A hard-template method for the preparation of IrO(2) , and its performance in a solid-polymer-electrolyte water electrolyzer

Activity-Stability Relationships in Oxygen Evolution Reaction

The oxygen evolution reaction (OER) is a critical process in various sustainable energy technologies. Despite substantial progress in catalyst development, the practical application of OER catalysts remains hindered by the ongoing challenge of balancing high catalytic activity with long-term stability. We explore the inverse trends often observed between activity and stability, drawing on key insights from both experimental and theoretical studies. Special focus is placed on the performance of different electrodes and their interaction with acidic and alkaline media across a range of electrochemical conditions. This Perspective integrates recent advancements to present a thorough framework for understanding the mechanisms underlying the activity-stability relationship, offering strategies for the rational design of next-generation OER catalysts that successfully meet the dual demands of activity and durability.

Effect of Calcination Temperature on the Activity of Unsupported IrO2 Electrocatalysts for the Oxygen Evolution Reaction in Polymer Electrolyte Membrane Water Electrolyzers

Polymer electrolyte membrane (PEM) water electrolyzers suffer mainly from slow kinetics regarding the oxygen evolution reaction (OER). Noble metal oxides, like IrO2 and RuO2, are generally more active for OER than metal electrodes, exhibiting low anodic overpotentials and high catalytic activity. However, issues like electrocatalyst stability under continuous operation and cost minimization through a reduction in the catalyst loading are of great importance to the research community. In this study, unsupported IrO2 of various particle sizes (different calcination temperatures) were evaluated for the OER and as anode electrodes for PEM water electrolyzers. The electrocatalysts were synthesized by the modified Adams method, and the effect of calcination temperature on the properties of IrO2 electrocatalysts is investigated. Physicochemical characterization was conducted using X-ray diffraction (XRD), Brunauer-Emmett-Teller (BET) surface area measurement, high-resolution transmission electron microscopy (TEM), and X-ray photoelectron spectroscopy (XPS) analyses. For the electrochemical performance of synthesized electrocatalysts in the OER, cyclic voltammetry (CV) and linear sweep voltammetry (LSV) were conducted in a typical three-cell electrode configuration, using glassy carbon as the working electrode, which the synthesized electrocatalysts were cast on in a 0.5 M H2SO4 solution. The materials, as anode PEM water electrolysis electrodes, were further evaluated in a typical electrolytic cell using a Nafion®115 membrane as the electrolyte and Pt/C as the cathode electrocatalyst. The IrO2 electrocatalyst calcined at 400 °C shows high crystallinity with a 1.24 nm particle size, a high specific surface area (185 m2 g-1), and a high activity of 177 mA cm-2 at 1.8 V for PEM water electrolysis.

Development of Porous Pt Electrocatalysts for Oxygen Reduction and Evolution Reactions

Porous Pt electrocatalysts have been developed as an example of carbon-free porous metal catalysts in anticipation of polymer electrolyte membrane (PEM) fuel cells and PEM water electrolyzers through the assembly of the metal precursor and surfactant. In this study, porous Pt was structurally evaluated and found to have a porous structure composed of connected Pt particles. The resulting specific electrochemical surface area (ECSA) of porous Pt was 12.4 m² g⁻¹, which was higher than that of commercially available Pt black. Accordingly, porous Pt showed higher oxygen reduction reaction (ORR) and oxygen evolution reaction (OER) activity than Pt black. When the activity was compared to that of a common carbon-supported electrocatalyst, Pt/ketjen black (KB), porous Pt showed a comparable ORR current density (2.5 mA cm⁻² at 0.9 V for Pt/KB and 2.1 mA cm⁻² at 0.9 V for porous Pt), and OER current density (6.8 mA cm⁻² at 1.8 V for Pt/KB and 7.0 mA cm⁻¹ at 1.8 V), even though the ECSA of porous Pt was only one-sixth that of Pt/KB. Moreover, it exhibited a higher durability against 1.8 V. In addition, when catalyst layers were spray-printed on the Nafion^® membrane, porous Pt displayed more uniform layers in comparison to Pt black, showing an advantage in its usage as a thin layer.

