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Xie H, Zhong K, Niu S, Li X, Hu Z, Xiao G, Huang Y, Zhang H, Liu Y, Zhang H, Cai Q. Air-Mediated Biomimetic Synthesis of Polyhydroxyalkanoate with C4 Diol. Angew Chem Int Ed Engl 2025; 64:e202417660. [PMID: 39714430 DOI: 10.1002/anie.202417660] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/13/2024] [Revised: 12/06/2024] [Accepted: 12/17/2024] [Indexed: 12/24/2024]
Abstract
Poly(4-hydroxybutyrate) (P4HB) is a high-performance, well-recyclable, and biodegradable polyhydroxyalkanoate (PHA). However, conventional bioproduction of homopolymeric P4HB involves complex and costly processes with C4 feedstocks, particularly 1,4-butanediol (BDO), and enzyme-coenzyme systems in genetically engineered bacteria. An alternative extracellular chemical route utilizing aerial oxidation of BDO offers cost and energy benefits but struggle with conversion efficiency. Inspired by efficient intracellular oxidation of primary alcohols, we propose a ruthenium-phosphine synergistic catalytic system that mimics enzyme-coenzyme functionality. This system effectively catalyzed the air-mediated, solvent-free oxidation of BDO to produce γ-butyrolactone (γ-BL) and oligomeric P4HB, with a space-time yield (10.37 g [γ-BL unit] g-1 catalyst h-1) surpassing the values (<5.5) of previous approaches. The oligomer-containing products were reversibly converted to γ-BL and then to P4HB (28.9 kDa) via ring-opening polymerization, exceeding reported values (<16 kDa). This study provides the potential for large-scale synthesis of high-value PHAs from diverse non-grain-based diols, offering economic and environmental advantages.
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Affiliation(s)
- Huilin Xie
- Advanced Functional Materials Research Center, Chemistry and Chemical Engineering Guangdong Laboratory, 515031, Shantou, China
- College of Chemistry and Chemical Engineering, Shantou University, 515063, Shantou, China
| | - Kaibin Zhong
- "New Chemical Engineering" Comprehensive Research Platform, Chemistry and Chemical Engineering Guangdong Laboratory, 515031, Shantou, China
| | - Shihao Niu
- State Key Laboratory of Biobased Fiber Manufacturing Technology, Zhejiang Sci-Tech University, 310018, Hangzhou, China
| | - Xiaoxu Li
- Advanced Functional Materials Research Center, Chemistry and Chemical Engineering Guangdong Laboratory, 515031, Shantou, China
| | - Zexu Hu
- Advanced Functional Materials Research Center, Chemistry and Chemical Engineering Guangdong Laboratory, 515031, Shantou, China
| | - Guang Xiao
- Advanced Functional Materials Research Center, Chemistry and Chemical Engineering Guangdong Laboratory, 515031, Shantou, China
| | - Yifu Huang
- College of Chemistry and Chemical Engineering, Shantou University, 515063, Shantou, China
| | - Hongjie Zhang
- State Key Laboratory of Biobased Fiber Manufacturing Technology, Zhejiang Sci-Tech University, 310018, Hangzhou, China
| | - Yuan Liu
- "New Chemical Engineering" Comprehensive Research Platform, Chemistry and Chemical Engineering Guangdong Laboratory, 515031, Shantou, China
| | - Hefeng Zhang
- College of Chemistry and Chemical Engineering, Shantou University, 515063, Shantou, China
| | - Qiuquan Cai
- Advanced Functional Materials Research Center, Chemistry and Chemical Engineering Guangdong Laboratory, 515031, Shantou, China
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Liu S, Jin Y, Huang S, Zhu Q, Shao S, Lam JCH. One-pot redox cascade paired electrosynthesis of gamma-butyrolactone from furoic acid. Nat Commun 2024; 15:1141. [PMID: 38326323 PMCID: PMC10850494 DOI: 10.1038/s41467-024-45278-z] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/23/2023] [Accepted: 01/19/2024] [Indexed: 02/09/2024] Open
Abstract
The catalytic valorisation of biomass to afford synthetically useful small molecules is essential for sustainable biorefinery processes. Herein, we present a mild cascaded electrochemical protocol for converting furoic acid, a common biomass-derived feedstock, into a versatile platform chemical, gamma-butyrolactone. In the platinum(+)|nickel(-) electrode paired undivided cell, furoic acid is electrochemically oxidised with 84.2% selectivity to 2(5H)-furanone, the olefin of which is then hydrogenated to yield gamma-butyrolactone with 98.5% selectivity. The final gamma-butyrolactone yield is 69.1% with 38.3% Faradaic efficiency and 80.1% carbon balance when the reaction is performed with 100 mM furoic acid at 80 °C at +2.0 VAg/AgCl. Mechanistic investigation revealed the critical temperature and electrolyte pH conditions that maximise the production and protection of the key intermediate, furan radical, promoting its transition to 2(5H)-furanone rather than self-polymerising. The reaction is scalable, as 2.1 g of 98.1% pure gamma-butyrolactone is isolated through a simple solvent extraction.
