The influence of support conditions in the loading fixture on failure mechanisms in the push-out test: a finite element study

Considerations on the animal model and the biomechanical test arrangements for assessing the osseous integration of orthopedic and dental implants

In implant research, a central objective is to optimize the osseous integration of implants according to their function and scope of application. In the preclinical stage, the animal model is commonly used to study implants for in vivo host tissue response and biomechanical tests are a frequently applied method for characterization of contact phenomena. However, the individual parameters and options for both the animal model and the biomechanical test arrangements vary widely, which can negatively affect the reliability and comparability of the results. In the present method description, we focus on implants for trabecular bone replacement and outline differentiated considerations for optimizing the animal model and the biomechanical test arrangement best suited for the area of application described. In addition, our aim was to present an optimized and strict study protocol for biomechanical push-out tests and step-by-step instructions in order to achieve precise and comparable results.•

The rabbit model and the distal femur as an implantation site are ideal for biomechanical assessment of implant osseointegration.

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Push-out tests are recommended, in which conformity of the axis is mandatory.

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Sequential examination periods are beneficial, e.g. after 4 weeks for osseohealing and after 12 weeks for osseoremodeling.

Osseointegration of 3D porous and solid Ti-6Al-4V implants - Narrow gap push-out testing and experimental setup considerations

Porosity in titanium alloy materials improves the bony integration and mechanical properties of implants. In certain areas of application such as vertebral spacers or trabecular bone replacement (e.g. wedge augmentation in prosthetics), surface structures are desirable that promote bone integration and have biomechanical properties that are resistant to intraosseous load transfers and at the same time resemble the stiffness of bone to possible reduce the risk of stress shielding. In the present study, we investigated the biomechanical push-out behavior of an open-porous Ti-6Al-4V material that was produced in a space-holder and sintering method creating a 3-D through-pores trabecular design that corresponds with the inhomogeneity and size relationships of trabecular bone. The short-term and mid-term effects of the material properties on osseointegration in a biomechanical push-out study were compared to those of to a conventional solid Ti-6Al-4V material. In order to raise the measurement accuracy we implemented a strict study protocol. Pairs of cylindrical implants with a porosity of 49% and an average pore diameter of 400 μm and equal sized solid, corundum blasted devices as reference were bilaterally implanted press fit in the lateral femoral condyles of 14 rabbits. After sacrifice at 4 and 12 weeks, a push-out test was performed while the test set-up was designed to ensure conformity of implant axes and direction of applied force. Maximum holding force, Young's modulus, and mode of failure were recorded. Results of maximum push-out force (F-max) revealed a significant material effect (p < 0.05) in favor of porous implants after 4 weeks of osseohealing (6.39 vs. 3.36 N/mm²) as well as after 12 weeks of osseoremodeling (7.58 vs. 4.99 N/mm²). Evaluation of the failure mode resulted in three different types of displacement characteristics, which revealed a different mechanism of osseous anchoring between the two types of implants and substantiate the F-max and Young's modulus results. Conclusively, the porous implant offers surface properties that significantly improve its osseous stability compared to solid material under experimental conditions. In addition, we have optimized our study protocol for biomechanical push-out tests to produce precise and comparable results.

Lower limb direct skeletal attachment. A Yucatan micropig pilot study

Regardless of the type of prosthetic lower limb, successful ambulation requires proper prosthetic attachment. To help alleviate many of the problems associated with prosthetic attachment, direct skeletal attachment (DSA) has been proposed as an alternative to conventional sockets. The purpose of the current study was to evaluate the feasibility of lower limb DSA in a micropig model and to develop a systematic approach to the development and analysis of DSA systems. The DSA device consisted of two stages. The load-carrying stage embedded in the bone canal was designed using bone remodeling theory in conjunction with finite element analysis to approximate implant-induced remodeling and stabilization out to 36 months postimplantation. The skin-interfacing stage was designed to maintain an immutable infection barrier where the prosthesis exited the body. Following successful design, fabrication, and benchtop evaluation, the device was surgically implanted in a Yucatan micropig. The animal trial was successful out to 10 weeks and revealed potential flaws in the surgical protocol related to thermal necrosis. However, no signs of infection were present at the time of implant retrieval. While results of this pilot study support the feasibility of a DSA approach to prosthetic limb attachment, additional animal trials are necessary to prove long-term viability.

