2 D Hybrid of Ni-LDH Chips on Carbon Nanosheets as Cathode of Zinc-Air Battery for Electrocatalytic Conversion of O2 into H2 O2

Electrochemical Pilot H2O2 Production by Solid-State Electrolyte Reactor: Insights From a Hybrid Catalyst for 2-Electron Oxygen Reduction Reaction

The electrochemical oxygen reduction reaction (ORR) offers an alluring and sustainable alternative to the traditional anthraquinone process for hydrogen peroxide (H₂O₂) synthesis. However, challenges remain in developing scalable electrocatalysts and cost-effective reactors for high-purity H₂O₂ production. This study introduces a simple yet effective mechanical mixing method to fabricate a hybrid electrocatalyst from oxidized carbon nanotubes and layered double hydroxides (LDHs). This easily accessible and low-cost catalyst achieves near-perfect Faradaic efficiency (∼100%) with low overpotentials of 73 mV at 10 mA cm⁻2 and 588 mV at 400 mA cm⁻2 in a solid electrolyte cell. Through theoretical calculations and in-situ analyses, we uncover the pivotal role played by the LDH co-catalyst in fine-tuning the local pH at the catalyst/solid-electrolyte interface that drives both the activity and selectivity. We also design a low-cost solid-state reactor using cation-exchange resin (CER) as both a proton conductor and a microchannel for efficient mass transfer, achieving a production rate of 5.29 mmol cm⁻2 h⁻¹ and continuous output concentrations of 11.8 wt.% H₂O₂. Scaled to an industrial area of 2 × 100 cm2, the pilot reactor achieves an impressive H₂O₂ production rate of approximately 127.0 mmol h⁻¹ at 15 A, marking a significant advancement in sustainable H₂O₂ production.

Employing a Zn-air/Photo-Electrochemical Cell for In Situ Generation of H2O2 for Onsite Control of Pollutants

Industrial production of hydrogen peroxide (H2O2) is energy-intensive and generates unwanted byproducts. Herein, an alternative production strategies of H2O2 are demonstrated in a Zn-air and a photoelectrochemical cell. Employing an optimally produced reduced graphene oxide (rGO) electrocatalyst@air-cathode, an impressive power density of 320 Wmgeo -2 (geo = geometric area) is achieved along with a high H2O2 production rate of 3.17 mol mgeo -2h-1 (operating potential = 0.8 V). Systematic investigations reveal the critical role of specific functional groups (viz. C─O─C, chemisorbed O2, C≐C) to be responsible for enhancing the yield of H2O2. The in situ generated superoxide (O2˙) and hydroxyl radicals (˙OH) act as oxidants to efficiently degrade onsite, a model textile dye pollutant (viz. rhodamine B) inside the Zn-air cell. Using the identical rGO as the photoelectrode in an H-type cell, the H2O2 production is remarkably enhanced under visible light illumination. Simultaneously, the onsite pollutant degradation occurs five times faster than the Zn-air cell (at the same operating potential = 0.8 V). This work opens a new paradigm for electrosynthesis, wherein an underlying redox can be utilized to synthesize industrial chemicals for onsite control of environmental pollution sustainably.

Decoupling Conductivity, Heterogeneous Electron Transfer Rate, and Diffusion in Organic Molecular Electrocatalysis: Oxygen Reduction Reaction on Poly(3,4-ethylenedioxythiophene)

The electrified production of hydrogen peroxide (H2O2) by oxygen reduction reaction (ORR) is attractive to increase the sustainability of chemical industry. Here the same chains of intrinsically conductive polymer, poly(3,4-ethylenedioxythiophene) (PEDOT) are utilized, as ORR electrocatalyst, while varying polymeric primary dopants (PSS and Nafion) and the level of secondary doping with DMSO. These changes modulate various properties of the film, such as its microscale organization and electronic conductivity. The aim here is to clearly decouple the rate of the heterogeneous electron transfer (HET) of ORR from the diffusion affected by electronic conductivity and the electrochemically available surface area. It is found that the rate of HET and the double layer capacitance are significantly affected by primary dopant. On the contrary, secondary doping shows very little effect on the rate of HET. However, such secondary doping resulted in the increase of both electrochemically available surface area and the diffusion through the polymer film. This effect is attributed to a few orders increase of the electronic conductivity in the film improving availability of the polymer for electron transfer. The enhancement of diffusion upon the secondary doping of conducting polymer is utilized to improve direct conversion of air into H2O2 on gas diffusion electrode.