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Affiliation(s)
- Shengqin Liu
- School of Energy and Environment, City University of Hong Kong, Kowloon Tong, Hong Kong SAR, 999077, China
| | - Yangxin Jin
- School of Energy and Environment, City University of Hong Kong, Kowloon Tong, Hong Kong SAR, 999077, China
| | - Shuquan Huang
- School of Energy and Environment, City University of Hong Kong, Kowloon Tong, Hong Kong SAR, 999077, China
- Faculty of Chemical Engineering, Kunming University of Science and Technology, Kunming, 650500, China
| | - Qi Zhu
- School of Energy and Environment, City University of Hong Kong, Kowloon Tong, Hong Kong SAR, 999077, China
| | - Shan Shao
- School of Energy and Environment, City University of Hong Kong, Kowloon Tong, Hong Kong SAR, 999077, China
| | - Jason Chun-Ho Lam
- School of Energy and Environment, City University of Hong Kong, Kowloon Tong, Hong Kong SAR, 999077, China.
- State Key Laboratory of Marine Pollution, City University of Hong Kong, Kowloon Tong, Hong Kong SAR, 999077, China.
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Hayes G, Laurel M, MacKinnon D, Zhao T, Houck HA, Becer CR. Polymers without Petrochemicals: Sustainable Routes to Conventional Monomers. Chem Rev 2023; 123:2609-2734. [PMID: 36227737 PMCID: PMC9999446 DOI: 10.1021/acs.chemrev.2c00354] [Citation(s) in RCA: 51] [Impact Index Per Article: 25.5] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/31/2022] [Indexed: 11/28/2022]
Abstract
Access to a wide range of plastic materials has been rationalized by the increased demand from growing populations and the development of high-throughput production systems. Plastic materials at low costs with reliable properties have been utilized in many everyday products. Multibillion-dollar companies are established around these plastic materials, and each polymer takes years to optimize, secure intellectual property, comply with the regulatory bodies such as the Registration, Evaluation, Authorisation and Restriction of Chemicals and the Environmental Protection Agency and develop consumer confidence. Therefore, developing a fully sustainable new plastic material with even a slightly different chemical structure is a costly and long process. Hence, the production of the common plastic materials with exactly the same chemical structures that does not require any new registration processes better reflects the reality of how to address the critical future of sustainable plastics. In this review, we have highlighted the very recent examples on the synthesis of common monomers using chemicals from sustainable feedstocks that can be used as a like-for-like substitute to prepare conventional petrochemical-free thermoplastics.
