The effects of different surface treatments applied to milled PMMA denture base material on repair bond strength

Evaluating the effect of surface treatments and adhesive systems on shear bond strength and microleakage in 3D permanent resin denture bases

OBJECTIVE

The objective of this study was to evaluate and compare microleakage and bond strength values resulting from various surface treatments and adhesive system processes applied to different resin materials.

METHODS

270 samples of two different 3D resin materials (Saremco Crowntec-Saremco Denture) were prepared by various surface treatments (control: Group C, hydrofluoric acid application: Group A, tribochemical sandblasting: Group T), adhesive systems (bond: Group B, resin cement: Group R, resin: Group P) (n = 30). Microleakage and bond strength tests were performed, and the data obtained were analyzed by a two-way ANOVA.

RESULTS

The findings revealed statistically significant differences among the analyzed groups (p < 0.001). While the mean values of microleakage in Group C were the highest (0.15 ± 0.04 mm2), no significant difference was found between Group A (0.13 ± 0.05 mm2) and Group T (0.14 ± 0.03 mm2). When the bond strength was compared, Group B showed the highest bond strength value (8.50 ± 1.79 MPa) while Group P showed the lowest bond strength value (3.08 ± 1.61 MPa).

SIGNIFICANCE

The study found that applying Group A (2.50 ± 1.47 MPa) weakened the bond, while Group T (3.78 ± 2.63 MPa) had lower values than Group C (13.52 ± 1.37 MPa). Among the adhesive systems, bond application showed the best performance. The application of surface treatment decreases bond strength with reduced microleakage. These findings emphasize the importance of selecting appropriate adhesive systems for 3D-printed complete dentures in clinical applications. It shows the best ways for both clinicans and patients to bond in order to meet the mechanical and aesthetic needs that come up with long-term prostheses use.

Effect of various surface treatments on relining bond strength of CAD-CAM denture base materials

PURPOSE

The aim of this study was to analyze the impact of various surface treatments and production methods on the shear bond strength (SBS) between reline material and denture base resins.

MATERIALS AND METHODS

One-hundred-twenty specimens were produced using conventional heat-polymerization, subtractive, and additive techniques. Each group consisted of 40 specimens. The specimens were divided into four subgroups, each with 10 samples, for surface treatments. These subgroups were: (1) Control-only monomer application, (2) 50 μm airborne-particle abrasion, (3) 110 μm airborne-particle abrasion, and (4) Roughening with tungsten carbide bur. Representative specimens from each subgroup were examined under SEM. Then, auto-polymerized resin was condensed in the center of the specimens. Specimens were subjected to thermal aging (5000 cycles at 5-55°C). The SBS test was conducted and failure loads were recorded. The data were evaluated by two-way ANOVA and Tukey pairwise multiple comparisons method (p < 0.05).

RESULTS

The additively produced group showed significantly lower SBS than conventional and subtractive groups (p < 0.001), with no significant differences between the subtractive and conventional groups. Specimens that underwent monomer application only showed the lowest SBS among surface treatments, while 50 μm airborne-particle abrasion showed the highest SBS. Based on the partial eta-squared analysis results, the surface treatment mainly impacted SBS.

CONCLUSIONS

Among the surface treatment methods, treating denture bases with 50 μm airborne-particle abrasion is more effective for maintaining adhesion, especially in the additive technique.

Gingival margin interfacial microleakage, staining, and push-out strengths of gingival colored composite resins in denture bases

STATEMENT OF PROBLEM

Staining at the gingival margin could impact denture longevity, but the behavior of gingival colored composite resins (GCCs) in this area remains unclear.

PURPOSE

This in vitro study evaluated surface staining, microleakage, and push-out bond strength at the gingival margin of artificial teeth, comparing two consistencies of GCCs with two resin base materials.

MATERIAL AND METHODS

Specimens included artificial teeth (Ivostar; Ivoclar AG) and two acrylic resin base materials: conventional (Ondacryl; Clássico) and high-impact (Diamond D; Keystone Industries) (n=300). Specimens were divided in three groups: control (acrylic resin) and experimental groups, receiving one of the two GCCs consistencies: paste (SR Nexco; Ivoclar AG) or flowable (Gradia Plus Gum; GC Europe)). Initial artificial aging treatment in distilled water (5 days at 55º C) was performed and the specimens were then immersed in 5% methylene blue dye or coffee for 7 days at 37º C. Staining was visually assessed, and the specimens were sectioned for dye infiltration analysis at the gingival margin using a stereomicroscope. Bond strength was measured with the push-out test in the gingival colored composite resin specimens. Data were analyzed using 2-way and 3-way ANOVA with Bonferroni post hoc test and Kruskal-Wallis test with Dunn post hoc test (α=.05).

