Polymer Brushes

The generation of polymer brushes by surface-initiated controlled radical polymerization (SI-CRP) techniques has become a powerful approach to tailor the chemical and physical properties of interfaces and has given rise to great advances in surface and interface engineering. Polymer brushes are defined as thin polymer films in which the individual polymer chains are tethered by one chain end to a solid interface. Significant advances have been made over the past years in the field of polymer brushes. This includes novel developments in SI-CRP, as well as the emergence of novel applications such as catalysis, electronics, nanomaterial synthesis and biosensing. Additionally, polymer brushes prepared via SI-CRP have been utilized to modify the surface of novel substrates such as natural fibers, polymer nanofibers, mesoporous materials, graphene, viruses and protein nanoparticles. The last years have also seen exciting advances in the chemical and physical characterization of polymer brushes, as well as an ever increasing set of computational and simulation tools that allow understanding and predictions of these surface-grafted polymer architectures. The aim of this contribution is to provide a comprehensive review that critically assesses recent advances in the field and highlights the opportunities and challenges for future work.

Interactions of hyaluronan grafted on protein surfaces studied using a quartz crystal microbalance and a surface force balance

Vocal folds are complex and multilayer-structured where the main layer is widely composed of hyaluronan (HA). The viscoelasticity of HA is key to voice production in the vocal fold as it affects the initiation and maintenance of phonation. In this study a simple layer-structured surface model was set up to mimic the structure of the vocal folds. The interactions between two opposing surfaces bearing HA were measured and characterised to analyse HA's response to the normal and shear compression at a stress level similar to that in the vocal fold. From the measurements of the quartz crystal microbalance, atomic force microscopy and the surface force balance, the osmotic pressure, normal interactions, elasticity change, volume fraction, refractive index and friction of both HA and the supporting protein layer were obtained. These findings may shed light on the physical mechanism of HA function in the vocal fold and the specific role of HA as an important component in the effective treatment of the vocal fold disease.

Expanding the Polymer Mechanochemistry Toolbox through Surface-Initiated Polymerization

Surface-initiated polymerizations represent a versatile toolbox to generate densely grafted assemblies of chain end-tethered polymers. At sufficiently short interchain distances, surface-grafted polymers are forced into an extended chain conformation, which forms the basis of several unique properties, including their ability to withstand efficiently biofouling or to act as low friction coatings. While the effect on materials properties is well-established, only relatively recently first reports have appeared describing that chain stretching in surface-grafted polymer films also impacts chemical stability/reactivity. This Viewpoint presents surface-initiated polymerization as an alternative polymer mechanochemical tool. The absence of an external force field to induce chain elongation and the possibility to modulate chain stretching by varying brush molecular weight and grafting density, in conjunction with electrostatic interactions and nanoinclusions that may be present inside the polymeric grafts, make surface-initiated polymerization an attractive tool to both study and understand the effects of polymer chain conformation on the stability/reactivity of surface-grafted polymers.

Ultrathin, biomimetic, superhydrophilic layers of cross-linked poly(phosphobetaine) on polyethylene by photografting

Ultrathin, biomimetic, superhydrophilic hydrogel layers, composed of cross-linked poly(2-methacryloyloxyethyl phosphorylcholine), are formed on low-density polyethylene films via ultraviolet-initiated surface graft polymerization. The layers are 19-58 nm thick as revealed by electron microscopy and have three-dimensional networks; the unique network structure, along with its zwitterionic nature, rather than surface roughness results in superhydrophilicity, that is, the water contact angle around 5°. This superhydrophilicity depends on a variety of factors, including the concentration of the monomer and cross-linker, the type of reaction solvents, the reaction and drying time, the intensity of UV light, and the way of measurement of water contact angles. Superhydrophilicity is obtained under a fixed ratio (e.g., 1/1) of the monomer to cross-linker, a reaction time over 120 s, a short drying time, (75%) ethanol as the reaction solvent, and low-intensity UV light, largely because these factors together generate optimal three-dimensional networks of cross-links.