Assessment of modified gold surfaced titanium implants on skeletal fixation

Noncemented implants are the primary choice for younger patients undergoing total hip replacements. However, the major concern in this group of patients regarding revision is the concern from wear particles, periimplant inflammation, and subsequently aseptic implant loosening. Macrophages have been shown to liberate gold ions through the process termed dissolucytosis. Furthermore, gold ions are known to act in an anti-inflammatory manner by inhibiting cellular NF-κB-DNA binding. The present study investigated whether partial coating of titanium implants could augment early osseointegration and increase mechanical fixation. Cylindrical porous coated Ti-6Al-4V implants partially coated with metallic gold were inserted in the proximal region of the humerus in ten canines and control implants without gold were inserted in contralateral humerus. Observation time was 4 weeks. Biomechanical push out tests and stereological histomorphometrical analyses showed no statistically significant differences in the two groups. The unchanged parameters are considered an improvement of the coating properties, as a previous complete gold-coated implant showed inferior mechanical fixation and reduced osseointegration compared to control titanium implants in a similar model. Since sufficient early mechanical fixation is achieved with this new coating, it is reasonable to investigate the implant further in long-term studies.

The effect on bone growth enhancement of implant coatings with hydroxyapatite and collagen deposited electrochemically and by plasma spray

Skeletal bone consists of hydroxyapatite (HA) [Ca(10)(PO(4))(6)(OH)(2)] and collagen type I, both of which are osseoconductive. The goal of osseointegration of orthopedic and dental implants is the rapid achievement of a mechanically stable long-lasting fixation between bone and an implant surface. In this study, we evaluated the mechanical fixation and tissue distribution surrounding implants coated with three surfaces: plasma-sprayed HA coating, thinner coating of electrochemical-assisted deposition of HA, and an identical thin coating with a top layer of mineralized collagen. Uncoated plasma-sprayed titanium (Ti-6Al-4V) served as negative control. The electrochemical-assisted deposition was performed near physiological conditions. We used a canine experimental joint replacement model with four cylindrical implants (one of each treatment group) inserted in the humeri cancellous metaphyseal bone in a 1 mm gap. Observation time was 4 weeks. The mechanical fixation was quantified by push-out test to failure, and the peri-implant tissue formation by histomorphometric evaluation. HA coatings deposited by plasma spray technique or electrochemically, increased the mechanical fixation and bone ongrowth, but there was no statistical difference between the individual HA applications. Addition of collagen to the mineralized phase of the coating to create a more bone natural surface did not improve the osseoconductive effect of HA.

Static shear strength between polished stem and seven commercial acrylic bone cements

The stem-cement interface is one of the most significant sites in cemented total hip replacement and has long been implicated in failure of the whole joint system. However, shear strength at this interface has rarely been compared across a range of commercially available bone cements. The present study seeks to address this issue by carrying out a comparative study. The results indicated that the static shear strength was more dependent on cement type than cement viscosity and volume. However, both cement type and viscosity were contributory factors on porosity and micropore size in the cement surface. There was no significant difference between Simplex P and Simplex P with Tobramycin. Although the bone cements were all hand mixed in this study, the static shear strength was significantly larger than the values recorded by other researchers, and the porosity and micropore size showed much lower values. Bone cement transfer films were detected on the stem surface, typically about 4-10 mum thick. They were considered to be an important factor contributing to high friction at the stem-cement interface after initial debonding.

