A novel MnO2/rGO composite prepared by electrodeposition as a non-noble metal electrocatalyst for ORR

Electrodeposited Manganese Dioxides and Their Composites as Electrocatalysts for Energy Conversion Reactions

Enhancing the efficiencies of electrochemical reactions for converting renewable energy into clean chemical fuels as well as generating clean energy is critical to achieving carbon neutrality. However, this enhancement can be achieved using materials that are not constrained by resource limitations and those that can be converted into devices in a scalable manner, preferably for industrial applications. This review explores the applications of electrochemically deposited manganese dioxides (MnO2) and their composites as electrochemical catalysts for oxygen evolution (OER) and hydrogen evolution reactions for converting renewable energy into chemical fuels. It also explores their applications as electrochemical catalysts for oxygen reduction reaction (ORR) and bifunctional OER/ORR for the efficient operation of fuel cells and metal-air batteries, respectively. Manganese is the second most abundant transition metal in the Earth's crust, and electrodeposition represents a binder-free and scalable technique for fabricating devices (electrodes). To propose an improved catalyst design, the studies on the electrodeposition mechanism of MnO2 as well as the fabrication techniques for MnO2-based nanocomposites accumulated in the development of electrodes for supercapacitors are also included in this review.

Removal of methylene blue using MnO2@rGO nanocomposite from textile wastewater: Isotherms, kinetics and thermodynamics studies

In this study, the adsorptive removal of methylene blue dye, which is commonly used in textile industries, was investigated using the MnO₂@reduced graphene oxide (rGO) adsorbent. The sonication-assisted synthesis from rGO nanosheets and MnO₂ nanoparticles resulted to the MnO₂@rGO nanocomposite with improved physicochemical properties. The characterization results showed the improved surface area, porous structure and adsorption sites from the nitrogen adsorption-desorption studies, improved morphology from the Scanning Electron Microscope (SEM) and Transmission Electron Microscope (TEM) and the improved crystal structure from X-ray powder diffraction (XRD). The improved physicochemical properties on the MnO₂@rGO nanocomposite played a significant role in enhancing the dye removal in textile wastewater. The equilibrium experimental data was best described by the Langmuir isotherm model with a maximum adsorption capacity of 156 mg g^-1, suggesting a monolayer adsorption. The kinetic data best fitted the pseudo-second order kinetic model, suggesting a chemisorption adsorption process. The thermodynamic data (ΔG°, ΔH° and ΔS°) confirmed the feasibility, randomness and spontaneous nature of the adsorption process. The mechanism of adsorption involved the hydrogen bonding, π-π interactions and electrostatic interactions. The removal of methylene blue using MnO₂@rGO nanocomposite in spiked textile wastewater yielded a 98-99% removal. The method demonstrated competitiveness when compared with literature reported results, paving way for further investigations towards industrial scale applications.

Engineering nanostructured Ag doped α-MnO2 electrocatalyst for highly efficient rechargeable zinc-air batteries

Engineering of highly active, and non-precious electrocatalysts are vital to enhance the air-electrodes of rechargeable zinc-air batteries (ZABs). We report a facile co-precipitation technique to develop Ag doped α-MnO₂ nanoparticles (NPs) and investigate their application as cathode materials for ZABs. The electrochemical and physical characteristics of α-MnO₂ and Ag doped α-MnO₂ NPs were compared and examined via CP, CV, TGA/DTA, FT-IR, EIS, and XRD analysis. CV result displayed higher potential and current for ORR in Ag doped α-MnO₂ NPs than α-MnO₂; but, ORR performance decreased when the Ag doping was raised from 7.5 to10 mmol. Moreover, α-MnO₂ and Ag doped α-MnO₂ NPs showed 2.1 and 3.8 electron transfer pathway, respectively, showing Ag doped α-MnO₂ performance to act as an active ORR electrocatalyst for ZABs. The EIS investigation exhibited that charge-transfer resistance for Ag doped α-MnO₂ was extremely lower associated to the MnO₂ demonstrating that the successful loading of Ag in α-MnO₂. A homemade ZAB based on Ag–MnO₂-7.5 showed a high open circuit potential, low ohmic resistances, and excellent discharge profile at a constant current density of 1 mA/g. Moreover, Ag–MnO₂-7.5 show a specific capacity of 795 mA h g⁻¹ with corresponding high energy density ∼875 Wh kg⁻¹ at 1 mA cm⁻² discharging conditions.

•

Ag doped α-MnO₂ electrode for rechargeable zinc–air battery was prepared via a facile co-precipitation technique.

