Enhancing melt strength and crystallization kinetics in polylactide: Influence of chain topology

The generation of long-chain branches (LCB) in biobased and biodegradable polylactide (PLA) by adding different amounts of a chain extender is studied. The rheological and calorimetric behavior have been used to determine the effect of LCB presence and their topology on PLA melt strength and crystallization behavior. Rheological modeling of linear and non-linear viscoelastic shear and extensional properties identified several possible branched structures. Moreover, remarkable differences were observed for the different topologies regarding the intrinsic non-linear parameters and the intra-cycle elastic and viscous non-linearities. Differential scanning calorimetry and polarized light optical microscopy measurements revealed a significant increase in the nucleation density and rate of PLA with increasing the amount of LCB, albeit they provoke a decrease in the growth rate due to a reduction in chain diffusion. Nevertheless, overall crystallization rate values revealed a predominant effect of nucleation over crystal growth. The introduction of LCB within the chains is highly beneficial as they increase nucleation, crystallinity, and elongational viscosity, thus improving the properties of biodegradable PLA.

Synthesis and Characterization of Poly(DL-lactide) Containing Fluorene Structures

9,9-bis[4-(2-hydroxy-3-acryloyloxypropoxy)phenyl]fluorene (BPF) hydroxyl groups (-OH) were used as initiators in the ring-opening polymerization reaction with DL-lactide monomers at different molar ratios to synthesize a Poly(DL-lactide) polymer containing bisphenol fluorene structure and acrylate functional groups (DL-BPF). The polymer's structure and molecular weight range were analyzed using NMR (¹H, ¹³C) and gel permeation chromatography. DL-BPF was then subjected to photocrosslinking using the photoinitiator Omnirad 1173, resulting in the formation of an optically transparent crosslinked polymer. Characterization of the crosslinked polymer involved analyzing its gel content, refractive index, thermal stability (via differential scanning thermometry (DSC) and thermogravimetric analysis (TGA)), as well as conducting cytotoxicity tests. The crosslinked copolymer exhibited a maximum refractive index of 1.5276, a maximum glass transition temperature of 61.1 °C, and cell survival rates higher than 83% in the cytotoxicity tests.

One-pot terpolymerization of CHO, CO2 and L-lactide using chloride indium catalysts

Ring-opening copolymerization reactions of epoxides, carbon dioxide and cyclic esters to produce copolymers is a promising strategy to prepare CO₂-based polymeric materials. In this contribution, bimetallic chloride indium complexes have been developed as catalysts for the copolymerization processes of cyclohexene oxide, carbon dioxide and L-lactide under mild reaction conditions. The catalysts displayed good catalytic activity and excellent selectivity towards the preparation of poly(cyclohexene carbonate) (PCHC) at one bar CO₂ pressure in the absence of a co-catalyst. Additionally, polyester-polycarbonate copolymers poly(lactide-co-cyclohexene carbonate) (PLA-co-PCHC) were obtained via an one-pot one-step route without the use of a co-catalyst. The degree of incorporation of carbon dioxide can be easily modulated by changing the CO₂ pressure and the monomer feed, resulting in copolymers with different thermal properties.

A Quantitative Study on Branching Density Dependent Behavior of Polylactide Melt Strength

Polymer melt strength (MS) is strongly correlated with its molecular structure, while their relationship is not very clear yet. In this work, designable long-chain branched polylactide (LCB-PLA) is prepared in situ by using a tailor-made (methyl methacrylate)-co-(glycidyl methacrylate) copolymer (MG) with accurate number of reactive sites. A new concept of branching density (φ) in the LCB-PLA system is defined to quantitively study their relationship. Importantly, a critical point of φ_c  = 5.5 mol/10⁴  mol C is revealed for the first time, below which the zero-shear viscosity (η₀ ) corresponding to MS increases slowly with a slope of Δη₀ /Δφ = 1400, while it increases sharply above this critical point due to entanglement of neighboring LCB-PLA chains. Consequently, the MS of PLA increased by >100 times by optimizing the LCB structures while maintaining processibility. Therefore, this work provides a deeper understanding and feasible route in quantitative design of polymers with high(er) melt strength for some specialty applications.

Aluminum Salen Complexes Modified with Unsaturated Alcohol: Synthesis, Characterization, and Their Activity towards Ring-Opening Polymerization of ε-Caprolactone and D,L-Lactide

A highly efficient one-step approach to the macromonomer synthesis using modified aluminum complexes as catalysts of ring-opening polymerization (ROP) of ε-caprolactone and D,L-lactide was developed. The syntheses, structures, and catalytic activities of a wide range of aluminum salen complexes, 3a-c, functionalized with unsaturated alcohol (HO(CH₂)₄OCH=CH₂) are reported. X-Ray diffraction studies revealed a tetragonal pyramidal structure for 3c. Among the complexes 3a-c, the highest activity in bulk ROP of ε-caprolactone and D,L-lactide was displayed by 3b, affording polyesters with controlled molecular weights at low monomer to initiator ratios (M_n up to 15,000 g mol^-1), relatively high polydispersities (Ð~1.8) and high number-average functionalities (F_n up to 85%).