Axial cyclic behavior of the bone–screw interface

Screw fixation strength is investigated by using a pullout test. Despite many screw pullout studies, the effects of loading rate on the pullout behavior of pedicle screws are not known. The objective of this study was to assess the effects of loading rate on the pullout stiffness and strength of pedicle screws. Sixty pedicle screws were inserted in foam blocks and pulled out at four different rates: 0.1, 1, 5 and 50 mm/min. Twenty of these 60 screws were cycled non-destructively at four different rates sequentially, i.e., 0.1, 1, 5 and 50 mm/min prior to pullout. Ten additional pedicle screws were inserted in five calf lumbar vertebrae, cycled as in foam group, and pulled out at a rate of either 0.1 or 50 mm/min. The results showed that the stiffness was higher at all rates compared to 0.1 mm/min in foam model but in bone model only 1 and 5 mm/min groups were higher compared to 0.1 mm/min. The pullout strength in 50 mm/min group was higher than that in 0.1 mm/min group in both foam and bone model. The results suggested that loading rate influenced the mechanics of the bone-screw interface. Therefore, a fair comparison between the pullout studies can be achieved under same loading rate conditions. Moreover, the cycling of the pedicle screws in axial direction within a pre-yield region showed an unusual hysteresis curve. Further studies are needed for a better understanding of the mechanics of the screw-bone interface.

Fixation of revision implants is improved by a surgical technique to crack the sclerotic bone rim

Revision joint replacement has poorer outcomes compared with primary joint replacement, and these poor outcomes have been associated with poorer fixation. We investigated a surgical technique done during the revision operation to improve access from the marrow space to the implant interface by locally cracking the sclerotic bone rim that forms during aseptic loosening. Sixteen implants were inserted bilaterally by distal femur articulation of the knee joint of eight dogs, using our controlled experimental model that replicates the revision setting (sclerotic bone rim, dense fibrous tissue, macrophages, elevated cytokines) by pistoning a loaded 6.0-mm implant 500 microm into the distal femur with particulate PE. At 8 weeks, one of two revision procedures was done. Both revision procedures included complete removal of the membrane, scraping, lavaging, and inserting a revision plasma-spray Ti implant. The crack revision procedure also used a splined tool to circumferentially locally perforate the sclerotic bone rim before insertion of an identical revision implant. Superior fixation was achieved with the cracking procedure in this experimental model. Revision implants inserted with the rim cracking procedure had a significantly higher pushout strength (fivefold median increase) and energy to failure (sixfold median increase), compared with the control revision procedure. Additional evaluation is needed of local perforation of sclerotic bone rim as a simple bone-sparing means to improve revision implant fixation and thereby increase revision implant longevity.

No effect of a type I collagen gel coating in uncemented implant fixation

Uncemented joint replacement with a variety of substrate materials, structures, and coatings are commonplace in arthroplasty. Even with specialized surgical preparation of bone, intimate contact between the implant and host bone may not always be achieved. This study evaluated the in vivo effect of fibrillar atelopeptide and PEG crosslinked collagens coatings placed directly into porous sintered bead structures on bone ingrowth using a skeletally mature bicortical, bilateral ovine tibia model. Bone ingrowth into the implants increased with time, although differences were not significant. At 4 weeks woven bone was present within the pores that remodeled with time. Significantly lower levels of ingrowth were observed in the intramedullary region of the implants when compared with the cortical region. Implant metal type did not affect ingrowth in both regions analyzed. Both fibrillar and crosslinked forms of dermal type I collagen did not significantly alter bone ingrowth.

Static coefficient of friction between Ti-6Al-4V and PMMA for cemented hip and knee implants

The static coefficient of friction between Ti-6Al-4V and PMMA was determined experimentally. A microtopographic surface analysis of the Ti-6Al-4V and PMMA specimens used in the experiments was performed to characterize the surfaces. The coefficient of friction between Ti-6Al-4V and PMMA in both dry and wet conditions, using both Ringer's solution and bovine serum, was determined by the standard inclined plane test, following the ASTM 4516-91 method, and by a prototype computerized sliding friction tester. The effects of surface roughness and of contact pressure on the coefficient of friction also have been investigated. Tests were performed at 26 degrees C and at body temperature of 37 degrees C. Considering all the tests, the overall range of the mean coefficients of friction varied between 0.17 and 0.32 in dry or wet conditions. For the same surface roughness in contact, in general the coefficient of friction using Ringer's solution was slightly lower than it was in dry conditions whereas bovine serum had a very high surface tension, which significantly increased the static coefficient of friction.