Efficient H2O2 Synthesis Through a Two-Electron Oxygen Reduction Reaction by Electrocatalysts

The two-electron oxygen reduction reaction (2e-ORR) for the sustainable synthesis of hydrogen peroxide (H2O2) has demonstrated considerable potential for local production of this environmentally friendly chemical oxidant on small, medium, and large scales. This method offers a promising alternative to the energy-intensive anthraquinone approach, placing a primary emphasis on the development of efficient electrocatalysts. Improving the efficiency of electrocatalysts and uncovering their catalytic mechanisms are essential steps in achieving high 2e-ORR activity, selectivity, and stability. This comprehensive review summarizes recent advancements in electrocatalysts for in-situ H2O2 production, providing a detailed overview of the field. In particular, the review delves into the design, fabrication, and investigation of catalytic active sites contributing to H2O2 selectivity. Additionally, it highlights a range of electrocatalysts including pure metals and alloys, transition metal compounds, single-atom catalysts, and carbon-based catalysts for the 2e-ORR pathway. Finally, the review addresses significant challenges and opportunities for efficient H2O2 electrosynthesis, as well as potential future research directions.

Electrosynthesis of Hydrogen Peroxide through Selective Oxygen Reduction: A Carbon Innovation from Active Site Engineering to Device Design

Electrochemical synthesis of hydrogen peroxide (H2 O2 ) through the selective oxygen reduction reaction (ORR) offers a promising alternative to the energy-intensive anthraquinone method, while its success relies largely on the development of efficient electrocatalyst. Currently, carbon-based materials (CMs) are the most widely studied electrocatalysts for electrosynthesis of H2 O2 via ORR due to their low cost, earth abundance, and tunable catalytic properties. To achieve a high 2e- ORR selectivity, great progress is made in promoting the performance of carbon-based electrocatalysts and unveiling their underlying catalytic mechanisms. Here, a comprehensive review in the field is presented by summarizing the recent advances in CMs for H2 O2 production, focusing on the design, fabrication, and mechanism investigations over the catalytic active moieties, where an enhancement effect of defect engineering or heteroatom doping on H2 O2 selectivity is discussed thoroughly. Particularly, the influence of functional groups on CMs for a 2e- -pathway is highlighted. Further, for commercial perspectives, the significance of reactor design for decentralized H2 O2 production is emphasized, bridging the gap between intrinsic catalytic properties and apparent productivity in electrochemical devices. Finally, major challenges and opportunities for the practical electrosynthesis of H2 O2 and future research directions are proposed.

Single-atom Iron Catalyst with Biomimetic Active Center to Accelerate Proton Spillover for Medical-level Electrosynthesis of H2 O2 Disinfectant

Electrosynthesis of H2 O2 has great potential for directly converting O2 into disinfectant, yet it is still a big challenge to develop effective electrocatalysts for medical-level H2 O2 production. Herein, we report the design and fabrication of electrocatalysts with biomimetic active centers, consisting of single atomic iron asymmetrically coordinated with both nitrogen and sulfur, dispersed on hierarchically porous carbon (FeSA -NS/C). The newly-developed FeSA -NS/C catalyst exhibited a high catalytic activity and selectivity for oxygen reduction to produce H2 O2 at a high current of 100 mA cm-2 with a record high H2 O2 selectivity of 90 %. An accumulated H2 O2 concentration of 5.8 wt.% is obtained for the electrocatalysis process, which is sufficient for medical disinfection. Combined theoretical calculations and experimental characterizations verified the rationally-designed catalytic active center with the atomic Fe site stabilized by three-coordinated nitrogen atoms and one-sulfur atom (Fe-N3 S-C). It was further found that the replacement of one N atom with S atom in the classical Fe-N4 -C active center could induce an asymmetric charge distribution over N atoms surrounding the Fe reactive center to accelerate proton spillover for a rapid formation of the OOH* intermediate, thus speeding up the whole reaction kinetics of oxygen reduction for H2 O2 electrosynthesis.

Insight into the In-Situ Encapsulation-Reassembly Strategy To Fabricate PW12@NiCo-LDH Acid-Base Bifunctional Catalysts

Acid-base bifunctional catalysts have attracted increasing attention due to the improved overall efficiency of synthetic reactions. Herein, we reported the successful fabrication of a PW₁₂@NiCo-LDH acid-base bifunctional catalyst by using the in-situ encapsulation-reassembly strategy. The evolution process of morphology and structure was monitored carefully by various time-dependent characterizations. X-ray absorption fine structure (XAFS) and density functional theory (DFT) calculations demonstrated that the terminal oxygen of PW₁₂ in PW₁₂@NiCo-LDH preferred to assemble with the oxygen vacancies on NiCo-LDH. When applied for deacetalization-Knoevenagel condensation, the PW₁₂@NiCo-LDH displayed >99% conversion of benzaldehyde dimethyl acetal (BDMA) and >99% yield of ethyl α-cyanocinnamate (ECC). Moreover, PW₁₂@NiCo-LDH can be recycled at least 10 cycles without obvious structural change, which can be attributed to the confinement of PW₁₂ into the NiCo-LDH nanocage. Such excellent catalytic activity of PW₁₂@NiCo-LDH was benefited from the short mass transfer pathway between acid sites and base sites, which was caused by the stable assembly between PW₁₂ and NiCo-LDH.

