Integrating Catalysis of Methane Decomposition and Electrocatalytic Hydrogen Evolution with Ni/CeO2 for Improved Hydrogen Production Efficiency

Thermocatalytic Decomposition of Methane: A Review on Carbon-Based Catalysts

The global initiatives on sustainable and green energy resources as well as large methane reserves have encouraged more research to convert methane to hydrogen. Catalytic decomposition of methane (CDM) is one optimistic route to generate clean hydrogen and value-added carbon without the emission of harmful greenhouse gases, typically known as blue hydrogen. This Review begins with an attempt to understand fundamentals of a CDM process in terms of thermodynamics and the prerequisite characteristics of the catalyst materials. In-depth understanding of rate-determining steps of the heterogeneous catalytic reaction taking place over the catalyst surfaces is crucial for the development of novel catalysts and process conditions for a successful CDM process. The design of state-of-the-art catalysts through both computational and experimental optimizations is the need of hour, as it largely governs the economy of the process. Recent mono- and bimetallic supported and unsupported materials used in CDM process have been highlighted and classified based on their performances under specific reaction conditions, with an understanding of their advantages and limitations. Metal oxides and zeolites have shown interesting performance as support materials for Fe- and Ni-based catalysts, especially in the presence of promoters, by developing strong metal-support interactions or by enhancing the carbon diffusion rates. Carbonaceous catalysts exhibit lower conversions without metal active species and largely result in the formation of amorphous carbon. However, the stability of carbon catalysts is better than that of metal oxides at higher temperatures, and the overall performance depends on the operating conditions, catalyst properties, and reactor configurations. Although efforts to summarize the state-of-art have been reported in literature, they lack systematic analysis on the development of stable and commercially appealing CDM technology. In this work, carbon catalysts are seen as promising futuristic pathways for sustained H2 production and high yields of value-added carbon nanomaterials. The influence of the carbon source, particle size, surface area, and active sites on the activity of carbon materials as catalysts and support templates has been demonstrated. Additionally, the catalyst deactivation process has been discussed, and different regeneration techniques have been evaluated. Recent studies on theoretical models towards better performance have been summarized, and future prospects for novel CDM catalyst development have been recommended.

AnAb-initiostudy of the Y decorated 2D holey graphyne for hydrogen storage application

Expanding pollution and rapid consumption of natural reservoirs (gas, oil, and coal) led humankind to explore alternative energy fuels like hydrogen fuel. Solid-state hydrogen storage is most desirable because of its usefulness in the onboard vehicle. In this work, we explored the yttrium decorated ultra porous, two-dimensional holey-graphyne for hydrogen storage. Using the first principles density functional theory simulations, we predict that yttrium doped holey graphyne can adsorb up to seven hydrogen molecules per yttrium atom resulting in a gravimetric hydrogen weight percentage of 9.34, higher than the target of 6.5 wt% set by the US Department of Energy. The average binding energy per H₂and desorption temperature come out to be -0.34 eV and ∼438 K, respectively. Yttrium atom is bonded strongly on HGY sheet due to charge transfer from Y 4d orbital to C 2p orbital whereas the adsorption of H₂molecule on Y is due to Kubas-type of interactions involving charge donation from H 1s orbital to Y 3d orbital and back donation with net charge gain by H 1s orbital. Furthermore, sufficient energy barriers for the metal atom diffusion have been found to prevent the clustering of transition metal (yttrium) on HGY sheet. The stability of the system at higher temperatures is analyzed usingAb-initiomolecular dynamics (AIMD) method, and the system is found to be stable at room and the highest desorption temperature. Stability of the system at higher temperatures, presence of adequate diffusion energy barrier to prevent metal-metal clustering, high gravimetric wt% of H₂uptake with suitable binding energy, and desorption temperature signifies that Y doped HGY is a promising material to fabricate high capacity hydrogen storage devices.

