Formation, Structure, and Mechanical Performance of Silk Nanofibrils Produced by Heat-Induced Self-Assembly

Hierarchical design of silkworm silk for functional composites

Silk-reinforced composites (SRCs) manifest the unique properties of silkworm silk fibers, offering enhanced mechanical strength, biocompatibility, and biodegradability. These composites present an eco-friendly alternative to conventional synthetic materials, with applications expanding beyond biomedical engineering, flexible electronics, and environmental filtration. This review explores the diverse forms of silkworm silk fibers including fabrics, long fibers, and nanofibrils, for functional composites. It highlights advancements in composite design and processing techniques that allow precise engineering of mechanical and functional performance. Despite substantial progress, challenges remain in making optimally functionalized SRCs with multi-faceted performance and understanding the mechanics for reverse-design of SRCs. Future research should focus on the unique sustainable, biodegradable and biocompatible advantages and embrace advanced processing technology, as well as artificial intelligence-assisted material design to exploit the full potential of SRCs. This review on SRCs will offer a foundation for future advancements in multifunctional and high-performance silk-based composites.

Manipulating the Assembly and Architecture of Fibrillar Silk

Silk is a unique and exceptionally strong biological material. However, no synthetic method has yet come close to replicating the properties of natural silk. This shortfall is attributed to an insufficient understanding of both silk nanofibril structure and the mechanism of formation. Here in situ atomic force microscopy (AFM) and photo-induced force microscopy (PiFM) is utilized to investigate the formation process and define the basic structural paradigm of individual silk nanofibrils. By visualizing the multistage process of silk nanofibril formation, the importance of conformational transformations along the assembly pathway is revealed. Unfolded silk structures initially accumulate into amorphous clusters, which then evolve into crystal nuclei via conformational transformation into β-crystallites. Nanofibril elongation then occurs through the attachment of silk molecules at a single end of the nanofibril tip; this is facilitated through the formation of a new amorphous cluster that then repeats the aforementioned conformational transformation. However, enzymatic digestion of the amorphous regions leads to direct, rapid elongation of β-crystalline fibers. These findings imply that the energy landscape is characterized by shallow minima associated with intermediate states, which can be eliminated by introducing β-crystallites, and motivate research into the directed modification of the silk assembly pathway to select for features beneficial to specific applications.

Order-Disorder Balance in Silk-Elastin-like Polypeptides Determines Their Self-Assembly into Hydrogel Networks

The biofabrication of recombinant structural proteins with a range of mechanical or structural features usually relies on the generation of protein libraries displaying variations in terms of amino acid composition, block structure, molecular weight, or physical/chemical cross-linking sites. This approach, while highly successful in generating a wealth of knowledge regarding the links between design features and material properties, has some inherent limitations related to its low throughput. This slows down the pace of the development of de novo recombinant structural proteins. Here, we propose an approach to tune the viscoelastic properties of temperature-responsive hydrogels made of silk-elastin-like polypeptides (SELPs) without modifying their sequence. To do so, we subject purified SELPs to two different postprocessing methods─water annealing or EtOH annealing─that alter the topology of highly disordered SELP networks via the formation of ordered intermolecular β-sheet physical cross-links. Combining different analytical techniques, we connect the order/disorder balance in SELPs with their gelling behavior. Furthermore, we show that introducing a functional block (in this case, a biomineralizing peptide) in the sequence of SELPs can disrupt its self-assembly and that such disruption can only be overcome by EtOH annealing. Our results suggest that postprocessing of as-purified SELPs might be a simple approach to tune the self-assembly of SELPs into biomaterials with bespoke viscoelastic properties beyond the traditional approach of developing SELP libraries via genetic engineering.

Silk Fibroin Seed Coatings: Towards Sustainable Seed Protection and Enhanced Growth

Seed coating technology is vital in agriculture, enhancing seed protection and growth. However, conventional coatings often include chemical fungicides that pose environmental risks, highlighting the need for sustainable alternatives. This study explores silk fibroin (SF), a natural biopolymer with excellent film-forming properties, as a potential seed coating agent, addressing its antimicrobial limitations by combining it with the commercial agent CRUISER® and the antimicrobial peptide Nisin. Experimental methods included solution stability analysis, Fourier-transform infrared spectroscopy (FTIR), scanning electron microscope (SEM), and growth assessments of wheat seeds. Findings reveal that silk fibroin-CRUISER® (SC) composites form stable β-sheet structures, enhancing the coating's mechanical strength. SF-based coatings improved seedling emergence rates (up to 1.65-fold), plant height (up to 1.05-fold), and root growth (up to 1.2-fold), especially under cold stress. The addition of Nisin further significantly boosted the antibacterial properties, providing sustained pathogen inhibition (p < 0.01). Identifying the optimal concentration of SF was essential for achieving a balance between protection and breathability, a key factor for industrial application. This research provides valuable insights into the development of eco-friendly seed coatings, presenting a viable and sustainable alternative to traditional chemical-based options in agricultural practices.