A mixed mode fracture toughness test of bone-biomaterial interfaces

Tissue-biomaterial interfacial bonding plays a significant role in the success of biomaterials used for load-bearing orthopedic and dental prostheses. The objective of this study was to develop a physically sound and practically effective technique for assessment of the strength of bone-biomaterial interfaces under mixed mode loading. A single-edge notched sandwich specimen was developed for this purpose, wherein a bilayer specimen comprising the interface between tissue and biomaterial was sandwiched between two holders and loaded under mixed modes. First, a closed form solution was derived for the sandwich specimen under the assumption of linear elasticity, based on a general solution for sandwich structures reported in the literature. Then, a correction factor was determined for the solution using finite element models to compensate for errors induced by finite interlayer thickness. Moreover, using the same FEA models, it was found that crack closure may occur when the shear component is dominant at the crack. However, its effects were estimated to be limited and negligible. Furthermore, as an example, the strength of a bone/dental cement interface under different loading modes was tested using this sandwich technique. It is expected that the mixed mode technique can provide an effective means for investigators to study the mechanical integrity of bone-biomaterial interfaces under complex loading conditions.

Interfacial properties of self-reinforced composite poly(methyl methacrylate)

Total joint prostheses are often fixed in the bone using bone cement. The cement mantle, however, is prone to fatigue fracture that can lead to failure of the mantle, evolution of bone cement particles, and eventual loosening and failure of the prosthesis. A new material, self-reinforced composite poly(methyl methacrylate) (SRC-PMMA) was developed previously by the authors. This material has a similar chemical composition to bone cement, with the matrix and reinforcing fibers both fabricated from PMMA. One potential use for this material is as a precoat for hip prostheses or other stemmed prostheses. This study sought to examine the strength of the bonds that SRC-PMMA forms with simulated prostheses and bone cement. SRC-PMMA was woven about Co-Cr rods and push out tests were performed. Samples were tested in air as processed or after immersion in saline for 30 days at 37 degrees C. Three different weaves were investigated and compared to bone cement. Bone cement and SRC-PMMA formed interfacial bonds with Co-Cr rods that failed at an average load (stress) of 980 N (2.0 MPa). After saline immersion, the bone cement's interfacial bond strength was 642 N (1.23 MPa) and the tight weave SRC-PMMA was statistically stronger at 973 N (1.86 MPa). The shear strength within bone cement alone as measured by push out tests was an order of magnitude higher at 9210 N (15.2 MPa) in air and 9900 N (15.7 MPa) after saline immersion. The bond between SRC-PMMA and bone cement was 10,900 N (17.9 MPa) in air and 9610 N (15.8 MPa) after immersion in saline. Woven SRC-PMMA performed as well or better than bone cement in these push out tests.

Interfacial fracture toughness of tissue-biomaterial systems

Tissue-biomaterial interfacial bonding strength plays a significant role in the success of the biomaterials used for load-bearing orthopedic prostheses. To assess the interfacial bonding strength, this study examined a fracture mechanics approach using a bilayer compact sandwich (BCS) specimen, in which a bilayer coupon comprising the interface between tissue and biomaterial was sandwiched between two holders. First, the theoretical basis for measuring interfacial fracture toughness using the BCS specimen was developed. Next, the effect of finite interlayer thickness on the measurements was addressed and a correction factor was determined using finite element analysis techniques. Accordingly, the theoretical solution was modified to account for the effect of the interlayer thickness. Finally, using a bone to bone-cement interface the BCS technique was empirically verified in terms of overall size, material combination, and interlayer thickness. It is expected that the BCS technique will provide an effective means for researchers to study and analyze tissue-biomaterial interfaces.

Fracture toughness of CoCr alloy-PMMA cement interface

An unsymmetric cantilever geometry was used experimentally to determine the critical energy release rate values for cobalt chromium alloy-polymethylmethacrylate cement (CoCr alloy-PMMA) interfaces with satin finished, grit blasted, and plasma sprayed surface treatments applied to the CoCr alloy. Critical energy release rates of 0.013, 0.181, and 0.583 N/mm were found for the satin finish, grit blasted, and plasma sprayed CoCr alloy-PMMA interfaces, respectively. A finite element model of the experimental test specimen was used to determine the crack tip phase angles (-8.73 degrees to -27.1 degrees) that indicated that the tensile load applied to the specimens resulted in a tensile (mode I) and in-plane shear (mode II) loading at the crack tip. The experimental data suggest that a satin finish CoCr alloy-PMMA interface has minimal resistance to crack propagation when compared to grit blasted or plasma sprayed surface treatments.