Towards the Efficient Catalytic Valorization of Chitin to N-Acylethanolamine over Ni/CeO2 Catalyst: Exploring the Shape-Selective Reactivity

Global warming and rising waste content collectively accelerate the development of renewable-derived ‘low-carbon’ chemical technologies. Among all abundant renewables, marine-/food-waste-derived chitin, the only nitrogen-containing sustainable biomass, contains the unique N-acetylglucosamine units, which could be synthetically manipulated to a plethora of organonitrogen chemicals. Herein, we report the efficient one-step catalytic valorization of chitin to N-acylethanolamine over cost-effective Ni/CeO2-based materials, which interestingly demonstrate shape-based reactivity based on CeO2 supports. In general, all three catalysts (Ni on cubic-, rod-, and polyhedral-shaped CeO2 supports) were active for this reaction, but they differed in their catalytic efficiency and time-monitored reaction profiles. Herein, Ni on cubic-shaped CeO2 delivered relatively better and stable catalytic performance, along with its rod-shaped counterpart, while the polyhedral CeO2-based material also delivered decent performance. Such interesting catalytic behavior has been corroborated by their physicochemical properties, as revealed by their characterization studies. Herein, to establish an appropriate structure-property-reactivity relationship, multimodal characterization techniques and control mechanistic experiments have been performed. This work demonstrates a concept to reduce the consumption of primary carbon resources and increase the utilization of secondary waste materials to facilitate a smooth transition from a linear economy (cf. cradle-to-grave model) to a circular economy (cf. cradle-to-cradle model).

Interface-engineered Co3S4/CoMo2S4nanosheets as efficient bifunctional electrocatalysts for alkaline overall water splitting

Exploring bifunctional electrocatalysts with high efficiency, inexpensive, and easy integration is still the daunt challenge for the production of hydrogen on a large scale by means of water electrolysis. In this work, a novel free-standing Co₃S₄/CoMo₂S₄heterostructure on nickel foam by a facial hydrothermal method is demonstrated to be an effective bifunctional electrocatalyst for overall water splitting (OWS). The synthesized Co₃S₄/CoMo₂S₄electrocatalyst achieves ultralow overpotentials of 143 mV@10 mA cm^-2for hydrogen evolution reaction (HER) and 221 mV@25 mA cm^-2for oxygen evolution reaction (OER), respectively, in 1 M KOH. Moreover, it presents a greatly improved durability and stability under operando electrochemical conditions. When used as catalysts for OWS, the Co₃S₄/CoMo₂S₄-3//Co₃S₄/CoMo₂S₄-3 electrodes just need 1.514 V to make it to the current density of 10 mA cm^-2. It is supposed that the introduction of heterogeneous interface between Co₃S₄and CoMo₂S₄could give rise to plentiful active sites and enhanced conductivity, and thus boost excellent catalytic performances. Moreover, the porous feature of free-standing nanosheets on nickel foam could benefits catalytic performances by accelerating charge transport and releasing bubbles rapidly. This work proposes a bifunctional catalyst system with the heterogeneous interface, which could be used in a sustainable green energy system.

Optimizing the SEM specimen preparation method for accurate microanalysis of carbon nanotube/nanocluster hybrids

Scanning electron microscopy (SEM) integrated with energy-dispersive X-ray spectrometry (EDS) are scientifically used to characterise the morphology, chemical composition and elemental distribution of powder samples. Upon an accessible analytical instrument, the specimen preparation method directly affects the quality and accuracy of the observation and analysis. In this paper, three preparation methods were utilised to characterise the carbon nanotubes (CNTs) based materials, and their strengths as well as the limitations are discussed. Thus, a characterisation strategy was established by comparing the obtained three measurement together with the derived sample information. To the end, we proposed to acquire the backscattered electron (BSE) images of nanoscale heavier nanoclusters grafted CNTs, typically for wide functional applications such as energy conversion and storage. Our proposed optimum method works particularly on the clarification of powder samples with small particle sizes and low atomic numbers, which underscores the involved contribution of SEM backscattered electron images.