RESULTS

A significantly higher surface staining and microleakage was observed in experimental groups compared to the control (acrylic resin) (P<.001). Surface staining revealed that paste consistency GCC was more susceptible to discoloration in coffee, while flowable GCC was more affected by methylene blue. Lower microleakage values were observed in the control (acrylic resin) groups (0.11 ±0.13 mm for the conventional base and 0.08 ±0.11 mm for the high-impact base) in comparison with the experimental groups (P<.05). The flowable GCC showed the highest microleakage with methylene blue (0.98 ±0.21 mm for the conventional base and 0.91 ±0.31 mm for the high-impact base), significantly greater than the paste consistency for both base materials (0.53 ±0.22 mm for the conventional base and 0.66 ±0.34 mm for the high-impact base; P<.001). For coffee immersion, both GCC consistencies displayed similar microleakage values (P>.05). Push-out bond strength was comparable between paste and flowable GCCs (P>.05).

CONCLUSIONS

Microleakage at the gingival margin was significantly greater when GCC was applied, regardless of the consistency. However, the GCC consistency seems to not affect push-out bond strength. Further clinical studies are needed to better understand the impact of these findings on prosthesis longevity.

The efficacy of Er,Cr:YSGG laser and contemporary universal adhesive systems on composite resin repair bond strength: an in vitro study

The aim of this study is to investigate the repair bond strength of composite resin following three different surface treatments (bur-grinding, silanization, and Er,Cr:YSGG laser irradiation) using various universal adhesives. A total of 160 resin composite specimens, produced in cylindrical form (6 × 2 mm) with a nanohybrid composite resin within metal molds, were subjected to 5000 cycles of aging in a thermocycler. The aged samples were categorized into four groups based on surface treatments: control, bur, silane, and Er,Cr:YSGG laser. Following surface treatments, the specimens underwent repair using the same resin composite and four different adhesive systems: Tokuyama Universal Bond (TUB), Prime Bond Universal (PBU), Gluma Bond Universal (GBU), and Clearfil SE Bond (CSB). Subsequently, the specimens were subjected to shear forces, and statistical analysis was performed using two-way ANOVA and Tukey tests (p < 0.05). The failure modes were examined using a stereomicroscope, and the surface topography of the roughened resin composite was assessed through scanning electron microscopy (SEM). Results indicated that silane + GBU exhibited the highest shear bond strength (SBS) (15.61 MPa) while control + TUB showed the lowest SBS (7.63 MPa). Silane demonstrated significantly higher SBS values (p ≤ 0.05), with no significant difference observed between bur and laser methods (p = 0.998). It is recommended to include an additional silanization step before applying universal adhesive, as it effectively enhances the bond strength of the repaired composite.

The impact of different surface treatments on repair bond strength of conventionally, subtractive-, and additive-manufactured denture bases

OBJECTIVE

This study aimed to examine the shear bond strength (SBS) of repair material to conventionally, subtractive-, and additive-manufactured denture bases after different surface treatments.

MATERIALS AND METHODS

Disk-shaped test specimens (N = 300) were prepared from denture base materials produced by one conventional (Procryla), one subtractive (Yamahachi), and one additive (Curo Denture) method. The test specimens were randomly divided into five groups (n = 10) and exposed to a variety of surface treatments-Group A: no surface treatment; Group B: grinding with silicon carbide paper; Group C: sandblasting; Group D: erbium: yttrium-aluminum-garnet laser; and Group E: plasma. Repair was performed with autopolymerizing acrylic resin (Meliodent). Surface roughness analyses were performed with a profilometer. Scanning electron microscopy was used to examine one specimen from each subgroup. SBS was evaluated on a universal testing machine. Failure types were observed under a stereomicroscope.

RESULTS

Surface roughness values were significantly higher in all test materials in Group D than in the other groups (p < 0.001). For conventional resin, the SBS values were higher in Group C than in Groups A, D, and E (p < 0.001). For CAD/CAM material, Groups B and C had significantly greater SBS increases compared with Group E (p < 0.001). For 3D material, Group D showed higher SBS than all groups except Group C (p < 0.001).

CONCLUSIONS

For SBS, sandblasting was most effective in the conventional group, whereas laser treatment was the most effective in the additive-manufactured group. For the subtractive group, surface treatments other than plasma exhibited similar SBS.

CLINICAL SIGNIFICANCE

In repairing fractured prostheses, any degree of roughening suitable for the material content may provide an SBS benefit.

Effect of adhesives and mechanical surface treatments on the hard relining of CAD-CAM denture bases

PURPOSE

The aim of this study was to evaluate the impact of mechanical roughening, adhesive applications, and aging on the bonding between CAD-CAM denture base materials with distinct chemical contents and hard relining material.

