Regulation of the activity, selectivity, and durability of Cu-based electrocatalysts for CO2 reduction

Electrolyte Effect on Electrocatalytic CO2 Reduction

Electrocatalytic CO2 reduction reaction shows great potential for converting CO2 into high-value chemicals and fuels at normal temperature and pressure, combating climate change and achieving carbon neutrality goals. However, the complex reaction pathways involve the transfer of multiple electrons and protons, resulting in poor product selectivity, and the existence of competitive hydrogen evolution reactions further increases the associated difficulties. This review illustrates the research progress on the micro mechanism of electrocatalytic CO2 reduction reaction in the electrolyte environment in recent years. The reaction pathways of the products, pH effects, cation effects and anion effects were systematically summarized. Additionally, further challenges and difficulties were also pointed out. Thus, this review provides a theoretical basis and future research direction for improving the efficiency and selectivity of electrocatalytic CO2 reduction reaction.

Modulating Electronic Structure of Amorphous Indium Oxide for Efficient Formate Synthesis Towards CO2 Electroreduction

Tuning the electronic structure of catalysts is an efficient approach to optimize the catalytic performance of CO2 electroreduction. Herein, we constructed an efficient catalyst consisting of amorphous InOX with a cotton-like structure spreading over N doped carbon (N-C) substrate to extend the catalysts-substrate interfaces for enhancing electron-transfer effect. The amorphous InOX growing on N-C substrate (InOX/N-C) exhibited an improved current density of -34.4 mA cm-2. Notably, a faradaic efficiency for formate (HCOO-) over the amorphous InOX/N-C reached 79.6 % at -1.0 V versus reversible hydrogen electrode, 1.8 times as high as that (44.2 %) over the amorphous InOX growing on carbon black substrate. Mechanistic studies revealed that the introduction of N-C as substrates accelerated charge-transfer process on the catalytic surface of InOX/N-C. Density functional theory calculations further revealed that the interactions between N-C substrate and InOX not only facilitated the potential-determining *HCOO protonation, but also inhibited hydrogen evolution, thus improving the catalytic performance for the production of HCOO-.

Electrolyte Composition-Dependent Product Selectivity in CO2 Reduction with a Porphyrinic Metal-Organic Framework Catalyst

A copper porphyrin-derived metal-organic framework electrocatalyst, FICN-8, was synthesized and its catalytic activity for CO2 reduction reaction (CO2RR) was investigated. FICN-8 selectively catalyzed electrochemical reduction of CO2 to CO in anhydrous acetonitrile electrolyte. However, formic acid became the dominant CO2RR product with the addition of a proton source to the system. Mechanistic studies revealed the change of major reduction pathway upon proton source addition, while catalyst-bound hydride (*H) species was proposed as the key intermediate for formic acid production. This work highlights the importance of electrolyte composition on CO2RR product selectivity.

Theoretical Insights into Enhancing Catalytic Performance of Al-Cu Alloy for CO2 Electroreduction toward Ethene Production

The understanding of the reaction mechanism of CO2 electroreduction (CO2RR) is essential for the precise design of catalysts for specific products with high selectivity. In this work, combined with the computational hydrogen electrode model and kinetic energy barrier calculations, CO2RR pathways on Cu(100) and Al1Cu3(100) are intensively investigated. The free energy barrier of the rate-determining step of ethylene formation is reduced from 1.08 eV for *CCOH formation on Cu(100) to 0.51 eV for *CH2OCHOH formation on Al1Cu3(100) and enhances the catalytic activity. The reaction free energy of *CO-*CO coupling is remarkably reduced from 0.86 eV on Cu(100) to -0.43 eV on Al1Cu3(100) and the coupling barrier is reduced from 0.97 to 0.37 eV, suppressing the production of gas phase CO and enhancing the production of C2 products. Furthermore, the selectivity toward C-O breaking of *CH2CHOH on Cu(100) and *CH2CH2OH on Al1Cu3(100) ensures high selectivity toward ethene rather than ethanol.

Low-temperature methanation of fermentation gas with Ni-based catalysts in a multicomponent system

A large amount of greenhouse gases, such as carbon dioxide and methane, are released during the production process of bioethanol and biogas. Converting CO2 into methane is a promising way of capturing CO2 and generating high-value gas. At present, CO2 methanation technology is still in the early stage. It requires high temperature (300-400 ℃) and pressure (> 1 MPa), leading to high cost and energy consumption. In this study, a new catalyst, Ni-Fe/Al-Ti, was developed. Compared with the activity of the common Ni/Al2O3 catalyst, that of the new catalyst was increased by 1/3, and its activation temperature was reduced by 100℃. The selectivity of methane was increased to 99%. In the experiment using simulated fermentation gas, the catalyst showed good catalytic activity and durability at a low temperature and atmospheric pressure. Based on the characterization of catalysts and the study of reaction mechanisms, this article innovatively proposed a Ni-Fe/Al-Ti quaternary catalytic system. Catalytic process was realized through the synergism of Al-Ti composite support and Ni-Fe promotion. The oxygen vacancies on the surface of the composite carrier and the higher activity metals and alloys promoted by Fe accelerate the capture and reduction of CO2. Compared with the existing catalysts, the new Ni-Fe/Al-Ti catalyst can significantly improve the methanation efficiency and has great practical application potential.