Crystal plane effect of ceria on supported copper catalyst for liquid-phase hydrogenation of unsaturated aldehyde

Ceria has been widely used as catalyst support displaying a size- or shape-dependent catalytic performance due to the strong metal-support interaction (SMSI) effect with active metal. Almost all the studies on the SMSI effect of ceria-supported metal catalysts are involved generally in gas-phase reaction, but rarely in the liquid-phase reaction system. In this work, Cu/CeO₂-P (copper loaded on nano-polyhedral CeO₂ with (111) terminated surface) was investigated its catalytic performance on liquid-phase hydrogenation and studied the SMSI effect by comparing with the catalysts supported on nano-rod and nano-cube CeO₂. It was found that Cu was highly dispersed on the external surface of ceria in the Cu/CeO₂-P catalyst via a moderate SMSI effect. Furthermore, the degree of the interaction showed great influence on the chemical state of Cu species, and the ratio of (Cu⁺+Cu⁰)/Cu²⁺ in Cu/CeO₂-P was higher than Cu/CeO₂-R (Cu loaded on nano-rod CeO₂ with (110) plane) and Cu/CeO₂-C (Cu loaded on nano-cube CeO₂ with (100) facet). As a result, the Cu/CeO₂-P catalyst showed the best catalytic performance among three types of catalysts. Based on series of catalytic investigations, the catalytic performance in liquid-phase hydrogenation was intrinsically relevant to the crystal plane effect and reduced Cu proportion induced by an appropriate SMSI effect, which was completely different from gas-phase hydrogenation.

Construction of defective cobalt oxide for methane combustion by oxygen vacancy engineering

Defects are pivotal to endow metal oxide catalysts with an efficient catalytic oxidation ability.

Tuning the morphology of CeO2 nanostructures using a template-free solvothermal process and their oxygen reduction reaction activity

In fuel cells, the oxygen reduction reaction (ORR) at the cathode plays a crucial role in their performance. High cost, low abundance, catalyst poisoning, and poor durability of the pioneering ORR catalyst Pt make it less desirable for commercial fuel cells. Herein, we demonstrate a greener process to synthesize CeO2 nanostructures by varying reaction parameters in a single-step solvothermal route and provide a detailed mechanism for the formation of CeO2 nanostructures with different shapes. The shape and size of the CeO2 nanostructures such as hollow/solid spheres, triangular flakes, nanotubes, and flower-like structures result in a strong effect on their ORR activity. A normalized effect of effective surface area and oxygen vacancies in CeO2 nanostructures is found to govern the ORR activity order. Among the CeO2 nanostructures, hollow spheres exhibit the best ORR activity with a four-electron reduction pathway. Moreover, they show comparable ORR activity and outstanding stability as well as methanol fuel tolerance and are a substitute for Pt/C.

Molybdenum Nitride Electrocatalysts for Hydrogen Evolution More Efficient than Platinum/Carbon: Mo2N/CeO2@Nickel Foam

To produce hydrogen economically by electrolysis of water, one needs to develop a non-precious-metal catalyst that is as efficient as platinum metal. Here, we prepare such a catalyst by growing a layer of Mo₂N over a layer of CeO₂ deposited on nickel foam (NF) [hereafter, Mo₂N /CeO₂@NF] and show that the activity of this self-supported catalyst for hydrogen evolution in 1.0 M KOH is more efficient than that of the Pt/C electrode, achieving a current density of 10 mA/cm² at a fairly low overpotential of 26 mV. Furthermore, after a long-time electrochemical stability test for 24 h at a fixed current density, the overpotential needed to attain a current density of 10 mA/cm² is increased only by 6 mV, implying the huge potential of this method to prepare a super HER activity electrode for water splitting.

