Magneli phase Ti n O2n − 1 as corrosion-resistant PEM fuel cell catalyst support

Recent advances in synthesis and application of Magnéli phase titanium oxides for energy storage and environmental remediation

High-temperature reduction of TiO2 causes the gradual formation of structural defects, leading to oxygen vacancy planar defects and giving rise to Magnéli phases, which are substoichiometric titanium oxides that follow the formula Ti n O2n-1, with 4 ≤ n ≤ 9. A high concentration of defects provides several possible configurations for Ti4+ and Ti3+ within the crystal, with the variation in charge ordered states changing the electronic structure of the material. The changes in crystal and electronic structures of Magnéli phases introduce unique properties absent in TiO2, facilitating their diverse applications. Their exceptional electrical conductivity, stability in harsh chemical environments and capability to generate hydroxyl radicals make them highly valuable in electrochemical applications. Additionally, their high specific capacity and corrosion resistance make them ideal for energy storage facilities. These properties, combined with excellent solar light absorption, have led to their widespread use in electrochemical, photochemical, photothermal, catalytic and energy storage applications. To provide a complete overview of the formation, properties, and environmental- and energy-related applications of Magnéli phase titanium suboxides, this review initially highlights the crystal structure and the physical, thermoelectrical and optical properties of these materials. The conventional and novel strategies developed to synthesise these materials are then discussed, along with potential approaches to overcome challenges associated with current issues and future low-energy fabrication methods. Finally, we provide a comprehensive overview of their applications across various fields, including environmental remediation, energy storage, and thermoelectric and optoelectronic technologies. We also discuss promising new directions for the use of Magnéli phase titanium suboxides and solutions to challenges in energy and environment-related applications, and provide guidance on how these materials can be developed and utilised to meet diverse research application needs. By making use of control measures to mitigate the potential hazards associated with their nanoparticles, Magnéli phases can be considered as versatile materials with potential for next generation energy needs.

Robust Porous TiN Layer for Improved Oxygen Evolution Reaction Performance

The poor reversibility and slow reaction kinetics of catalytic materials seriously hinder the industrialization process of proton exchange membrane (PEM) water electrolysis. It is necessary to develop high-performance and low-cost electrocatalysts to reduce the loss of reaction kinetics. In this study, a novel catalyst support featured with porous surface structure and good electronic conductivity was successfully prepared by surface modification via a thermal nitriding method under ammonia atmosphere. The morphology and composition characterization-confirmed that a TiN layer with granular porous structure and internal pore-like defects was established on the Ti sheet. Meanwhile, the conductivity measurements showed that the in-plane electronic conductivity of the as-developed material increased significantly to 120.8 S cm−1. After IrOx was loaded on the prepared TiN-Ti support, better dispersion of the active phase IrOx, lower ohmic resistance, and faster charge transfer resistance were verified, and accordingly, more accessible catalytic active sites on the catalytic interface were developed as revealed by the electrochemical characterizations. Compared with the IrOx/Ti, the as-obtained IrOx/TiN-Ti catalyst demonstrated remarkable electrocatalytic activity (η10 mA cm−2 = 302 mV) and superior stability (overpotential degradation rate: 0.067 mV h−1) probably due to the enhanced mass adsorption and transport, good dispersion of the supported active phase IrOx, increased electronic conductivity and improved corrosion resistance provided by the TiN-Ti support.

Enhancement of Catalytic Activity and Durability of Pt Nanoparticle through Strong Chemical Interaction with Electrically Conductive Support of Magnéli Phase Titanium Oxide

In this study, we address the catalytic performance of variously sized Pt nanoparticles (NPs) (from 1.7 to 2.9 nm) supported on magnéli phase titanium oxide (MPTO, Ti₄O₇) along with commercial solid type carbon (VXC-72R) for oxygen reduction reaction (ORR). Key idea is to utilize a robust and electrically conductive MPTO as a support material so that we employed it to improve the catalytic activity and durability through the strong metal-support interaction (SMSI). Furthermore, we increase the specific surface area of MPTO up to 61.6 m² g⁻¹ to enhance the SMSI effect between Pt NP and MPTO. After the deposition of a range of Pt NPs on the support materials, we investigate the ORR activity and durability using a rotating disk electrode (RDE) technique in acid media. As a result of accelerated stress test (AST) for 30k cycles, regardless of the Pt particle size, we confirmed that Pt/MPTO samples show a lower electrochemical surface area (ECSA) loss (<20%) than that of Pt/C (~40%). That is explained by the increased dissolution potential and binding energy of Pt on MPTO against to carbon, which is supported by the density functional theory (DFT) calculations. Based on these results, we found that conductive metal oxides could be an alternative as a support material for the long-term fuel cell operation.

