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Peng L, Wu S, Wei X, Peng W, Wang Y, Liu T, Li S, Meng X, Dong H. Large-Size and Ultrahigh Purity Tungsten with Enhanced Physical Properties via Chemical Vapor Deposition. ACS OMEGA 2024; 9:42549-42556. [PMID: 39431065 PMCID: PMC11483374 DOI: 10.1021/acsomega.4c06723] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 07/21/2024] [Revised: 08/20/2024] [Accepted: 09/26/2024] [Indexed: 10/22/2024]
Abstract
Conventional powder metallurgy techniques fail to meet the demands for ultrahigh purity tungsten (UHPW) and scalable component sizes required by the semiconductor industry. In this study, ultrahigh purity (99.999998 wt %) large-size tungsten parts, with an adjustable thickness and a diameter of 350 mm, were prepared via a chemical vapor deposition (CVD) method using ultrahigh purity (99.9999 wt %) tungsten hexafluoride (WF6) as the precursor. The microstructure and physical properties of the resulting CVD-UHPW were evaluated and compared with those of powder metallurgy tungsten (PM-W). The results indicate that CVD-UHPW displays a columnar grain microstructure with a lower dislocation density and internal strain, whereas PM-W shows an equiaxed grain microstructure. CVD-UHPW has a density of 19.17 g/cm3, closely matching the theoretical density of tungsten (19.35 g/cm3) and significantly higher than PM-W's density of 18.79 g/cm3. The specific heat capacities of CVD-UHPW, measured from 298 to 1473 K, range from 0.113 to 0.146 J/g·K, similar to PM-W's range of 0.120 to 0.151 J/g·K. CVD-UHPW shows improved electrical and thermal conductivities compared to PM-W, with values ranging from 1.68 × 106 to 1.78 × 107 S/m and 105.7 to 196.4 W/(m·K) from 298 to 1473 K. This study highlights the potential of the CVD method for the large-scale production of ultrahigh purity tungsten parts, emphasizing its significant applicability across various industries.
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Affiliation(s)
- Lipei Peng
- School
of Materials Science and Engineering, Shanghai
University, Shanghai 200444, China
- PERIC
Special Gas Co., Ltd, No.6, Shiji Street, Handan City, Hebei Province 056000, China
| | - Shiwei Wu
- Department
of Mechanical Engineering, National University
of Singapore, Singapore 117575, Singapore
| | - Xicheng Wei
- School
of Materials Science and Engineering, Shanghai
University, Shanghai 200444, China
| | - Wei Peng
- School
of Materials Science and Engineering, Shanghai
University, Shanghai 200444, China
| | - Yafeng Wang
- PERIC
Special Gas Co., Ltd, No.6, Shiji Street, Handan City, Hebei Province 056000, China
| | - Tengshi Liu
- School
of Materials Science and Engineering, Shanghai
University, Shanghai 200444, China
| | - Shaobo Li
- PERIC
Special Gas Co., Ltd, No.6, Shiji Street, Handan City, Hebei Province 056000, China
| | - Xiangjun Meng
- PERIC
Special Gas Co., Ltd, No.6, Shiji Street, Handan City, Hebei Province 056000, China
| | - Han Dong
- School
of Materials Science and Engineering, Shanghai
University, Shanghai 200444, China
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Zhou S, Yang Z, Feng X, Zuo J, Wang N, Thummavichai K, Zhu Y. The frontier of tungsten oxide nanostructures in electronic applications. iScience 2024; 27:109535. [PMID: 38617562 PMCID: PMC11015465 DOI: 10.1016/j.isci.2024.109535] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 04/16/2024] Open
Abstract
Electrochromic (EC) glazing has garnered significant attention recently as a crucial solution for enhancing energy efficiency in future construction and automotive sectors. EC glazing could significantly reduce the energy usage of buildings compared to traditional blinds and glazing. Despite their commercial availability, several challenges remain, including issues with switching time, leakage of electrolytes, production costs, etc. Consequently, these areas demand more attention and further studies. Among inorganic-based EC materials, tungsten oxide nanostructures are essential due to its outstanding advantages such as low voltage demand, high coloration coefficient, large optical modulation range, and stability. This review will summarize the principal design and mechanism of EC device fabrication. It will highlight the current gaps in understanding the mechanism of EC theory, discuss the progress in material development for EC glazing, including various solutions for improving EC materials, and finally, introduce the latest advancements in photo-EC devices that integrate photovoltaic and EC technologies.
