A Single-Flow Battery with Multiphase Flow

Electrochemical and chemical cycle for high-efficiency decoupled water splitting in a near-neutral electrolyte

Green hydrogen produced by water splitting using renewable electricity is essential to achieve net-zero carbon emissions. Present water electrolysis technologies are uncompetitive with low-cost grey hydrogen produced from fossil fuels, limiting their scale-up potential. Disruptive processes that decouple the hydrogen and oxygen evolution reactions and produce them in separate cells or different stages emerge as a prospective route to reduce system cost by enabling operation without expensive membranes and sealing components. Some of these processes divide the hydrogen or oxygen evolution reactions into electrochemical and chemical sub-reactions, enabling them to achieve high efficiency. However, high efficiency has been demonstrated only in a batch process with thermal swings that present operational challenges. This work introduces a breakthrough process that produces hydrogen and oxygen in separate cells and supports continuous operation in a membraneless system. We demonstrate high faradaic and electrolytic efficiency and high rate operation in a near-neutral electrolyte of NaBr in water, whereby bromide is electro-oxidized to bromate concurrent with hydrogen evolution in one cell, and bromate is chemically reduced to bromide in a catalytic reaction that evolves oxygen in another cell. This process may lead the way to high-efficiency membraneless water electrolysis that overcomes the limitations of century-old membrane electrolysis.

Zinc-Bromine Batteries: Challenges, Prospective Solutions, and Future

Zinc-bromine batteries (ZBBs) have recently gained significant attention as inexpensive and safer alternatives to potentially flammable lithium-ion batteries. Zn metal is relatively stable in aqueous electrolytes, making ZBBs safer and easier to handle. However, Zn metal anodes are still affected by several issues, including dendrite growth, Zn dissolution, and the crossover of Br species from cathodes to corrode anodes, resulting in self-discharge and fast performance fading. Similarly, Br2 undergoes sluggish redox reactions on cathodes, which brings several issues such as poor reaction kinetics, the highly corrosive nature of Br species leading to corrosion of separators and poisoning of anodes, and the volatile nature of Br species causing increased internal pressures, etc. These issues are compounded in flowless ZBB configuration as no fresh electrolyte is available to provide extra/fresh reaction species. In this review, the factors controlling the performance of ZBBs in flow and flowless configurations are thoroughly reviewed, along with the status of ZBBs in the commercial sector. The review also summarizes various novel methodologies to mitigate these challenges and presents research areas for future studies. In summary, this review will offer a perspective on the historical evolution, recent advancements, and prospects of ZBBs.

Recovery Of Zinc from Scrap Steel Using Zinc-Bromine Battery Technology

Secondary production of steel is known to significantly decrease the CO₂ emissions of steelmaking, but only 40 % of steel is produced through recycling, which is made difficult by contamination of scrap resources with nonferrous metals and nonmetal debris. These contaminants include zinc, towards which blast furnace and electric arc systems have a low tolerance (<0.02 wt %). In this work, clean and efficient recovery of zinc from the surface of steel substrates was investigated using a custom-made low-cost membrane-free non-flow zinc-bromine battery (ZBB) that enabled rapid and straightforward integration and removal of steel substrates. The electrical performance of the cell was characterized by charge-discharge profiles, and zinc removal and recovery onto electrodes was characterized by using scanning electron microscopy (SEM) and energy-dispersive spectroscopy (EDS). Upon discharging, the cell efficiently removed >99.9 wt % zinc from steel surfaces. On recharging the cell, zinc was re-electroplated onto a carbon foam electrode in an easily recoverable form and with high purity. The process was repeated over 30 cycles to demonstrate robustness. The work shows the importance of the cutoff voltage upon discharging: if less than 0.5 V, the cell co-extracted iron into the electrolyte solution, affecting cell durability and zinc purity. A two-stage process for recovering zinc from scrap steel is proposed, illustrating how ZBB technology could enable efficient and clean recovery of zinc from complex scrap steel resources in the steel industry.

Resistance Breakdown of a Membraneless Hydrogen-Bromine Redox Flow Battery

A key bottleneck to society's transition to renewable energy is the lack of cost-effective energy storage systems. Hydrogen-bromine redox flow batteries are seen as a promising solution, due to the use of low-cost reactants and highly conductive electrolytes, but market penetration is prevented due to high capital costs, for example due to costly membranes to prevent bromine crossover. Membraneless hydrogen-bromine cells relying on colaminar flows have thus been investigated, showing high power density nearing 1 W/cm². However, no detailed breakdown of resistance losses has been performed to-date, a knowledge gap which impedes further progress. Here, we characterize such a battery, showing the main sources of loss are the porous cathode, due to both Faradaic and Ohmic losses, followed by Ohmic losses in the electrolyte channel, with all other sources relatively minor contributors. We further develop and fit analytical expressions for the impedance of porous electrodes in high power density electrochemical cells to impedance measurements from our battery, which enabled the detailed cell resistance breakdown and determination of important electrode parameters such as volumetric exchange current density and specific capacitance. The insights developed here will enable improved engineering designs to unlock exceptionally high-power density membraneless flow batteries.

Properties of Bromine Fused Salts Based on Quaternary Ammonium Molecules and Their Relevance for Use in a Hydrogen Bromine Redox Flow Battery

Bromine complexing agents (BCA) in aqueous electrolytes for hydrogen bromine flow batteries are used to reduce bromine‘s vapour pressure, while an insoluble and liquid fused salt is formed. The properties (concentrations, composition, conductivity and viscosity) of this fused salt are investigated in this study systematically ex situ by using 7 BCAs at different state of charge in HBr/Br₂/H₂O electrolytes with a theoretical capacity of 179.6 Ah L⁻¹. Bromine is stored in the fused salt at concentrations up to 13.6 M, reaching theoretical volumetrical capacities up to 730 Ah L⁻¹ in fused salts. The fused salt consists of a pure, bromine‐ and water‐free ionic liquid of organic [BCA]⁺ cations and polybromides, and its conductivity bases on a hopping mechanism among the polybromides. Alkyl side chain length of the BCAs and distribution of polybromides influence strongly the conductivity and viscosity of the fused salts. 1‐ethylpyridin‐1‐iumbromide results to be favoured BCA for application.

Rechargeable aqueous zinc-bromine batteries: an overview and future perspectives

Zinc-bromine batteries (ZBBs) receive wide attention in distributed energy storage because of the advantages of high theoretical energy density and low cost. However, their large-scale application is still confronted with some obstacles. Therefore, in-depth research and advancement on the structure, electrolyte, anode, cathode and membrane are of great significance and impendency. Herein, we review the past and present investigations on ZBBs, discuss the key problems and technical challenges, and propose perspectives for the future, with the focus on materials and chemistry. This perspective would provide valuable information on further development of ZBBs.