MATERIALS AND METHODS

A total of 300 denture base specimens were produced by additive, subtractive, and conventional heat-polymerization techniques (N = 100). The specimens have been classified into five subgroups based on the particular surface treatments administered (n = 20): (1) Hard relining material's adhesive application (control); (2) Tungsten carbide bur application for 1 min, and hard reline material's adhesive application; (3) Airborne-particle abrasion (APA) with 110 μm Al2O3, and hard reline material's adhesive application; (4) Scotchbond Universal application; and (5) Visio.link application. Representative specimens from each subgroup were examined under a Scanning Electron Microscope (SEM). Subsequently, self-cure hard relining material was condensed in the center of the specimens. Half of the specimens were thermally aged with 5000 cycles at 5°C-55°C. The shear bond strength (SBS) test was performed, and failure loads were recorded. The data was evaluated by Robust ANOVA and Bonferroni test (p < 0.05).

RESULTS

No statistically significant difference was obtained between the production techniques (p = 0.051). The lowest SBS was observed in the control group among surface treatments, while mechanical surface treatments and universal adhesive showed the highest SBS for both aged and non-aged groups. Aging caused a significant decrease for all test groups (p = 0.001).

CONCLUSIONS

Mechanical surface treatments and universal adhesive applications are more effective for maintaining adhesion across all production techniques.

The effect of various surface treatments on the repair bond strength of denture bases produced by digital and conventional methods

There is limited information on the repairability of prostheses produced with digital technology. This study aims to evaluate various surface treatments on flexural bond strength of repaired dentured base resins produced by digital and conventional methods. A total of 360 samples were prepared from one heat-polymerized, one CAD/CAM milled and one 3D printed denture base materials. All of the test samples were subjected to thermocycling (5-55 °C, 5000 cycles) before and after repair with auto-polymerizing acrylic resin. The test samples were divided into five subgroups according to the surface treatment: grinding with silicon carbide (SC), sandblasting with Al2O3 (SB), Er:YAG laser (L), plasma (P) and negative control (NC) group (no treatment). In addition, the positive control (PC) group consisted of intact samples for the flexural strength test. Surface roughness measurements were performed with a profilometer. After repairing the test samples, a universal test device determined the flexural strength values. Both the surface topography and the fractured surfaces of samples were examined by SEM analysis. The elemental composition of the tested samples was analyzed by EDS. Kruskal-Wallis and Mann-Whitney U tests were performed for statistical analysis of data. SB and L surface treatments statistically significantly increased the surface roughness values of all three materials compared to NC subgroups (p < 0.001). The flexural strength values of the PC groups in all three test materials were significantly higher than those of the other groups (p < 0.001). The repair flexural strength values were statistically different between the SC-SB, L-SB, and NC-SB subgroups for the CAD/CAM groups, and the L-SC and L-NC subgroups for the 3D groups (p < 0.001). The surface treatments applied to the CAD/CAM and heat-polymerized groups did not result in a statistically significant difference in the repair flexural strength values compared to the NC groups (p > 0.05). Laser surface treatment has been the most powerful repair method for 3D printing technique. Surface treatments led to similar repair flexural strengths to untreated groups for CAD/CAM milled and heat-polymerized test samples.

Flexural strength of repaired denture base materials manufactured for the CAD-CAM technique

PURPOSE

To evaluate the flexural properties of repaired poly(methylmethacrylate) (PMMA) denture base materials for computer-aided design/computer-aided manufacturing (CAD-CAM) and to compare them with heat-activated polymerized PMMA.

METHODS

A total of 288 specimens (65 × 10 × 2.5 mm) were prepared using both CAD-CAM and conventional blocks and repaired using autopolymerizing and visible-light polymerizing (VLC) materials. Microwave energy, water storage and hydroflask polymerization were applied as additional post-polymerization cycles after the repair process. The flexural strength (FS) of the specimens was evaluated using the three-point bending test. Data were evaluated statistically using 2-way ANOVA followed by Bonferroni's correction to determine the significance of differences between the groups (P ≤ 0.05).

RESULTS

The FS of the denture base materials for CAD-CAM was significantly higher than that for the heat-activated group (P ≤ 0.05). The FS was significantly highest when microwave energy was used for the post-polymerization cycle. The FS values for all groups repaired with VLC resin were significantly lower than for the autopolymerization group (P ≤ 0.05).

CONCLUSION

The flexural properties of denture base materials for CAD-CAM repaired using autopolymerizing acrylic resins can recover by 50-70%. Additional post-polymerization cycles for autopolymerizing repair resin can be suggested to improve the clinical service properties of repaired dentures.