The effect of a silane coupling agent on the bond strength of bone cement and cobalt-chrome alloy

Debonding of the cement-implant interface has been hypothesized to be the leading initial indicator of failed total hip prostheses. Many attempts have been made to increase the bond strength of this interface by precoating the implant, increasing the implant's surface roughness, and creating macro-grooves or channels on the implant. However, each of these approaches introduces new complications. This study introduces a unique silane coupling agent used to chemically bond the bone cement to the implant. Cylindrical cobalt-chrome samples were treated with the silane coupling agent, bonded to polymethylmethacrylate, and pushed out to failure. The mean shear strengths were compared to the failure strengths of untreated samples. Half of the specimens were tested immediately following cement curing, and the other half were tested after immersion in saline solution for 60 days. The mean shear strength of the silane-coated samples ranged from 18.2 to 24.1 MPa, and the mean shear strength of the uncoated samples ranged from 7.6 to 15.0 MPa. The increase in strength following silane coating noted in this study may increase the longevity of the implant by decreasing debonding at the interface and, therefore, subsequent failure due to loosening.

Mixed-mode fracture toughness of the cobalt-chromium alloy/polymethylmethacrylate cement interface

Mechanical debonding of the stem/cement interface has been implicated in the failure process of cemented femoral hip components. The nature of this failure process remains poorly understood due, in part, to limited understanding of how interfacial debonding occurs in response to a wide range of loading conditions. The purpose of this investigation was to determine the fracture toughness of the cobalt-chromium alloy/polymethylmethacrylate interface under mixed-mode loading conditions. The hypothesis was that the critical energy release rate was dependent on the phase angle of the crack tip and that the fracture response would be significantly different for a smooth compared with rough interface surface. A novel in-plane shear test fixture was developed with use of a combination of finite element and experimental fracture-mechanics tests. A wide range (-65-60 degrees) of phase angles was determined with the in-plane shear test and a clamped cantilever-beam test. Sixty experimental tests were performed for cobalt-chromium alloy bars with a plasma-sprayed coating or a precoat of polymethylmethacrylate over a satin-finished surface. For the specimens with the plasma-sprayed coating, critical energy release rates (500-700 J/m2) were not a function of the phase angle of the crack tip. In contrast, critical energy release rates (15-80 J/m2) were found to be strongly affected by the phase angle for the specimens precoated with polymethylmethacrylate. The critical energy release rate for specimens with the plasma-sprayed surface was significantly (p < 0.01) greater than for those precoated with polymethylmethacrylate. The critical energy release rate increased markedly with the phase angle of the crack tip for the specimens precoated with polymethylmethacrylate. The results suggest that the failure response of a stem with a plasma-sprayed surface may be insensitive to the loading angle of the crack tip, whereas a stem precoated with polymethylmethacrylate may be more likely to debond under tensile opening loading.

The effect of a thin coating of polymethylmethacrylate on the torsional fatigue strength of the cement-metal interface

Recent studies have established that a mechanism of initiation of failure of fixation of cemented femoral components is debonding of the cement-metal interface. Other studies have shown that the torsional forces induced by stair climbing and rising from a chair are very high. Thus, the interface between the femoral prosthesis and the bone cement in total hip arthroplasty (THA) is required to transmit high torsional loads from the metal to the cement in a cyclic shear mode many times per year. These torsional loads likely contribute to the debonding. This study evaluated the efficacy of a thin layer of polymethylmethacrylate (PMMA) precoating in increasing the torsional fatigue strength of the cement-metal interface. Fatigue studies were performed on 15 specimens. Each specimen was tested with and without PMMA precoating. The PMMA precoat significantly and substantially increased the torsional fatigue strength of the cement-metal interface. Thus, PMMA precoating is likely to be a clinical advantage in maintaining the long-term integrity of the cement-prosthesis interface.