•

Ag doped α-MnO₂ electrode shows lower charge transfer resistance associated to un-doped MnO₂ electrode.

•

Ag doped α-MnO₂ shows enhanced ORR kinetics in oxygen electrode potential.

•

The capacitance performance of Ag doped α-MnO₂ electrodes was highly improved.

•

Ag doped α-MnO₂ electrode showed energy density of 69.3 W h kg−1 and power density of 722.9 W kg−1.

Engineering Co3O4/MnO2 nanocomposite materials for oxygen reduction electrocatalysis

Stable and active electrocatalysts preparation for the oxygen reduction reaction (ORR) is essential for an energy storage and conversion materials (e.g. metal-air batteries). Herein, we prepared a highly-active MnO₂ and Co₃O₄/MnO₂ nanocomposite electrocatalysts using a facial co-precipitation approach. The electrocatalytic activity was examined in alkaline media with LSV and CV. Additionally, the physicochemical characteristics of the MnO₂ and Co₃O₄/MnO₂ composite materials were studied via SEM, XRD, BET, UV-Vis, TGA/DTA, ICP-OES and FTIR. Morphological studies indicated that a pure MnO₂ has a spherical flower-like architecture, whereas Co₃O₄/MnO₂ nanocomposites have an aggregated needle-like structure. Moreover, from the XRD investigation parameters such as the dislocation density, micro-strain, and crystallite size were analyzed. The calculated energy bandgaps for the MnO₂, Co₃O₄/MnO₂-1-5, and Co₃O₄/MnO₂-1-1 nanocomposites were 3.07, 2.6, and 2.3 eV, correspondingly. The FTIR spectroscopy was also employed to study the presence of M-O bonds (M = Mn, Co). The thermal gravimetric investigation showed that the Co₃O₄/MnO₂ nanocomposite materials exhibited improved thermal stability, confirming an enhanced catalytic activity of ORR for MnO₂/Co₃O₄-1-1 composite materials for ORR. These results confirm that the prepared Co₃O₄/MnO₂ composite materials are promising air electrode candidates for the energy storage and conversion technologies.

Oxygen vacancy-rich N-doped carbon encapsulated BiOCl-CNTs heterostructures as robust electrocatalyst synergistically promote oxygen reduction and Zn-air batteries

The development of non-precious metal catalysts for oxygen reduction reactions (ORR) is vital for promising clean energy technologies such as fuel cells, and zinc-air batteries. Herein, we present a stepwise synthesis of N-doped and carbon encapsulated BiOCl-CNTs heterostructures. Electrocatalytic ORR studies show that the optimized catalyst has a high half-wave potential (E_1/2) of 0.85 V (vs. RHE), large limiting current density (-5.34 mA cm^-2@0.6 V) in alkaline medium, and nearly perfect 4e^- reduction characteristics, even surpassing commercial Pt/C. Meanwhile, the catalyst has exceptional durability (above 97.5 % after 40000 s) and strong resistance towards methanol poisoning. The good ORR activity also results in high-performance zinc-air batteries with a specific capacity (724 mAh g^-1@10 mA cm^-2), a high open-circuit potential of 1.51 V and a peak power density of 170.7 mW cm^-2, as well as an ultra-long charge-discharge cycle stability (155 h), comparable with the Pt/C catalyst. The catalytic mechanism reveals that the excellent electrocatalytic performance originates from the synergistic effect of N doping, oxygen vacancies, and BiOCl sites.

Influence of nickel doping on MnO2 nanoflowers as electrocatalyst for oxygen reduction reaction

Abstract

Doping is promising strategy for the alteration of nanomaterials to enhance their optical, electrical, and catalytic activities. The development of electrocatalysts for oxygen reduction reactions (ORR) with excellent activity, low cost and durability is essential for the large-scale utilization of energy storage devices such as batteries. In this study, MnO2 and Ni-doped MnO2 nanowires were prepared through a simple co-perception technique. The influence of nickel concentration on electrochemical performance was studied using linear sweep voltammetry and cyclic voltammetry. The morphological, thermal, structural, and optical properties  of MnO2 and Ni-doped MnO2 nanowires were examined by SEM, ICP-OES, FT-IR, XRD, UV–Vis, BET and TGA/DTA. Morphological analyses showed that pure MnO2 and Ni-doped MnO2 had flower-like and nanowire structures, respectively. The XRD study confirmed the phase transformation from ε to α and β phases of MnO2 due to the dopant. It was also noted from the XRD studies that the crystallite sizes of pure MnO2 and Ni-doped MnO2 were in the range of 2.25–6.6 nm. The band gaps of MnO2 and 0.125 M Ni-doped MnO2 nanoparticles were estimated to be 2.78 and 1.74 eV, correspondingly, which can be seen from UV–Vis. FTIR spectroscopy was used to determine the presence of functional groups and M–O bonds (M = Mn, Ni). The TGA/TDA examination showed that Ni-doping in MnO2 led to an improvement in its thermal properties. The cyclic voltammetry  results exhibited that Ni-doped MnO2 nanowires have remarkable catalytic performance for ORR in 0.1 M KOH alkaline conditions. This work contributes to the facile preparation of highly active and durable catalysts with improved catalytic performance mainly due to the predominance of nickel.