Advanced Catalyst Design and Reactor Configuration Upgrade in Electrochemical Carbon Dioxide Conversion

Electrochemical carbon dioxide reduction reaction (CO2 RR) driven by renewable energy shows great promise in mitigating and potentially reversing the devastating effects of anthropogenic climate change and environmental degradation. The simultaneous synthesis of energy-dense chemicals can meet global energy demand while decoupling emissions from economic growth. However, the development of CO2 RR technology faces challenges in catalyst discovery and device optimization that hinder their industrial implementation. In this contribution, a comprehensive overview of the current state of CO2 RR research is provided, starting with the background and motivation for this technology, followed by the fundamentals and evaluated metrics. Then the underlying design principles of electrocatalysts are discussed, emphasizing their structure-performance correlations and advanced electrochemical assembly cells that can increase CO2 RR selectivity and throughput. Finally, the review looks to the future and identifies opportunities for innovation in mechanism discovery, material screening strategies, and device assemblies to move toward a carbon-neutral society.

Highly Efficient Electroreduction of CO2 to Ethanol via Asymmetric C-C Coupling by a Metal-Organic Framework with Heterodimetal Dual Sites

The electroreduction of CO2 into value-added liquid fuels holds great promise for addressing global environmental and energy challenges. However, achieving highly selective yielding of multi-carbon oxygenates through the electrochemical CO2 reduction reaction (eCO2RR) is a formidable task, primarily due to the sluggish asymmetric C-C coupling reaction. In this study, a novel metal-organic framework (CuSn-HAB) with unprecedented heterometallic Sn···Cu dual sites (namely, a pair of SnN2O2 and CuN4 sites bridged by μ-N atoms) was designed to overcome this limitation. CuSn-HAB demonstrated an impressive Faradic efficiency (FE) of 56(2)% for eCO2RR to alcohols, achieving a current density of 68 mA cm-2 at a low potential of -0.57 V (vs RHE). Notably, no significant degradation was observed over a continuous 35 h operation at the specified current density. Mechanistic investigations revealed that, in comparison to the copper site, the SnN2O2 site exhibits a higher affinity for oxygen atoms. This enhanced affinity plays a pivotal role in facilitating the generation of the key intermediate *OCH2. Consequently, compared to homometallic Cu···Cu dual sites (generally yielding ethylene product), the heterometallic dual sites were proved to be more thermodynamically favorable for the asymmetric C-C coupling between *CO and *OCH2, leading to the formation of the key intermediate *CO-*OCH2, which is favorable for yielding ethanol product.

Recent advances in copper chalcogenides for CO2 electroreduction

Transforming CO2 through electrochemical methods into useful chemicals and energy sources may contribute to solutions for global energy and ecological challenges. Copper chalcogenides exhibit unique properties that make them potential catalysts for CO2 electroreduction. In this review, we provide an overview and comment on the latest advances made in the synthesis, characterization, and performance of copper chalcogenide materials for CO2 electroreduction, focusing on the work of the last five years. Strategies to boost their performance can be classified in three groups: (1) structural and compositional tuning, (2) leveraging on heterostructures and hybrid materials, and (3) optimizing size and morphology. Despite overall progress, concerns about selectivity and stability persist and require further investigation. This review outlines future directions for developing the next-generation of copper chalcogenide materials, emphasizing on rational design and advanced characterization techniques for efficient and selective CO2 electroreduction.

Dual-Role of Polyelectrolyte-Tethered Benzimidazolium Cation in Promoting CO2 /Pure Water Co-Electrolysis to Ethylene

Electrochemical CO2 reduction reaction (CO2 RR), as a promising route to realize negative carbon emissions, is known to be strongly affected by electrolyte cations (i.e., cation effect). In contrast to the widely-studied alkali cations in liquid electrolytes, the effect of organic cations grafted on alkaline polyelectrolytes (APE) remains unexplored, although APE has already become an essential component of CO2 electrolyzers. Herein, by studying the organic cation effect on CO2 RR, we find that benzimidazolium cation (Beim+ ) significantly outperforms other commonly-used nitrogenous cations (R4 N+ ) in promoting C2+ (mainly C2 H4 ) production over copper electrode. Cyclic voltammetry and in situ spectroscopy studies reveal that the Beim+ can synergistically boost the CO2 to *CO conversion and reduce the proton supply at the electrocatalytic interface, thus facilitating the *CO dimerization toward C2+ formation. By utilizing the homemade APE ionomer, we further realize efficient C2 H4 production at an industrial-scale current density of 331 mA cm-2 from CO2 /pure water co-electrolysis, thanks to the dual-role of Beim+ in synergistic catalysis and ionic conduction. This study provides a new avenue to boost CO2 RR through the structural design of polyelectrolytes.