Cemented femoral component surface finish mechanics

A cemented femoral component's surface finish may influence implant function through variations in cement adhesion and abrasion properties. Morphologic characterization of historic and current femoral hip prosthesis surface finishes show greater than x 20 range in implant roughness. Early implants typically had relatively smooth surfaces, whereas many of the more recent implants have rougher surface finishes. Smoother implant surfaces have lower cement-metal interface fixation strength, whereas rougher surfaces have greater fixation strength. With interface motion, the smoother surfaces are less abrasive of bone cement, whereas rougher implant surfaces are more abrasive. Because of enhanced bone cement attachment, rougher implant surfaces may have a lower probability of interface motion, while at the same time, a higher debris generation consequence if motion occurs. In contrast, smoother implant surfaces may have a higher probability of interface motion with a lower debris generating consequence of that motion. The prolonged use of cemented total hip replacement may be approached by either extending the duration of implant function after cement-metal interface loosening with smooth surfaced implants or, in contrast, by extending the duration of cement-metal interface adhesion with rougher surfaced implants.

An in-vivo method for biomechanical characterization of bone-anchored implants

Experimental equipment for in-vivo registrations of pull-out load vs displacement, applied torque vs angle of rotation, and lateral load vs lateral displacement has been developed. The set-up is designed for testing three implants inserted in a row and osseointegrated in, for instance, the proximal tibia of the beagle dog. The details of the set-up are described and considerations of the stress distributions are reported.

Mechanical and morphologic investigation of the tensile strength of a bone-hydroxyapatite interface

For load-bearing calcium-phosphate biomaterials, it is important to understand the relative contributions of direct physical-chemical bonding vs. mechanical interlocking to interfacial strength. In the limit of a perfectly smooth hydroxyapatite (HA) surface, a tensile test of the bone-HA interface affords an opportunity to isolate the bonding contribution related to HA surface chemistry alone. This study measured the bone-HA interfacial tensile strength for highly polished (approximately 0.05 micron alumina) dense HA disks (5.25 mm in diameter, 1.3 in mm thickness) in rabbit tibiae. Each of five rabbits received four HA disks, two per proximal tibia. Pull-off loads ranged from 3.14 +/- 2.38N at 55 days after implantation to 18.35 +/- 11.9N at 88 days; nominal interfacial tensile strengths were 0.15 +/- 0.11 MPa and 0.85 +/- 0.55 MPa, respectively. SEM of failed interfaces revealed failures between HA and bone, within the HA itself and within adjacent bone. Tissue remnants on HA were identified as mineralized bone with either a lamellar or trabecular structure. Oriented collagen fibers in the bone intricately interdigitated with the HA surface, which frequently showed breakdown at material grain boundaries and a rougher surface than originally implanted. Mechanical interlocking could not be eliminated as a mode of tissue attachment and contribution to bone-HA bonding, even after implanting an extremely smooth HA surface.

Finite element models in tissue mechanics and orthopaedic implant design

This article attempts to review the literature on finite element modelling in three areas of biomechanics: (i) analysis of the skeleton, (ii) analysis and design of orthopaedic devices and (iii) analysis of tissue growth, remodelling and degeneration. It is shown that the method applied to bone and soft tissue has allowed researchers to predict the deformations of musculoskeletal structures and to explore biophysical stimuli within tissues at the cellular level. Next, the contribution of finite element modelling to the scientific understanding of joint replacement is reviewed. Finally, it is shown that, by incorporating finite element models into iterative computer procedures, adaptive biological processes can be simulated opening an exciting field of research by allowing scientists to test proposed 'rules' or 'algorithms' for tissue growth, adaptation and degeneration. These algorithms have been used to explore the mechanical basis of processes such as bone remodelling, fracture healing and osteoporosis. RELEVANCE: With faster computers and more reliable software, computer simulation is becoming an important tool of orthopaedic research. Future research programmes will use computer simulation to reduce the reliance on animal experimentation, and to complement clinical trials.