Recent progress of preparation of branched poly(lactic acid) and its application in the modification of polylactic acid materials

Poly (lactic acid) (PLA) with branched structure has abundant terminal groups, high melt strength, good rheological properties, and excellent processability; it is a new research and application direction of PLA materials. This study mainly summarizes the molecular structure design, preparation methods, basic properties of branched PLA, and its application in modified PLA materials. The structure and properties of branched PLA prepared by ring-opening polymerization of monomer, functional group polycondensation, and chain extender in the processing process were introduced. The research progress of in situ formation of branched PLA by initiators, multifunctional monomers/additives through dynamic vulcanization, and irradiation induction was described. The effect of branched PLA on the structure and properties of linear PLA materials was analyzed. The role of branched PLA in improving the crystallization behavior, phase morphology, foaming properties, and mechanical properties of linear PLA materials was discussed. At the same time, its research progress in biomedicine and tissue engineering was analyzed. Branched PLA has excellent compatibility with PLA, which has important research value in regulating the structure and properties of PLA materials.

Boosting PLA melt strength by controlling the chirality of co-monomer incorporation

Bio-based and degradable polymers such as poly(lactic acid) (PLA) have become prominent. In spite of encouraging features, PLA has a low melt strength and melt elasticity, resulting in processing and application limitations that diminish its substitution potential vis-a-vis classic plastics. Here, we demonstrate a large increase in zero shear viscosity, melt elasticity, elongational viscosity and melt strength by random co-polymerization of lactide with small amounts, viz. 0.4-10 mol%, of diethylglycolide of opposite chiral nature. These enantiomerically pure monomers can be synthesized using one-step zeolite catalysis. Screening of the ester linkages in the final PLA chains by the ethyl side groups is suggested to create an expanding effect on the polymer coils in molten state by weakening of chain-chain interactions. This effect is suspected to increase the radius of gyration, enabling more chain entanglements and consequently increasing the melt strength. A stronger melt could enable access to more cost-competitive and sustainable PLA-based biomaterials with a broader application window. Amongst others, blow molding of bottles, film blowing, fiber spinning and foaming could be facilitated by PLA materials exhibiting a higher melt strength.

Shear and Extensional Rheology of Linear and Branched Polybutylene Succinate Blends

The molecular architecture and rheological behavior of linear and branched polybutylene succinate blends have been investigated using size-exclusion chromatography, small-amplitude oscillatory shear and extensional rheometry, in view of their processing using cast and blown extrusion. Dynamic viscoelastic properties indicate that a higher branched polybutylene succinate amount in the blend increases the relaxation time due to an increased long-chain branching degree. Branched polybutylene succinate exhibits pronounced strain hardening under uniaxial elongation, which is known to improve processability. Under extensional flow, the 50/50 wt % blend exhibits the same behavior as linear polybutylene succinate.

End-Chain Fluorescent Highly Branched Poly(l-lactide)s: Synthesis, Architecture-Dependence, and Fluorescent Visible Paclitaxel-Loaded Microspheres

A facile method in combination of "grafting from" and "end-functionalization" was developed for the synthesis of fluorescent highly branched poly(l-lactide)s (PLLA-COU) via ring opening polymerization (ROP) and esterification end-capping. These resulting PLLA-COU with four kinds of architectures, including linear, star, linear-comb, and star-comb structures, were subjected to characterization and application as fluorescent visible paclitaxel-loaded microspheres. The mutual effects of architecture and end-groups on thermal and fluorescence properties, enzymatic degradation, and drug release behaviors were focused. Contrast to linear and star PLLA-COU, two comb-shaped analogues demonstrated higher fluorescence quantum yield, faster drug release, and lower enzymatic degradation rate. All the fluorescent microspheres could maintain fluorescence traceability. The fluorescent PLLA-COU displayed negligible toxicity and good biocompatibility. This work highlights that the fluorescent highly branched poly(l-lactide)s are properties-tailored and used as fluorescent visible drug delivery systems (DDS) for potential theranostic applications.