Nb-doped TiO2 support with enhanced durability as a cathode for polymer electrolyte membrane fuel cells

Stability is one of the key requirements of electrocatalyst support materials for polymer electrolyte membrane fuel cells. To develop a highly stable Pt catalyst support material, in this work, we have synthesized Nb-doped TiO₂ electrocatalyst supports. The amount of Nb dopant is measured using inductively coupled plasma mass spectrometry, while the characteristics of the as-prepared Nb-doped TiO₂ supports are analyzed by transmission electron microscopy, x-ray diffraction, and x-ray photoelectron spectroscopy. Durability experiments are conducted by high potential cycling using the as-prepared Pt/TiO₂-Nb _x materials; half-cell cyclic voltammetry and single-cell performance measurements reveal that Pt/TiO₂-Nb₄ shows superior durability and corrosion resistance with a degradation rate of only 20% while the performance of commercial Pt/C support decreased 55%.

Highly conductive nano-sized Magnéli phases titanium oxide (TiOx)

Despite the strong recent revival of Magnéli phase TiO_x as a promising conductive material, synthesis of Magnéli phase TiO_x nanoparticles has been a challenge because of the heavy sintering nature of TiO₂ at elevated temperatures. We have successfully synthesized chain-structured Magnéli phases TiO_x with diameters under 30 nm using a thermal-induced plasma process. The synthesized nanoparticles consisted of a mixture of several Magnéli phases. A post-synthesis heat-treatment was performed to reduce the electrical resistivity without changing the particle morphology. The resistivity of the heat-treated particle was as low as 0.04 Ω.cm, with a specific surface area of 52.9 m² g⁻¹. The effects of heat-treatment on changes in the crystal structure and their correlation with the electron conductivity are discussed based on transmission electron microscopy images, X-ray diffraction spectra, and X-ray adsorption fine structure spectra. Electrochemical characterization using cyclic voltammetry and potentiodynamic scan shows a remarkable electrochemical stability in a strongly oxidizing environment.

Highly Durable Supportless Pt Hollow Spheres Designed for Enhanced Oxygen Transport in Cathode Catalyst Layers of Proton Exchange Membrane Fuel Cells

Supportless Pt catalysts have several advantages over conventional carbon-supported Pt catalysts in that they are not susceptible to carbon corrosion. However, the need for high Pt loadings in membrane electrode assemblies (MEAs) to achieve state-of-the-art fuel cell performance has limited their application in proton exchange membrane fuel cells. Herein, we report a new approach to the design of a supportless Pt catalyst in terms of catalyst layer architecture, which is crucial for fuel cell performance as it affects water management and oxygen transport in the catalyst layers. Large Pt hollow spheres (PtHSs) 100 nm in size were designed and prepared using a carbon template method. Despite their large size, the unique structure of the PtHSs, which are composed of a thin-layered shell of Pt nanoparticles (ca. 7 nm thick), exhibited a high surface area comparable to that of commercial Pt black (PtB). The PtHS structure also exhibited twice the durability of PtB after 2000 potential cycles (0-1.3 V, 50 mV/s). A MEA fabricated with PtHSs showed significant improvement in fuel cell performance compared to PtB-based MEAs at high current densities (>800 mA/cm²). This was mainly due to the 2.7 times lower mass transport resistance in the PtHS-based catalyst layers compared to that in PtB, owing to the formation of macropores between the PtHSs and high porosity (90%) in the PtHS catalyst layers. The present study demonstrates a successful example of catalyst design in terms of catalyst layer architecture, which may be applied to a real fuel cell system.

Development and Characterization of Ultrafiltration TiO2 Magnéli Phase Reactive Electrochemical Membranes

This research focused on the synthesis, characterization, and performance testing of a novel Magnéli phase (TinO2n-1), n = 4 to 6, reactive electrochemical membrane (REM) for water treatment. The REMs were synthesized from tubular asymmetric TiO2 ultrafiltration membranes, and optimal reactivity was achieved for REMs composed of high purity Ti4O7. Probe molecules were used to assess outer-sphere charge transfer (Fe(CN)6(4-)) and organic compound oxidation through both direct oxidation (oxalic acid) and formation of OH(•) (coumarin, terephthalic acid). High membrane fluxes (3208 L m(-2) h(-1) bar(-1) (LMH bar(-1))) were achieved and resulted in a convection-enhanced rate constant for Fe(CN)6(4-) oxidation of 1.4 × 10(-4) m s(-1), which is the highest reported in an electrochemical flow-through reactor and approached the kinetic limit. The optimal removal rate for oxalic acid was 401.5 ± 18.1 mmol h(-1) m(-2) at 793 LMH, with approximately 84% current efficiency. Experiments indicate OH(•) were produced only on the Ti4O7 REM and not on less reduced phases (e.g., Ti6O11). REMs were also tested for oxyanion separation. Approximately 67% removal of a 1 mM NO3(-) solution was achieved at 58 LMH, with energy consumption of 0.22 kWh m(-3). These results demonstrate the extreme promise of REMs for water treatment applications.