Nondestructive measurements of implant-bone interface shear modulus and effects of implant geometry in pull-out tests

Push-out and pull-out tests are used for destructive evaluation of implant-bone interface strength. Because nondestructive mechanical tests would allow maintenance of an intact interface for subsequent morphological study, we developed such a test to determine the shear modulus of the interface by measuring the shear deformation of a thin layer adjacent to the implant. A polyurethane foam model was used to test the experimental setup on a group of nine cylindrical implants with three different lengths (15-48 mm) and three different diameters (5-9.7 mm). The shear modulus of the interface, as calculated from the pull-out test, was validated against the shear modulus of the foam derived from tensile tests. The two values of shear modulus were well correlated (R2 = 0.8, p < 0.001), thus encouraging further application of the setup for tests of implant-bone interface mechanics. In addition, we also examined the effects of implant length and diameter. The length of the implants had a significant influence on the interface shear modulus (p < 0.05), indicating that comparisons of the variable should only be made of implants with the same length. The length and diameter of the implants were not critical parameters for the ultimate fixation strength.

The reinforcement of cancellous bone screws with calcium phosphate cement

The ability of calcium phosphate cement (CPC) to reinforce cancellous screws placed in previously stripped holes was studied in vitro. The distal end of canine femurs were harvested. A total of 15 screws were placed in six femurs. The pullout strength (failure force), failure displacement, stiffness, and energy absorbed were determined for the screws in the intact cancellous bone. Next, these stripped screw holes were packed with CPC. The pullout test was repeated, and the results were compared using a paired, Student's t test. We found that the CPC was able to reinforce the previously stripped holes and significantly increase the pullout strength (1,159 +/- 278 N versus 678 +/- 297 N) and the stiffness (1,990 +/- 569 N/mm versus 1,519 +/- 609 N/mm) of the constructs, as well as the energy absorbed by the constructs until failure (467 +/- 180 N.mm versus 278 +/- 140 N.mm). There was no difference in the failure displacement (0.94 +/- 0.23 versus 0.85 +/- 0.51 mm). This study documents the ability of CPC to acutely reinforce cancellous bone screws in a region with no or poor-quality cancellous bone.

Fundamental load transfer patterns for press-fit, surface-treated intramedullary fixation stems

To extend our understanding of the concentric cylinder idealization of a cementless hip stem, we used finite element analysis to study the effects of various types and amounts of surface treatments on the mechanical environment of the bone-stem interface for different load cases in the early post-operative situation. All analyses used no-tension interface conditions with various values of the frictional coefficient. We found that the shear stresses along the medial bone-stem interface were most sensitive to the type and amount of surface treatment, while the contact regions were relatively insensitive to the surface treatment. Consequently, the surface treatment had a negligible effect on the transfer of bending loads. By contrast, the axial load (when combined with a bending load) was transferred by shear stresses at the lateral stem tip for fully coated stems, but by shear stresses at the medial coating junction for partially coated stems. These findings therefore indicate that transfer of bending loads from the stem to the diaphysis cannot be controlled in the early post-operative situation by surface treatments, while transfer of axial loads can be controlled with the appropriate choice and distribution of a coating. In addition, the correspondence between the predicted shear stress distributions at the porous coating junction of partially coated devices and observed bone hypertrophy patterns that are apparently biased towards the medial aspect of the junction suggest that bone remodeling at the interface around porous coated hip implants may be initially stimulated by the development of small shear stresses.

Hydroxyapatite ceramic coating for bone implant fixation. Mechanical and histological studies in dogs

The success of bone ingrowth into porous coated implants depends on several factors which can be separated into five main groups: implant related factors, such as design of implant, surface structure and pore characteristics. status of host bone bed, such as underlying disease (rheumatoid arthritis, osteoporosis), available bone stock, use of drugs and surgical technique. mechanical stabilization and loading conditions applied on the implant. adjuvant therapies such as bone grafting and HA coating which might enhance the amount of bone ingrowth. remodeling of periprosthetic bone. Once bone ingrowth has occurred, maintenance of bony anchorage depends on bone remodeling at the interface. The present series of studies were performed in order to investigate the effect of some of these factors on bone ingrowth in relation to hydroxyapatite (HA) and titanium alloy (Ti) coating when subjected to pathological and mechanical conditions mimicking the clinical situation. HA- and Ti-coated implants were inserted into the femoral condyles of mature dogs. The observation period ranged from 4 to 16 weeks, and the results were evaluated by mechanical push-out testing, histomorphometric analysis, polarized light microscopy, UV fluorescence microscopy, collagen analysis and transmission electron microscopy (microanalysis). There were no complications related to the operative procedures and all dogs were terminated according to the original time schedule. Host bone related factors were studied in the initial experiments. First, the effect of a gap between bone and implant was studied and compared with press-fit insertion. The HA-coating yielded superior effect on bone ingrowth compared to Ti in situations where the implant was surrounded by a gap and also where the implants were inserted in press-fit. Gaps of 1 mm and 2 mm around the implant were bridged by bone around HA implants whereas significantly less amounts of bone filled the gap around Ti implants. The gap-healing capacity of bone was increased even at a relatively great distance (400 microns) from the HA surface. This finding indicates that the osteoconductive effect of HA is not limited to the bone forming capacity on the surface of the implant. A positive gradient of newly formed bone was found towards the HA-coating, this gradient not being found towards the Ti-coating. In order to investigate the significance of arthritic bone changes (osteopenia) on fixation of porous coated implants we adopted the Carragheenin-induced gonarthritis model resulting in substantial bone loss as determined by CT-scanning.(ABSTRACT TRUNCATED AT 400 WORDS)

