Production of micron-sized monodispersed core/shell composite polymer particles by seeded dispersion polymerization

Particle Monolayer-Stabilized Light-Sensitive Liquid Marbles from Polypyrrole-Coated Microparticles

Liquid marbles are water droplets coated with solid particles that prevent coalescence and allow storage, transport, and handling of liquids in the form of a powder. Here, we report on the formation of liquid marbles that are stabilized entirely by a single monolayer of solid particles and thus minimize the amount of required solid material. As stabilizing particles, we synthesize relatively monodisperse, 80 μm-sized polystyrene (PS) particles coated with heptadecafluorooctanesulfonic acid-doped polypyrrole (PPy-C₈F) shell (PS/PPy-C₈F particles) by aqueous chemical oxidative seeded polymerization of pyrrole using FeCl₃ as an oxidant and heptadecafluorooctanesulfonic acid as a hydrophobic dopant. We characterize the physicochemical properties of the particles as a function of the PPy-C₈F loading. Laser diffraction particle size analyses of dilute aqueous suspensions indicate that the polymer particles disperse stably in water medium before and after coating with the PPy-C₈F shell. X-ray photoelectron spectroscopy studies indicate the formation of a PPy-C₈F shell around the PS seed particles, which was further supported by deflated morphologies observed by scanning electron microscopy after extraction of the PS component from the PS/PPy-C₈F particles. We investigate the performance of the dried PS/PPy-C₈F particles to stabilize liquid marbles. Stereo- and laser microscope observations, as well as gravimetric studies, confirm that the PS/PPy-C₈F particles adsorb to the water droplet surface in the form of a particle monolayer with the characteristic hexagonal close-packed structure expected for spherical (colloidal) particles. Mechanical integrity of the liquid marble increases with an increase of PPy-C₈F loading of the PS/PPy-C₈F particles. The water contact angle of the PS/PPy-C₈F particles at air-water interface increases from 82 ± 12° to 102 ± 17° with an increase of PPy-C₈F loading. This increase in water contact angle directly correlates with the shape of the LM, with higher contact angles giving more spherical LMs. Furthermore, the broadband light absorption properties of the PPy coating was used to control evaporation rate of the enclosed water phase on demand by irradiation with a near-infrared laser. The evaporation rate could be finely controlled by the thickness of the PPy-C₈F shell of the particles stabilizing the liquid marbles.

Facile preparation route toward speckled colloids via seeded polymerization

A facile method to prepare monodisperse speckled colloids has been developed via one-step seeded polymerization from noncross-linked latex particles. It was found that both cross-linking agents in the added monomer mixture and charged initiation species are essential for the formation of speckles on composite latex particle surface in seeded polymerization. The size and number density of speckles on the surface are tunable by adjusting the concentration of surfactant. A possible mechanism for the formation of such speckled colloids has been proposed based on a series of control experiments. Speckled colloidal particles were used as substrates for the adsorption of tobacco mosaic virus, and a much stronger adsorption was observed compared to smooth particles, implying a potential application of these speckled particles in virus collection and more.

Polypyrrole-palladium nanocomposite coating of micrometer-sized polymer particles toward a recyclable catalyst

A range of near-monodisperse, multimicrometer-sized polymer particles has been coated with ultrathin overlayers of polypyrrole-palladium (PPy-Pd) nanocomposite by chemical oxidative polymerization of pyrrole using PdCl(2) as an oxidant in aqueous media. Good control over the targeted PPy-Pd nanocomposite loading is achieved for 5.2 μm diameter polystyrene (PS) particles, and PS particles of up to 84 μm diameter can also be efficiently coated with the PPy-Pd nanocomposite. The seed polymer particles and resulting composite particles were extensively characterized with respect to particle size and size distribution, morphology, surface/bulk chemical compositions, and conductivity. Laser diffraction studies of dilute aqueous suspensions indicate that the polymer particles disperse stably before and after nanocoating with the PPy-Pd nanocomposite. The Fourier transform infrared (FT-IR) spectrum of the PS particles coated with the PPy-Pd nanocomposite overlayer is dominated by the underlying particle, since this is the major component (>96% by mass). Thermogravimetric and elemental analysis indicated that PPy-Pd nanocomposite loadings were below 6 wt %. The conductivity of pressed pellets prepared with the nanocomposite-coated particles increased with a decrease of particle diameter because of higher PPy-Pd nanocomposite loading. "Flattened ball" morphologies were observed by scanning/transmission electron microscopy after extraction of the PS component from the composite particles, which confirmed a PS core and a PPy-Pd nanocomposite shell morphology. X-ray diffraction confirmed the production of elemental Pd and X-ray photoelectron spectroscopy studies indicated the existence of elemental Pd on the surface of the composite particles. Transmission electron microscopy confirmed that nanometer-sized Pd particles were distributed in the shell. Near-monodisperse poly(methyl methacrylate) particles with diameters ranging between 10 and 19 μm have been also successfully coated with PPy-Pd nanocomposite, and stable aqueous dispersions were obtained. The nanocomposite particles functioned as an efficient catalyst for the aerobic oxidative homocoupling reaction of 4-carboxyphenylboronic acid in aqueous media for the formation of carbon-carbon bonds. The composite particles sediment in a short time (<several tens of minutes) by gravity alone and hence recycling of this catalyst is easy.