Indium Catalysts for Ring Opening Polymerization: Exploring the Importance of Catalyst Aggregation

Inexorably, the environmental persistence and damage caused by polyolefins have become major drawbacks to their continued long-term use. Global shifts in thinking from fossil-fuel to renewable biobased resources have urged researchers to focus their attention on substituting fossil-fuel based polymers with renewable and biodegradable alternatives on an industrial scale. The recent development of biodegradable polyesters from ring opening polymerization (ROP) of bioderived cyclic ester monomers has emerged as a promising new avenue toward this goal. Ever increasing numbers of metal-based initiators have been reported in the literature for the controlled ROP of cyclic esters, in particular for the polymerization of lactide to produce poly(lactic acid) (PLA). PLA has several material weaknesses, which hinder its use as a replacement for commodity plastics. Despite many advances in developing highly active and controlled catalysts for lactide polymerization, no single catalyst system has emerged to replace industrially used catalysts and provide access to PLA materials with improved properties. We reported the first example of indium(III) for the ring opening polymerization of lactide. Since then, indium(III) has emerged as a useful Lewis acid in initiators for the controlled polymerization of lactide and other cyclic esters. In particular, we have developed a large family of chiral dinuclear indium complexes bearing tridentate diaminophenolate ligands and tetradentate salen and salan ligands. Complexes within our tridentate ligand family are highly active initiators for the moderately isoselective living and immortal polymerization of rac-lactide, as well as other cyclic esters. We have shown that subtle steric effects influence aggregation in these systems, with polymerization typically proceeding through a dinuclear propagating species. In addition, profound effects on polymerization activities have been observed for central tertiary versus secondary amine donors in these and other related systems. In contrast, our well-controlled and highly active chiral indium salen systems are more isoselective than the tridentate analogues and polymerize lactide via a mononuclear propagating species. Again, we have noticed that subtle steric and electronic changes to the ligand can influence both polymerization activity and stereoselectivity via aggregation phenomena. Recently, we have reported a promising new chiral indium catalyst supported by a tetradentate salan ligand. This catalyst is remarkably water and air stable and can be activated by linear and branched alcohols to provide controlled access to multiblock copolymers in air. This catalyst represents an important step forward toward generating new, commercially relevant catalysts for ROP of cyclic esters to produce novel biodegradable polymers, and highlights the unique value of indium-based catalysts in the field.

Synthesis of Glycerol-Based Biopolyesters as Toughness Enhancers for Polylactic Acid Bioplastic through Reactive Extrusion

The synthesis of polyesters based on glycerol, succinic acid [poly(glycerol succinate), PGS] and/or maleic anhydride [poly(glycerol succinate-co-maleate), PGSMA] was investigated aiming to produce a green product suitable for toughening of polylactic acid (PLA) using melt blending technologies. The molar ratio of reactants and the synthesis temperature were screened to find optimum synthesis conditions leading to the highest toughness enhancement of PLA. It was found that a molar ratio of reactants of 1:1 glycerol/succinic acid increases the effectiveness of PGS as a toughening agent for PLA, which correlates with the achievement of a higher molecular weight on the synthesis of PGS. The introduction of maleic anhydride as a comonomer for the synthesis of the partial replacement of succinic acid was advantageous for making PGS suitable for reactive extrusion (REX) mediated by free radical initiators. The tensile toughness of the REX PLA/PGSMA blends was improved by 392% compared with that of neat PLA, which was caused by the simultaneous cross-linking of PGSMA within the PLA matrix, and the in situ formation of PLA-g-PGSMA graft copolymers acting as interfacial compatibilizers. Two-dimensional nuclear magnetic resonance and Fourier transform infrared analysis confirmed the formation of PLA-g-PGSMA species on REX experiments. This in turn caused a decrease in the diameter of the PGS particles dispersed within the PLA matrix from >10 μm to approximately 2 μm as observed using scanning electron microscopy. A further increase of 1600% in the toughness of the blends was achieved by lowering the synthesis temperature of PGSMA from 180 to 150 °C. The optimum synthesis conditions for PGSMA leading to the highest increase in the toughness of 80/20 PLA/PGSMA blends were found to be 1:0.5:0.5 mol glycerol/succinic acid/maleic anhydride synthesized at a temperature of 150 °C for 5 h.

Rheological properties and crystallization behavior of comb-like graft poly(l-lactide): influences of graft length and graft density

Radius growth rate of spherulites (G) versus crystallization temperature (T_c) for graft PLLA with different graft density and graft length.

Enhanced Film Blowing of Polylactide by Incorporating Branched Chains and Stereocomplex Crystals

Chain architecture is an influential parameter in melt processing of polymeric material. In this study effect of different chain structures on polylactide (PLA) film blowing process and on the final film properties was investigated. Blends of linear PLA with three branched poly(L-lactide)s with 4-arms star shaped, comb like and hyper branched structures were prepared by twin screw extruder. In another series of blending, poly(D-lactide) of these branched structures were used to obtain stereocomplex crystal. Operating window of blends were determined in a series of film blowing process experiments with different blow up and take up ratio and results were compared to linear PLA as a reference. Moreover, different characterization techniques were applied to determine the properties of produced films. It was found that addition of branched architecture and presence of stereocomplex in a linear PLA matrix result in a greater operating window for film blowing and improve mechanical and crystallization properties of blown films.

Facile synthesis and comparative study of poly(l-lactide) with linear-comb and star-comb architecture

The crystallization ability of PLLA with different chain structures.