Strategies for Sustainable Production of Hydrogen Peroxide via Oxygen Reduction Reaction: From Catalyst Design to Device Setup

An environmentally benign, sustainable, and cost-effective supply of H2O2 as a rapidly expanding consumption raw material is highly desired for chemical industries, medical treatment, and household disinfection. The electrocatalytic production route via electrochemical oxygen reduction reaction (ORR) offers a sustainable avenue for the on-site production of H2O2 from O2 and H2O. The most crucial and innovative part of such technology lies in the availability of suitable electrocatalysts that promote two-electron (2e-) ORR. In recent years, tremendous progress has been achieved in designing efficient, robust, and cost-effective catalyst materials, including noble metals and their alloys, metal-free carbon-based materials, single-atom catalysts, and molecular catalysts. Meanwhile, innovative cell designs have significantly advanced electrochemical applications at the industrial level. This review summarizes fundamental basics and recent advances in H2O2 production via 2e--ORR, including catalyst design, mechanistic explorations, theoretical computations, experimental evaluations, and electrochemical cell designs. Perspectives on addressing remaining challenges are also presented with an emphasis on the large-scale synthesis of H2O2 via the electrochemical route.

Subnanoscale Platinum by Repeated UV Irradiation: From One and Few Atoms to Clusters for the Automotive PEMFC

The unaffordable costs of the automotive proton exchange membrane fuel cell (PEMFC), remaining a roadblock for commercial applications as an alternative to combustion engine vehicles, can be overcome partially by remarkably increasing the utilization of irreplaceable platinum (Pt). Herein, atomically precise Pt with scalable atoms ranging from 1 to 43 atoms, stabilized by a homemade carbon from white radish without any ligands, is prepared by a repeated UV irradiation method that is industrially scalable. Compared with the isolated Pt₁ in the form of Pt-N₄, octahedral Pt₆, and icosahedron Pt₁₃, the ordered Pt₄₃ cluster (∼0.75 nm) with higher metal coordination number displays much higher oxygen reduction reaction performance with a mass activity, which is about 1036% higher than that obtained by state-of-the-art Pt/C, an increase by a factor of ∼3.3 as compared with the DOE 2020 target (0.44 A mg_Pt^-1). The utilization rate of Pt atoms reaches up to 94.7%, much higher than that of Pt (2 nm, 56%), capable of further reducing the amount of platinum that is required for PEMFCs. Moreover, the cluster exhibits an outstanding stability due to the improved Pt vacancy formation energy raised by stronger atom interaction in the close-packed cluster. The cluster exhibits a unique finite size effect from self-tuned energy band and strain levels. A clear strain effect on the d-band center is first presented for pure Pt without distortion from ligands like a second metal. Therefore, the assembly of subnanometer Pt with atom alteration opens up new horizons in designing efficient platinum group metal (PGM) catalysts by reducing the size to subnanometer scale.

Value-Added Formate Production from Selective Methanol Oxidation as Anodic Reaction to Enhance Electrochemical Hydrogen Cogeneration

Electrolytic overall water splitting is a promising approach to produce H₂ , but its efficiency is severely limited by the sluggish kinetics of the oxygen evolution reaction (OER) and the low activity of current electrocatalysts. To solve these problems, in addition to the development of efficient precious-metal catalysts, an effective strategy is proposed to replace the OER by the selective methanol oxidation reaction. Ni-Co hydroxide [Ni_x Co_1-x (OH)₂ ] nanoarrays were obtained through a facile hydrothermal treatment as the bifunctional electrocatalysts for the co-electrolysis of methanol/water to produce H₂ and value-added formate simultaneously. The electrocatalyst could catalyze selective methanol oxidation (≈1.32 V) with a significantly lower energy consumption (≈0.2 V less) than OER. Importantly, methanol was transformed exclusively to value-added formate with a high Faradaic efficiency (selectivity) close to 100 %. Specifically, a cell voltage of only approximately 1.5 V was required to generate a current density of 10 mA cm^-2 . Furthermore, the Ni_0.33 Co_0.67 (OH)₂ /Ni foam nanoneedle arrays presented an outstanding stability for overall co-electrolysis.