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Affiliation(s)
- Siqi Zhou
- State Key Laboratory of Featured Metal Materials and Life-cycle Safety for Composite Structures, MOE Key Laboratory of New Processing Technology for Nonferrous Metals and Materials, School of Resources, Environment and Materials, Guangxi University, Nanning 530004, China
| | - Zanhe Yang
- State Key Laboratory of Featured Metal Materials and Life-cycle Safety for Composite Structures, MOE Key Laboratory of New Processing Technology for Nonferrous Metals and Materials, School of Resources, Environment and Materials, Guangxi University, Nanning 530004, China
| | - Xiangyu Feng
- State Key Laboratory of Featured Metal Materials and Life-cycle Safety for Composite Structures, MOE Key Laboratory of New Processing Technology for Nonferrous Metals and Materials, School of Resources, Environment and Materials, Guangxi University, Nanning 530004, China
| | - Jiaxin Zuo
- State Key Laboratory of Featured Metal Materials and Life-cycle Safety for Composite Structures, MOE Key Laboratory of New Processing Technology for Nonferrous Metals and Materials, School of Resources, Environment and Materials, Guangxi University, Nanning 530004, China
| | - Nannan Wang
- State Key Laboratory of Featured Metal Materials and Life-cycle Safety for Composite Structures, MOE Key Laboratory of New Processing Technology for Nonferrous Metals and Materials, School of Resources, Environment and Materials, Guangxi University, Nanning 530004, China
| | - Kunyapat Thummavichai
- Department of Mathematics, Physics and Electrical Engineering, Faculty of Engineering and Environment, Northumbria University, Newcastle-upon-Tyne NE1 8ST, UK
| | - Yanqiu Zhu
- State Key Laboratory of Featured Metal Materials and Life-cycle Safety for Composite Structures, MOE Key Laboratory of New Processing Technology for Nonferrous Metals and Materials, School of Resources, Environment and Materials, Guangxi University, Nanning 530004, China
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Kuzina EA, Emelyanenko KA, Teplonogova MA, Emelyanenko AM, Boinovich LB. Durable Superhydrophobic Coatings on Tungsten Surface by Nanosecond Laser Ablation and Fluorooxysilane Modification. MATERIALS (BASEL, SWITZERLAND) 2022; 16:196. [PMID: 36614535 PMCID: PMC9821619 DOI: 10.3390/ma16010196] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 11/25/2022] [Revised: 12/19/2022] [Accepted: 12/21/2022] [Indexed: 06/17/2023]
Abstract
Tungsten is an attractive material for a variety of applications, from constructions in high-temperature vacuum furnaces to nontoxic shields for nuclear medicine, because of its distinctive properties, such as high thermal conductivity, high melting point, high hardness and high density. At the same time, the areas of the applicability of tungsten, to a large extent, are affected by the formation of surface oxides, which not only strongly reduce the mechanical properties, but are also prone to easily interacting with water. To alleviate this shortcoming, a series of superhydrophobic coatings for the tungsten surface was elaborated using the method of nanosecond laser treatment followed by chemical vapor deposition of hydrophobic fluorooxysilane molecules. It is shown that the durability of the fabricated coatings significantly depends on surface morphology and composition, which in turn can be effectively controlled by adjusting the parameters of the laser treatment. The coating prepared with optimized parameters had a contact angle of 172.1 ± 0.5° and roll-off angle of 1.5 ± 0.4°, and preserved their high superhydrophobic properties after being subjected to oscillated sand abrasion for 10 h, continuous contact with water droplets for more than 50 h, and to several cycles of the falling sand test.