Evaluation and Application of Silk Fibroin Based Biomaterials to Promote Cartilage Regeneration in Osteoarthritis Therapy

Osteoarthritis (OA) is a common joint disease characterized by cartilage damage and degeneration. Traditional treatments such as NSAIDs and joint replacement surgery only relieve pain and do not achieve complete cartilage regeneration. Silk fibroin (SF) biomaterials are novel materials that have been widely studied and applied to cartilage regeneration. By mimicking the fibrous structure and biological activity of collagen, SF biomaterials can promote the proliferation and differentiation of chondrocytes and contribute to the formation of new cartilage tissue. In addition, SF biomaterials have good biocompatibility and biodegradability and can be gradually absorbed and metabolized by the human body. Studies in recent years have shown that SF biomaterials have great potential in treating OA and show good clinical efficacy. Therefore, SF biomaterials are expected to be an effective treatment option for promoting cartilage regeneration and repair in patients with OA. This article provides an overview of the biological characteristics of SF, its role in bone and cartilage injuries, and its prospects in clinical applications to provide new perspectives and references for the field of bone and cartilage repair.

Superelastic and multifunctional fibroin aerogels from multiscale silk micro-nanofibrils exfoliated via deep eutectic solvent

Superelastic silk fibroin (SF)-based aerogels can be used as multifunctional substrates, exhibiting a promising prospect in air filtration, thermal insulation, and biomedical materials. However, fabrication of the superelastic pure SF aerogels without adding synthetic polymers remains challenging. Here, the SF micro-nano fibrils (SMNFs) that preserved mesostructures are extracted from SF fibers as building blocks of aerogels by a controllable deep eutectic solvent liquid exfoliation technique. SMNFs can assemble into multiscale fibril networks during the freeze-inducing process, resulting in all-natural SMNF aerogels (SMNFAs) with hierarchical cellular architectures after lyophilization. Benefiting from these structural features, the SMNFAs demonstrate desirable properties including ultra-low density (as low as 4.71 mg/cm³) and superelasticity (over 85 % stress retention after 100 compression cycles at 60 % strain). Furthermore, the potential applications of superelastic SMNFAs in air purification and thermal insulation are investigated to exhibit their functionality, mechanical elasticity, and structural stability. This work provides a reliable approach for the fabrication of highly elastic SF aerogels and endows application prospects in air purification and thermal insulation opportunities.

Formulation of Silk Fibroin Nanobrush-Stabilized Biocompatible Pickering Emulsions

Silk fibroin is widely believed to be sustainable, biocompatible, and biodegradable, providing promising features such as carriers to deliver drugs and functional ingredients in food, personal care, and biomedical areas, which are consistent with emulsion characteristics; especially, green, all-natural biopolymer-based stabilizers are in great demand to stabilize Pickering emulsions and match the multifunctional needs for developing ideal materials. Herein, an unprecedented three-dimensional (3D) nanostructure, namely a brush-like silk nanobrush (SNB), is applied as the stabilizer to formulate and stabilize Pickering emulsions. The size and interfacial tension are compared among the SNB, a regenerated silk nanofiber, and a nanowhisker. Additionally, optimization processes are conducted to determine the ideal ultrasonication intensity and SNB concentration required to prepare Pickering emulsions by analyzing the morphology, creaming index, mean oil droplet size, and rheological behavior. The results indicate that an SNB with the characteristic structure and suitable size shows superior potential to form sophisticated and interconnected networks in oil-water interfaces, and is proved to be able to resist creaming at a wide range of concentrations and subsequently stabilize Pickering emulsions from liquid-like emulsions to gel-like emulsions. Additionally, SNB is proved to be biocompatible according to cell experiments, providing a promising alternative in designing all-natural, green, and biocompatible emulsions with the aim of efficiently delivering nutrients or drugs associated with health benefits.

Interface and Charge Induced Molecular Self-assembly Strategy for the Synthesis of Reduced Graphene Oxide Coated with Mesoporous Platinum Sheets

The design of porous noble metal catalysts holds great promise in various electrocatalytic applications. However, it is still a challenge to improve the durability performance through constructing stable framework. Here, we develop an interface and charge induced strategy to synthesize large-sized continuous reduced graphene oxide@mesoporous platinum (denoted as rGO@mPt) sheets under kinetic control by molecular self-assembly design. Graphene oxide (GO) is a promising large-sized growth interface for platinum. Cationic surfactant dioctadecyldimethylammonium chloride bridges the negatively charged GO and platinum precursors, while creating interconnected mesopores. The successful synthesis of rGO@mPt sheets relies on proper kinetic control, which is achieved by controlling pH, temperature and the complexation of bromide ions. rGO@mPt sheets present strong crystallinity with a pure face-centered cubic Pt phase. Worm-like mesostructures with an average pore size of 2.2 nm exist throughout the sheets. rGO@mPt sheets possess both stable framework and abundant active sites, which markedly improve the durability on methanol oxidation reaction (MOR) while maintaining relatively good catalytic activity. Long-term stability test shows a slight loss of 1.2% activity after 250 cycles. Amperometric i-t curves reveal the mass current three times higher compared to commercial Pt/C at 3000 s. This article is protected by copyright. All rights reserved.

Secondary Structure Analysis of Single Silk Nanofibril through Infrared Nanospectroscopy

Infrared nanospectroscopy (NanoIR) is a new experimental technique to research the secondary structure of protein-based nanoarchitectures in recent years. Compared with the conventional IR, NanoIR reveals to be an exquisite, sensitive, and accurate tool to analyze and image the single molecule secondary structure, which can reach up to high spatial resolution (10 nm). Here we present a detailed protocol to introduce how to study single silk nanofibril (SNF) and process the results by this routine. This protocol provides a useful method to demonstrate the microstructure of nanomaterials by NanoIR, displaying the potential application in analytical chemistry, biomaterials, and nanotechnologies.