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Affiliation(s)
- Graham Hayes
- Department
of Chemistry, University of Warwick, CV4 7ALCoventry, United Kingdom
| | - Matthew Laurel
- Department
of Chemistry, University of Warwick, CV4 7ALCoventry, United Kingdom
| | - Dan MacKinnon
- Department
of Chemistry, University of Warwick, CV4 7ALCoventry, United Kingdom
| | - Tieshuai Zhao
- Department
of Chemistry, University of Warwick, CV4 7ALCoventry, United Kingdom
| | - Hannes A. Houck
- Department
of Chemistry, University of Warwick, CV4 7ALCoventry, United Kingdom
- Institute
of Advanced Study, University of Warwick, CV4 7ALCoventry, United Kingdom
| | - C. Remzi Becer
- Department
of Chemistry, University of Warwick, CV4 7ALCoventry, United Kingdom
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Patil KN, Prasad D, Manoorkar VK, Bhanushali JT, Jadhav AH, Nagaraja BM. Selective vapour-phase dehydrocyclization of biomass-derived 1,4-butanediol to γ-butyrolactone over Cu/ZnAl2O4-CeO2 catalyst. J IND ENG CHEM 2022. [DOI: 10.1016/j.jiec.2021.10.018] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
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Liu H, Jiang Y, Zhao H, Hou Z. Preparation of highly dispersed Cu catalysts from hydrotalcite precursor for the dehydrogenation of 1,4-butanediol. J IND ENG CHEM 2021. [DOI: 10.1016/j.jiec.2021.07.008] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/11/2022]
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Hur J, Jang J, Sim J. A Review of the Pharmacological Activities and Recent Synthetic Advances of γ-Butyrolactones. Int J Mol Sci 2021; 22:2769. [PMID: 33803380 PMCID: PMC7967234 DOI: 10.3390/ijms22052769] [Citation(s) in RCA: 29] [Impact Index Per Article: 7.3] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/25/2021] [Revised: 02/26/2021] [Accepted: 03/03/2021] [Indexed: 02/06/2023] Open
Abstract
γ-Butyrolactone, a five-membered lactone moiety, is one of the privileged structures of diverse natural products and biologically active small molecules. Because of their broad spectrum of biological and pharmacological activities, synthetic methods for γ-butyrolactones have received significant attention from synthetic and medicinal chemists for decades. Recently, new developments and improvements in traditional methods have been reported by considering synthetic efficiency, feasibility, and green chemistry. In this review, the pharmacological activities of natural and synthetic γ-butyrolactones are described, including their structures and bioassay methods. Mainly, we summarize recent advances, occurring during the past decade, in the construction of γ-butyrolactone classified based on the bond formation in γ-butyrolactone between (i) C5-O1 bond, (ii) C4-C5 and C2-O1 bonds, (iii) C3-C4 and C2-O1 bonds, (iv) C3-C4 and C5-O1 bonds, (v) C2-C3 and C2-O1 bonds, (vi) C3-C4 bond, and (vii) C2-O1 bond. In addition, the application to the total synthesis of natural products bearing γ-butyrolactone scaffolds is described.
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Affiliation(s)
- Joonseong Hur
- Natural Products Research Institute, Korea Institute of Science and Technology (KIST), 679 Saimdang-ro, Gangneung 25451, Korea;
| | - Jaebong Jang
- College of Pharmacy, Korea University, Sejong 30019, Korea
| | - Jaehoon Sim
- College of Pharmacy, Chungnam National University, Daejeon 34134, Korea
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Wang Y, Zhu H, Duan Z, Zhao Z, Zhao Y, Lan X, Chen L, Guo D. Study on the Structure of Cu/ZrO2 Catalyst and the Formation Mechanism of Disodium Iminodiacetate and Sodium Glycine. Catal Letters 2020. [DOI: 10.1007/s10562-019-02989-z] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/27/2022]
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8
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Paleti G, Peddinti N, Gajula N, Kadharabenchi V, Rao KSR, Burri DR. Direct ethanol condensation to diethyl acetal in the vapour phase at atmospheric pressure over CuNP/SBA-15 catalysts. NEW J CHEM 2019. [DOI: 10.1039/c9nj02287b] [Citation(s) in RCA: 9] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
Abstract
Of the biomass valorization technologies, bioethanol production and its selective conversion to diethyl acetal is of utmost importance to meet the increasing demand for bio-fuel additives.
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Affiliation(s)
- Gidyonu Paleti
- Catalysis & Fine chemicals Division
- Indian Institute of Chemical Technology
- Hyderabad-5000607
- India
- CSIR-Academy of Scientific and Innovative Research (CSIR-AcSIR)
| | - Nagaiah Peddinti
- Catalysis & Fine chemicals Division
- Indian Institute of Chemical Technology
- Hyderabad-5000607
- India
| | - Naveen Gajula
- Catalysis & Fine chemicals Division
- Indian Institute of Chemical Technology
- Hyderabad-5000607
- India
- CSIR-Academy of Scientific and Innovative Research (CSIR-AcSIR)
| | - Vasikerappa Kadharabenchi
- Catalysis & Fine chemicals Division
- Indian Institute of Chemical Technology
- Hyderabad-5000607
- India
- CSIR-Academy of Scientific and Innovative Research (CSIR-AcSIR)
| | - Kamaraju Seetha Rama Rao
- Catalysis & Fine chemicals Division
- Indian Institute of Chemical Technology
- Hyderabad-5000607
- India
| | - David Raju Burri
- Catalysis & Fine chemicals Division
- Indian Institute of Chemical Technology
- Hyderabad-5000607
- India
- CSIR-Academy of Scientific and Innovative Research (CSIR-AcSIR)
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