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Affiliation(s)
- Ekaterina A. Kuzina
- A.N. Frumkin Institute of Physical Chemistry and Electrochemistry, Leninsky prospect 31 bldg. 4, 119071 Moscow, Russia
| | - Kirill A. Emelyanenko
- A.N. Frumkin Institute of Physical Chemistry and Electrochemistry, Leninsky prospect 31 bldg. 4, 119071 Moscow, Russia
| | - Maria A. Teplonogova
- N.S. Kurnakov Institute of General and Inorganic Chemistry, Leninsky prospect 31, 119071 Moscow, Russia
| | - Alexandre M. Emelyanenko
- A.N. Frumkin Institute of Physical Chemistry and Electrochemistry, Leninsky prospect 31 bldg. 4, 119071 Moscow, Russia
| | - Ludmila B. Boinovich
- A.N. Frumkin Institute of Physical Chemistry and Electrochemistry, Leninsky prospect 31 bldg. 4, 119071 Moscow, Russia
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Višić B, Pirker L, Opačić M, Milosavljević A, Lazarević N, Majaron B, Remškar M. Influence of crystal structure and oxygen vacancies on optical properties of nanostructured multi-stoichiometric tungsten suboxides. NANOTECHNOLOGY 2022; 33:275705. [PMID: 35358963 DOI: 10.1088/1361-6528/ac6316] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 03/08/2022] [Accepted: 03/31/2022] [Indexed: 06/14/2023]
Abstract
Four distinct tungsten suboxide (WO3-x) nanomaterials were synthesized via chemical vapour transport reaction and the role of their crystal structures on the optical properties was studied. These materials grow either as thin, quasi-2D crystals with the WnO3n-1formula (in shape of platelets or nanotiles), or as nanowires (W5O14, W18O49). For the quasi-2D materials, the appearance of defect states gives rise to two indirect absorption edges. One is assigned to the regular bandgap occurring between the valence and the conduction band, while the second is a defect-induced band. While the bandgap values of platelets and nanotiles are in the upper range of the reported values for the suboxides, the nanowires' bandgaps are lower due to the higher number of free charge carriers. Both types of nanowires sustain localized surface plasmon resonances, as evidenced from the extinction measurements, whereas the quasi-2D materials exhibit excitonic transitions. All four materials have photoluminescence emission peaks in the UV region. The interplay of the crystal structure, oxygen vacancies and shape can result in changes in optical behaviour, and the understanding of these effects could enable intentional tuning of selected properties.
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Affiliation(s)
- Bojana Višić
- Department of Condensed Matter Physics, Jozef Stefan Institute, Jamova Cesta 39, 1000 Ljubljana, Slovenia
- Institute of Physics Belgrade, University of Belgrade, Pregrevica 118, 11080 Belgrade, Serbia
| | - Luka Pirker
- Department of Condensed Matter Physics, Jozef Stefan Institute, Jamova Cesta 39, 1000 Ljubljana, Slovenia
| | - Marko Opačić
- Institute of Physics Belgrade, University of Belgrade, Pregrevica 118, 11080 Belgrade, Serbia
| | - Ana Milosavljević
- Institute of Physics Belgrade, University of Belgrade, Pregrevica 118, 11080 Belgrade, Serbia
| | - Nenad Lazarević
- Institute of Physics Belgrade, University of Belgrade, Pregrevica 118, 11080 Belgrade, Serbia
| | - Boris Majaron
- Department of Complex Matter, Jozef Stefan Institute, Jamova 39, 1000 Ljubljana, Slovenia
- Faculty of Physics and Mathematics, University of Ljubljana, Jadranska 19, Slovenia
| | - Maja Remškar
- Department of Condensed Matter Physics, Jozef Stefan Institute, Jamova Cesta 39, 1000 Ljubljana, Slovenia
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