Poly(vinylphosphonic acid) (PVPA) on titanium alloy acting as effective cartilage-like superlubricity coatings

Poly(vinylphosphonic acid) (PVPA) is a type of hydrophilic polymer that can be used in surface modifications. In our study, PVPA coatings were formed on the surfaces of titanium alloy (Ti6Al4V) using a simple and novel method to achieve efficient lubrication at friction interfaces. The composition and 3D skeletal structure of the PVPA coatings were confirmed by X-ray photoelectron spectroscopy (XPS), focused ion beam/scanning electron microscopy (FIB/SEM), and solid-state nuclear magnetic resonance (NMR). The PVPA-modified Ti6Al4V/polytetrafluoroethylene (PTFE) interface shows a superlow friction coefficient (approximately 0.006) for at least 8 h under a contact pressure of 44.2 MPa (initial pressure), which means it falls into the superlubricity regime. Moreover, wear on the surfaces of both the Ti6Al4V and PTFE after the tribological experiment is superlow. It is proposed that the 3D skeletal structure of the PVPA coating and fluid-like manner at friction interfaces owing to the fast exchange of water molecules are the main factors accounting for the superlow friction and wear. The PVPA-modified Ti6Al4V has the potential uses in artificial cervical discs.

Organophosphonic acids as viable linkers for the covalent attachment of polyelectrolyte brushes on silica and mica surfaces

We report the first successful preparation of polyelectrolyte brushes using an ATRP initiator that was covalently grafted to silica and mica substrates via an organophosphonic acid.

Interactions of hyaluronan layers with similarly charged surfaces: the effect of divalent cations

We used colloidal probe atomic force microscopy to measure the normal forces between the surface of a silica colloidal particle and a sparse layer of hyaluronan (hyaluronic acid, HA, MW ≈ 10(6) Da) covalently attached to a planar silica surface, both across pure water and following the addition of 1 mM MgCl2. It was found that in the absence of salt the HA layer repelled the colloidal silica surface during both approach and retraction. The addition of the MgCl2, however, changes the net force between the negatively charged HA layer and the opposing negatively charged silica surface from repulsion to adhesion. This interaction reversal is attributed to the bridging effect of the added Mg(2+) ions. Our results provide first direct force data to support earlier simulation and predictions that such divalent cations could bridge between negative charges on opposing surfaces, leading to an overall reversal of force from repulsion to attraction.

Self-assembly of catecholic macroinitiator on various substrates and surface-initiated polymerization

A catechol-containing macroinitiator has been designed for the surface-initiated atom transfer radical polymerization (SI-ATRP) from various substrates at ambient temperature. Temperature-sensitive poly(N-isopropyl acrylamide) (PNIPAM) brushes were successfully grafted from a range of substrates surfaces, including metals and polyimides, via SI-ATRP using the resulting macroinitiator, which were characterized by X-ray photoelectron spectroscopy (XPS), water contact angle measurements, and atomic force microscopy (AFM). Effects of the temperature response behavior of PNIPAM brushes on the water contact angles and the impedance of the modified surfaces were also exhibited. The self-assembled film of macroinitiator and the resulting polymer brushes were both stable to soaking of basic solvents, and the brushes did not show any exfoliation or delamination even after 2 h of ultrasonic test. The advantages of the macroinitiator in strong interactions with surfaces and high stability and convenience make it possible to modify the native materials with polymer brushes in a convenient and nondestructive way. Importantly, the macroinitiator is compatible with microcontact printing, and patterned polymer brushes on Ti plate were demonstrated by microcontact printing of BrDOPAMA and the following SI-ATRP.