In situ templating synthesis of mesoporous Ni–Fe electrocatalyst for oxygen evolution reaction

Low-cost and efficient electrocatalysts with high dispersion of active sites and high conductivity are of high importance for oxygen evolution reaction (OER). Herein, we use amorphous mesoporous fumed silica (MFS) as a skeleton material to disperse Ni²⁺ and Fe³⁺ through a simple impregnation strategy. The MFS is in situ etched away during the OER process in 1 M KOH to prepare a stable mesoporous Ni–Fe electrocatalyst. The high specific surface area and abundant surface silanol groups in the mesoporous fumed silica afford rich anchor sites for fixing metal atoms via strong chemical metal–oxygen interactions. Raman and XPS investigations reveal that Ni²⁺ formed covalent bonds with surface Si–OH groups, and Fe³⁺ inserted into the framework of fumed silica forming Fe–O–Si bonds. The mesoporous Ni–Fe catalysts offer high charge transfer abilities in the OER process. When loaded on nickel foam, the optimal 2Ni1Fe-MFS catalyst exhibits an overpotential of 270 mV at 10 mA cm⁻² and a Tafel slope of 41 mV dec⁻¹. Notably, 2Ni1Fe-MFS shows a turnover frequency value of 0.155 s⁻¹ at an overpotential of 300 mV, which is 80 and 190 times higher than that of the state-of-the-art IrO₂ and RuO₂ catalysts. Furthermore, 2Ni1Fe-MFS exhibits 100% faradaic efficiency, large electrochemically active surface area, and good long-term durability, confirming its outstanding OER performance. Such high OER efficiency can be ascribed to the synergistic effect of high surface area, dense metal active sites and interfacial conductive path. This work provides a promising strategy to develop simple, cost-effective, and highly efficient porous Ni–Fe based catalysts for OER.

A stable mesoporous Ni–Fe–O electrocatalyst with high OER efficiency is constructed using mesoporous fumed silica as a template.

Iridium-Based Catalysts for Solid Polymer Electrolyte Electrocatalytic Water Splitting

Chemical energy conversion/storage through water splitting for hydrogen production has been recognized as the ideal solution to the transient nature of renewable energy sources. Solid polymer electrolyte (SPE) water electrolysis is one of the most practical ways to produce pure H₂ . Electrocatalysts are key materials in the SPE water electrolysis. At the anode side, electrode materials catalyzing the oxygen evolution reaction (OER) require specific properties. Among the reported materials, only iridium presents high activity and is more stable. In this Minireview, an application overview of single iridium metal and its oxide catalysts-binary, ternary, and multicomponent catalysts of iridium oxides and supported composite catalysts-for the OER in SPE water electrolysis is presented. Two main strategies to improve the activity of an electrocatalyst system, namely, increasing the number of active sites and the intrinsic activity of each active site, are reviewed with detailed examples. The challenges and perspectives in this field are also discussed.

Open pore architecture of an ordered mesoporous IrO2 thin film for highly efficient electrocatalytic water oxidation

We report the first accessible channel-like open pore architecture of ordered 2D hexagonal mesoporous IrO2 films and its utilization as an efficient anode for electrocatalytic water oxidation. A well-ordered mesostructure of circa 7 nm pores were obtained by a facile one-pot soft-templating strategy, employing a [Ir(OH)6](2-) precursor stabilized by a triblock copolymer "Pluronic F127" as a pore-directing template. A mesoporous IrO2 film calcined at 400 °C (∼70 nm thick) affords a high surface area of 512 m(2)  cm(-3) and 2 times higher O2 evolution during the electrocatalytic water oxidation relative to an untemplated IrO2 coating film.