Article Highlights

Graphic abstract

MnO2@Reduced Graphene Oxide Nanocomposite-Based Electrochemical Sensor for the Simultaneous Determination of Trace Cd(II), Zn(II) and Cu(II) in Water Samples

The rapid detection of trace metals is one of the most important aspect in achieving environmental monitoring and protection. Electrochemical sensors remain a key solution for rapid detection of heavy metals in environmental water matrices. This paper reports the fabrication of an electrochemical sensor obtained by the simultaneous electrodeposition of MnO₂ nanoparticles and RGO nanosheets on the surface of a glassy carbon electrode. The successful electrodeposition was confirmed by the enhanced current response on the cyclic voltammograms. The XRD, HR-SEM/EDX, TEM, FTIR, and BET characterization confirmed the successful synthesis of MnO₂ nanoparticles, RGO nanosheets, and MnO₂@RGO nanocomposite. The electrochemical studies results revealed that MnO₂@RGO@GCE nanocomposite considerably improved the current response on the detection of Zn(II), Cd(II) and Cu(II) ions in surface water. These remarkable improvements were due to the interaction between MnO₂ nanomaterials and RGO nanosheets. Moreover, the modified sensor electrode portrayed high sensitivity, reproducibility, and stability on the simultaneous determination of Zn(II), Cd(II), and Cu(II) ions. The detection limits of (S/N = 3) ranged from 0.002–0.015 μg L⁻¹ for the simultaneous detection of Zn(II), Cd(II), and Cu(II) ions. The results show that MnO₂@RGO nanocomposite can be successfully used for the early detection of heavy metals with higher sensitivity in water sample analysis.

ZIF-67 Derived MnO2 Doped Electrocatalyst for Oxygen Reduction Reaction

In this study, zeolitic imidazolate framework (ZIF-67) derived nano-porous carbon structures that were further hybridized with MnO2 were tested for oxygen reduction reaction (ORR) as cathode material for fuel cells. The prepared electrocatalyst was characterized by X-ray powder diffraction (XRD), scanning electron microscopy (SEM) and Energy Dispersive X-ray Analysis (EDX). Cyclic voltammetry was performed on these materials at different scan rates under dissolved oxygen in basic media (0.1 M KOH), inert and oxygen rich conditions to obtain their I–V curves. Electrochemical impedance spectroscopy (EIS) and Chronoamperometry was also performed to observe the materials’ impedance and stability. We report improved performance of hybridized catalyst for ORR based on cyclic voltammetry and EIS results, which show that it can be a potential candidate for fuel cell applications.

Study of a Thin Film Aluminum-Air Battery

A thin film aluminum-air battery has been constructed using a commercial grade Al-6061 plate as anode electrode, an air-breathing carbon cloth carrying an electrocatalyst as cathode electrode, and a thin porous paper soaked with aqueous KOH as electrolyte. This type of battery demonstrates a promising behavior under ambient conditions of 20 °C temperature and around 40% humidity. It presents good electric characteristics when plain nanoparticulate carbon (carbon black) is used as electrocatalyst but it is highly improved when MnO2 particles are mixed with carbon black. Thus, the open-circuit voltage was 1.35 V, the short-circuit current density 50 mA cm−2, and the maximum power density 20 mW cm−2 in the absence of MnO2 and increased to 1.45 V, 60 mA cm−2, and 28 mW cm−2, respectively, in the presence of MnO2. The corresponding maximum energy yield during battery discharge was 4.9 mWh cm−2 in the absence of MnO2 and increased to 5.5 mWh cm−2 in the presence of MnO2. In the second case, battery discharge lasted longer under the same discharge conditions. The superiority of the MnO2-containing electrocatalyst is justified by electrode electrochemical characterization data demonstrating reduction reactions at higher potential and charge transfer with much smaller resistance.