A Multi-Bioinspired Dual-Gradient Electrode for Microbubble Manipulation toward Controllable Water Splitting

Clean energy generated from total water splitting is expected to be an affordable, sustainable, and reliable resource but it remains a challenge to gain pure fuel with a controllable pathway. Here, a simple and economical strategy that enables in situ separation of H₂ /O₂ product by manipulating the generated gas phases with the aid of multi-bioinspired electrodes is proposed. This versatile electrode is based on a Janus asymmetric foam with dual gradients, i.e., the wettability gradient promotes the one-way gas penetration and the geometry gradient boosts the spontaneous on-surface transport in the horizontal direction, which cooperatively facilitates self-driven 3D bubble transport in an aqueous environment. Benefitting from the 3D bionic electrode, the limited distance between the cathode and the anode can be reduced to 1 mm, and the corresponding current density is enhanced 1.5 times as compared with the common condition. This Janus triangular electrode with dual directionality elucidates 3D smart bubble manipulation during overall water splitting and should offer a great opportunity to develop advanced electrochemical processes toward complicated environments such as confined space and zero gravity.

A hybrid-DFT investigation of the Ce oxidation state upon adsorption of F, Na, Ni, Pd and Pt on the (CeO2)6 cluster

The formation of small polarons in CeO_2−x compounds has been investigated mainly on solids, compact surfaces, and large nanoparticles.

One-step synthesis of IrOx-decorated ultrathin NiFe LDH nanosheets for efficient oxygen evolution reaction

IrO_x decoration promotes intrinsic OER activity of NiFe LDH by increasing active site and electric conductivity.

Pd supported N-doped CeO2 as an efficient hydrogen oxidation reaction catalyst in PEMFC

Loading metal on N-doped oxides is advantageous to improving catalytic activity.

W doping dominated NiO/NiS2 interfaced nanosheets for highly efficient overall water splitting

Constructing high-efficiency electrocatalysts is vital towards electrocatalytic water splitting, but it remains a challenge. Although Ni-based materials have drawn extensive attention as highly active catalysts, the relatively limited electroactive sites in Ni-based catalysts still remains a great issue. In order to further boost the electrocatalytic performances, heteroatom doping and interface engineering are usually adopted for modification. Here, a new strategy is developed to construct W doped NiO/NiS₂ interfaced nanosheets directly on carbon sheet, which is working as efficient and bifunctional electrocatalysts for overall water splitting. W doped NiO nanosheets are directly constructed on the carbon sheet by the hydrothermal and annealing processes. After that, W-NiO was subjected to Ar plasma assisted sulfuration treatment for forming W doped NiO/NiS₂ interfaced nanosheets. Based on systematic investigations, we find that W doping can effectively induce the modified electronic structure of Ni to boost the intrinsic activities in NiO/NiS₂. Further, forming NiO/NiS₂ nanointerfaces can also provide rich electroactive sites and boost the charge transfer rate. Consequently, W doped NiO/NiS₂ exhibits the much enhanced performances for overall water splitting. As a bifunctional electrode, W-NiO/NiS₂ demonstrates a remarkable activity with a 1.614 V cell voltage at 10 mA cm^-2 for overall water splitting.

Boron triggers the phase transformation of Mo x C (α-MoC1-x /β-Mo2C) for enhanced hydrogen production

As highly efficient non-precious metal-based catalysts for the hydrogen evolution reaction (HER), molybdenum carbides have attracted much attention over the phase and structure modification for the improvement of HER performances. In this work, a novel strategy is proposed to modulate phases of molybdenum carbides by boron doping, so that the HER performances can be well controlled. After B-doping, the HER activity of the as-prepared B30 catalyst is significantly enhanced with a much smaller Tafel slope of 78 mV dec-1 than that of the blank one (134 mV dec-1), which originates from the increased amount of active sites, enhanced turnover frequency of each active site and reduced electron transfer resistance. Moreover, this work could broaden our view of phase regulation and provide more possible perspectives for the application in other fields.