Patterning of polymer brushes. A direct approach to complex, sub-surface structures

We report a unique method to directly fabricate complex polymer brush structures with nanometer scale features by means of electron beam lithography. Polymer brushes for direct patterning were grown from surface-anchored initiator sites using atom transfer radical polymerization. Selected monomers (poly(2-hydroxyethyl methacrylate) and poly(methyl methacrylate)) were used based on their ability to readily scission when exposed to radiation. Single step direct patterning of polymer brushes is attractive as this eliminates many process steps, reducing the possibility of contamination and possibly improving resolution. In addition, we report a method to form subsurface polymer brush channels with nanometer-scale features. With the chains tethered to a surface, a diblock copolymer brush with a negative tone upper layer (polystyrene) and a positive tone under layer (poly(methyl methacrylate)) or (poly(2-hydroxyethyl methacrylate) were patterned to create channels. In the work presented, the direct electron beam patterning behavior of the brushes was studied and fabrication of nanochannels was demonstrated. Imaging of the nanopatterned surfaces was carried out using atomic force microscopy and fluorescence microscopy.

Co-nonsolvency effects for surface-initiated poly(2-(methacryloyloxy)ethyl phosphorylcholine) brushes in alcohol/water mixtures

Surface-initiated atom transfer radical polymerization (SI-ATRP) has been used to grow brushes of poly(2-(methacryloyloxy)ethyl phosphorylcholine) (PMPC) from silicon wafers using a polyelectrolytic macroinitiator on planar silicon wafers. Film thicknesses of up to 450 nm were possible within 21 h, and the effect of adding activator and deactivator species on the brush growth rate was studied. The solvation of PMPC brushes in mixed alcohol/water solvents was investigated using in situ ellipsometry. Co-nonsolvency (a re-entrant swelling transition) behavior was observed in water/ethanol binary mixtures; that is, the PMPC brushes were highly swollen in either pure ethanol or water but became deswollen at specific ethanol-rich solvent compositions. A similar effect was obtained with water/2-propanol mixtures, except that in this case pure 2-propanol was not a particularly good solvent for the PMPC chains. However, co-nonsolvency was not observed for water/methanol binary mixtures, since the brushes remained well swollen at all solvent compositions. This is consistent with prior reports of co-nonsolvency effects in both PMPC gels and linear PMPC chains. However, this is the first report of this phenomenon for PMPC brushes and one of the first examples of co-nonsolvency observed for any polymer brush system. A direct comparison of brush and gel swelling reveals an approximate power-law relationship between the equilibrium volumes of these two systems at various solvent compositions, which is interpreted by treating the brush layer as a surface-attached gel. We believe this to be the first quantitative comparison of brush and gel swelling using the same polymer under the same conditions. The kinetics of the PMPC brush response to adjustment of the alcohol/water composition is relatively fast, with the brush volume change occurring on time scales of less than 1 min as judged by in situ ellipsometry.

Polymer brush covalently attached to OH-functionalized mica surface via surface-initiated ATRP: control of grafting density and polymer chain length

The controlled grafting density of poly(tert-butyl acrylate) was studied on OH-activated mica substrates via surface-initiated atom-transfer radical polymerization (ATRP). By properly adjusting parameters such as the immobilization reaction time and the concentration of an ATRP initiator, a wide range of initiator surface coverages and hence polymer densities on mica were possible. The covalently immobilized initiator successfully promoted the polymerization of tert-butyl acrylate on mica surfaces. The resulting polymer layer thickness was measured by AFM using a step-height method. Linear relationships of the polymer thickness with respect to the molecular weight of the free polymer and with respect to the monomer conversion were observed, suggesting that ATRP is well controlled and relatively densely end-grafted layers were obtained. The polymer grafting density controlled by adjusting the initiator surface coverage was confirmed by the polymer layer swelling capacity and film thickness measurements.

Lubrication at physiological pressures by polyzwitterionic brushes

The very low sliding friction at natural synovial joints, which have friction coefficients of mu < 0.002 at pressures up to 5 megapascals or more, has to date not been attained in any human-made joints or between model surfaces in aqueous environments. We found that surfaces in water bearing polyzwitterionic brushes that were polymerized directly from the surface can have mu values as low as 0.0004 at pressures as high as 7.5 megapascals. This extreme lubrication is attributed primarily to the strong hydration of the phosphorylcholine-like monomers that make up the robustly attached brushes, and may have relevance to a wide range of human-made aqueous lubrication situations.