Strength of cement-metal interfaces in fatigue: comparison of smooth, porous and precoated specimens

Radiographic follow-up studies of cemented total hip arthroplasty have shown that failure of the cement-metal interface of the femoral component is as high as 25% at 10 years. Recent analyses of clinically successful cemented femoral components obtained in toto with the surrounding cement and femurs after many years of in-vivo service have suggested that the mechanism of the initiation of failure of fixation of cemented femoral components is debonding at the cement-metal interface. Since this critical interface is subjected primarily to cyclic loading, the evaluation of different surface preparations should be studied in fatigue, not static testing. In the current study, several contemporary methods for increasing the strength of the cement-metal interface were evaluated by testing the interfacial fatigue pushout strength under varying conditions of cyclic loading. The effect of a smooth 'implant finish' surface, a surface coated with polymethylmethacrylate (PMMA precoated surface), a combination of a textured surface with PMMA precoat, and a porous titanium mesh coated surface were examined. Precoating the metal with a thin film of PMMA significantly increased the number of compressive fatigue loading cycles required for failure of the cement-metal interface under cyclic loading compared to a smooth, uncoated surface. Adding indentations to the surface and then precoating with PMMA further significantly increased the fatigue life of the cement-metal interface. The strongest interface in fatigue was the titanium fibermesh-cement interface.

A finite element study of the initiation of failure of fixation in cemented femoral total hip components

In order to study initial mechanisms of failure in cemented femoral total hip components, an anatomically accurate three-dimensional linear finite element model was constructed and verified against experimental strain measurements in the cement mantle. Good agreement was found between predicted and measured strains. The likelihood of failure initiation due to cement-prosthesis debonding and crack initiation at voids was studied for loading conditions simulating both one-legged stance and stair climbing. The "out of plane" forces involved in stair climbing appear to be the greatest threat to the fixation of total hip replacements. In stair climbing, cement-prosthesis debonding and pore crack initiation were probable in the proximal anteromedial region of the cement mantle, and near the distal tip of the implant. The proximal stresses in stair climbing were higher than the distal stresses in either stair climbing or one-legged stance.

Interstitial bone stress distributions accompanying ingrowth of a screen-like prosthesis anchorage layer

Recent development of screen-like bonded weaves of titanium wire for orthopaedic implant anchorage affords a unique opportunity for analytic studies of porous ingrowth micromechanics. The regular geometry of individual wires and the periodicity of the mesh weave are exploited in a series of two-dimensional finite element models, mapping interstitial bone stress fields as a function of ingrowth depth and wire size, shape, and spacing. When the depth of bone ingrowth was less than one wire diameter, peak bone stresses always occurred at the leading (i.e. deepest) edge of bone ingrowth, immediately adjacent to the wire. As ingrowth depth approached a full wire diameter, peak local bone stresses were 2-9 times the nominal applied host bone stress, with greater stresses occurring for lower screen weave densities. Within multiple screen layers, the top layer consistently experienced the peak stress and transmitted most of the applied load, regardless of the number of underlying screen layers surrounded by bone. Neither wire size variations nor partial wire flattening substantially affected general trends in stress predictions.