Novel biocompatible denture material incorporating type I collagen with improved functional properties for oral health

The use of collagen is the recent development in various medical fields. Huge quantities of hide and skin trimmings are generated during the leather processing are wasted or underutilized. Trimmings contain collagen which can be beneficially extracted and utilized for high value products. Poly methyl methacrylate based denture materials exhibit serious concerns such as high porosity, presence of residual monomer, shrinkage, distortion and high rate of deterioration of the materials. This study aims to incorporate extracted Type I collagen with polymer to obtain denture base and investigate its chemical and mechanical properties. The present research methodology also reduces the quantity of monomer and acrylic resin usage. The collagen was extracted from animal skin and hide trimmings which are otherwise disposed as wastes. This study investigated the effect of visco-elastic characteristics of resulted specimens and their transition temperature, mechanical properties, decomposition temperature and leachability. The collagen-based specimens have better tensile strength with high decomposition temperature compared to control specimens. Scanning Electron Microscopy analysis revealed that the experimental specimens was cohesive and homogeneous which explained the higher tensile and decomposition values. The study suggests that collagen cross-linked acrylic denture base exhibit better mechanical and thermal resistance properties when compared to control specimens. The study indicates that biomaterials are emerging as smart products of value in human health.

Effect of repair and surface treatments on the strength of digitally fabricated resin-based dental prostheses: A systematic review of in vitro studies

OBJECTIVE

This review investigated the current literature pertaining to the repairability of computer-aided design-computer-aided manufacturing (CAD-CAM) milled and three-dimensional (3D) printed resin-based dental prostheses (RBDPs) as well as the appropriate surface treatment for each repair material that will produce adequate repair bond strength.

DATA/SOURCES

PubMed, Web of Science, and Scopus databases were searched for published articles involving repair of CAD-CAM RBDPs between January 2010 and June 2023. Data were collected and analyzed to reveal the surface treatment effects, suggested repair materials, and strength of repaired RBDPs.

STUDY SELECTION

Out of 164 retrieved titles, 11 studies were included, of which five investigated the repair of 3D-printed RBDPs, three investigated the repair of CAD-CAM milled resins, and three investigated both materials. Additionally, of the included studies, seven investigated denture base resins, three studied provisional restoration resins, and one evaluated 3D-printed intraoral splints. Various surface treatments were suggested, with air-abrasive methods being the most commonly used. Different materials for resin repair were proposed and used, including auto-polymerized, reline, and composite resins. For 3D-printed resins, repair with Bis-acrylic/Bis-GMA composites improved repair strength.

CONCLUSION

Surface treatments positively affected the repair strength of conventional and milled RBDPs. However, challenges remain relevant to the repair of 3D-printed resins owing to composition mismatches and fabrication techniques. Therefore, further investigation is required to develop new 3D-printed resins.

CLINICAL SIGNIFICANCE

CAD-CAM milled resins have satisfactory repair strength, which increases with surface treatment. The repair of 3D-printed resins has proven challenging even with surface treatments. However, composite resins are the materials of choice.

Effect of Surface Textures and Fabrication Methods on Shear Bond Strength Between Titanium Framework and Auto-Polymerizing Acrylic Repair Resin

The aim of the study was to evaluate the effect of airborne particle abrasion (using different sizes of alumina particles) on the shear bond strength (SBS) between cast and milled titanium metal frameworks and auto-polymerizing acrylic repair resin. Forty flat cylindrical titanium disks were divided into two main divisions: cast and milled titanium. The two divisions were further subdivided into four groups based on metal surface treatment. Three particle sizes of aluminum oxide air abrasive powders (50µm, 110µm, and 250µm) were used for metal surface treatment by airborne particle abrasion. One group was the control group with no surface treatment. Auto-polymerizing acrylic repair resin was applied to all titanium disks. The specimens were subjected to SBS testing using a universal testing machine (Instron Corporation, Norwood, Massachusetts, United States). Surface evaluation was performed using a scanning electron microscope. One-way ANOVA was used for statistical analysis. The results showed a significant increase in SBS after airborne particle abrasion of both milled and cast titanium groups (p<0.001). The SBS was directly proportional to the size of the aluminum oxide particles. The milled titanium group showed higher SBS values than the cast group when the surface was not treated with alumina particles (p < 0.001) and when the surface was treated with the smaller particle sizes of 50 µm, whereas the cast group demonstrated higher SBS values than the milled group (p < 0.01) when the particle size was increased to 110 µm and 250 µm. It could be concluded that SBS between titanium metal frameworks and auto-polymerizing repair acrylic resin was directly related to the size of the alumina airborne particle abrasives. The fabrication method of the titanium framework also influenced the SBS as the untreated milled frameworks demonstrated favorable SBS values compared to the untreated cast frameworks.