Preparation of micrometer-sized, onionlike multilayered block copolymer particles by two-step AGET ATRP in aqueous dispersed systems: effect of the second-step polymerization temperature

The polymerization rate, control/livingness, and particle morphology in seeded activators generated by electron transfer for the atom-transfer radical polymerization of styrene with PiBMA-Br macroinitiator particles were investigated at 70, 90, and 110 degrees C. At 110 degrees C, the polymerization proceeded quickly until 60% conversion was reached, but control/livingness was not observed. This seems to be the reason for the high activation rate and spontaneous initiation of styrene, which significantly increased the radical concentration, resulting in a number of radical terminations. As a result, the block copolymer was not sufficiently formed, leading to a sea-island structure. However, at 70 and 90 degrees C, the polymerizations were almost complete in 14 and 7 h, respectively. Control/livingness was maintained, resulting in PiBMA-b-PS. As a result, onionlike multilayered particles were successfully synthesized. These polymerization behaviors were discussed from the viewpoint of the radical concentration and propagation rate coefficient at various temperatures.

Synthesis and characterization of polypyrrole-palladium nanocomposite-coated latex particles and their use as a catalyst for Suzuki coupling reaction in aqueous media

Polypyrrole-palladium (PPy-Pd) nanocomposite was deposited in situ from aqueous solution onto micrometer-sized polystyrene (PS) latex particles. The PS seed particles and resulting composite particles were extensively characterized with respect to particle size and size distribution, morphology, surface/bulk chemical compositions, and conductivity. PPy-Pd nanocomposite loading onto the PS seed latex particles was systematically controlled over a wide range (10-60 wt %) by changing the weight ratio of the PS latex and PPy-Pd nanocomposite. Pd loading was also controlled between 6 and 33 wt %. The conductivity of pressed pellets increased with the PPy-Pd nanocomposite loading and four-point probe measurements indicated conductivities ranging from 3.0 x 10(-1) to 7.9 x 10(-6) S cm(-1). Hollow capsule and broken egg-shell morphologies were observed by scanning/transmission electron microscopy after extraction of the PS component from the composite particles, which confirmed a PS core and PPy-Pd nanocomposite shell morphology. X-ray diffraction confirmed that the production of elemental Pd and X-ray photoelectron spectroscopy indicated the existence of elemental Pd on the surface of the composite particles. Transmission electron microscopy confirmed that nanometer-sized Pd particles were distributed in the shell. The nanocomposite particles functioned as an efficient catalyst for Suzuki-type coupling reactions in aqueous media for the formation of carbon-carbon bonds.

Co-axial capillaries microfluidic device for synthesizing size- and morphology-controlled polymer core-polymer shell particles

An easy assembling-disassembling co-axial capillaries microfluidic device was built up for the production of double droplets. Uniform polymer core-polymer shell particles were synthesized by polymerizing the two immiscible monomer phases composing the double droplet. Thus poly(acrylamide) core-poly(tri(propylene glycol) diacrylate) shell particles with controlled core diameter and shell thickness were simply obtained by adjusting operating parameters. An empirical law was extracted from experiments to predict core and shell sizes. Additionally uniform and predictable non-spherical polymer objects were also prepared without adding shape-formation procedures in the experimental device. An empirical equation for describing the lengths of rod-like polymer particles is also presented.

Mesostructured spheres of organic/inorganic hybrid from gelable block copolymers and arched nano-objects thereof

Mesostructured microspheres formed by aerosol-assisted self-assembly of a gelable block copolymer, poly(3-(triethoxysilyl)propyl methacrylate)- block-polystyrene (PTEPM -b-PS), were studied by a combination of small-angle X-ray scattering (SAXS) and transmission electron microscopy (TEM). When the copolymer composition was changed, the spheres with different internal patterns, such as onion-like lamella and curved cylinder, were obtained. Through a self-gelation process of PTEPM domains, novel organic/inorganic hybrid spheres with an internal tunable patterned structure were prepared. Since only PTEMP domains were cross-linked, the hybrid spheres could be further disintegrated by dispersion in a good solvent of PS. As a result, novel organic/inorganic hybrid nano-objects such as arched plates and cylinders were prepared.

Chemical Mapping of Polymer Microstructure Using Soft X-ray Spectromicroscopy

Recently, synchrotron-based soft X-ray spectromicroscopy techniques have been applied to studies of polymer microstructure at the ~50 nm spatial scale. Functional group based chemical speciation and quantitative mapping is provided by near edge X-ray absorption fine structure spectral (NEXAFS) contrast. The techniques, sample data, and analysis methods of scanning transmission X-ray microscopy (STXM) and X-ray photoemission electron microscopy (X-PEEM) are outlined. The capabilities of STXM are illustrated by results from recent studies of (a) controlled release microcapsules and microspheres, (b) microcapsules being developed for gene therapy applications, (c) conducting polymer films studied in the presence of electrolyte and under potential control, and (d) studies of protein interactions with patterned polymer surfaces. In the latter area, the capabilities of STXM and X-PEEM are compared directly.