Insight on Atomically Dispersed Cu Catalysts for Electrochemical CO2 Reduction

Electrochemical CO2 reduction (ECO2R) with renewable electricity is an advanced carbon conversion technology. At present, copper is the only metal to selectively convert CO2 into multicarbon (C2+) products. Among them, atomically dispersed (AD) Cu catalysts have received great attention due to the relatively single chemical environment, which are able to minimize the negative impact of morphology, valence state, and crystallographic properties, etc. on product selectivity. Furthermore, the completely exposed atomic Cu sites not only provide space and bonding electrons for the adsorption of reactants in favor of better catalytic activity but also provide an ideal platform for studying its reaction mechanism. This review summarizes the recent progress of AD Cu catalysts as a chemically tunable platform for ECO2R, including the atomic Cu sites dynamic evolution, the catalytic performance, and mechanism. Furthermore, the prospects and challenges of AD Cu catalysts for ECO2R are carefully discussed. We sincerely hope that this review can contribute to the rational design of AD Cu catalysts with enhanced performance for ECO2R.

Regulated Surface Electronic States of CuNi Nanoparticles through Metal-Support Interaction for Enhanced Electrocatalytic CO2 Reduction to Ethanol

Developing stable catalysts with higher selectivity and activity within a wide potential range is critical for efficiently converting CO2 to ethanol. Here, the carbon-encapsulated CuNi nanoparticles anchored on nitrogen-doped nanoporous graphene (CuNi@C/N-npG) composite are designedly prepared and display the excellent CO2 reduction performance with the higher ethanol Faradaic effiency (FEethanol  ≥ 60%) in a wide potential window (600 mV). The optimal cathodic energy efficiency (47.6%), Faradaic efficiency (84%), and selectivity (96.6%) are also obtained at -0.78 V versus reversible hydrogen electrode (RHE). Combining with the density functional theory (DFT) calculations, it is demonstrated that the stronger metal-support interaction (Ni-N-C) can regulate the surface electronic structure effectively, boosting the electron transfer and stabilizing the active sites (Cu0 -Cuδ+ ) on the surface of CuNi@C/N-npG, finally realizing the controllable transition of reaction intermediates. This work may guide the designs of electrocatalysts with highly catalytic performance for CO2 reduction to C2+ products.

Nanograin-Boundary-Abundant Cu2O-Cu Nanocubes with High C2+ Selectivity and Good Stability during Electrochemical CO2 Reduction at a Current Density of 500 mA/cm2

Surface and interface engineering, especially the creation of abundant Cu⁰/Cu⁺ interfaces and nanograin boundaries, is known to facilitate C₂₊ production during electrochemical CO₂ reductions over copper-based catalysts. However, precisely controlling the favorable nanograin boundaries with surface structures (e.g., Cu(100) facets and Cu[n(100)×(110)] step sites) and simultaneously stabilizing Cu⁰/Cu⁺ interfaces is challenging, since Cu⁺ species are highly susceptible to be reduced into bulk metallic Cu at high current densities. Thus, an in-depth understanding of the structure evolution of the Cu-based catalysts under realistic CO₂RR conditions is imperative, including the formation and stabilization of nanograin boundaries and Cu⁰/Cu⁺ interfaces. Herein we demonstrate that the well-controlled thermal reduction of Cu₂O nanocubes under a CO atmosphere yields a remarkably stable Cu₂O-Cu nanocube hybrid catalyst (Cu₂O(CO)) possessing a high density of Cu⁰/Cu⁺ interfaces, abundant nanograin boundaries with Cu(100) facets, and Cu[n(100)×(110)] step sites. The Cu₂O(CO) electrocatalyst delivered a high C₂₊ Faradaic efficiency of 77.4% (56.6% for ethylene) during the CO₂RR under an industrial current density of 500 mA/cm². Spectroscopic characterizations and morphological evolution studies, together with in situ time-resolved attenuated total reflection-surface enhanced infrared absorption spectroscopy (ATR-SEIRAS) studies, established that the morphology and Cu⁰/Cu⁺ interfacial sites in the as-prepared Cu₂O(CO) catalyst were preserved under high polarization and high current densities due to the nanograin-boundary-abundant structure. Furthermore, the abundant Cu⁰/Cu⁺ interfacial sites on the Cu₂O(CO) catalyst acted to increase the *CO adsorption density, thereby increasing the opportunity for C-C coupling reactions, leading to a high C₂₊ selectivity.

Electrolyte effect for carbon dioxide reduction reaction on copper electrode interface: A DFT prediction

An insightful understanding of the interaction between the electrolyte and reaction intermediate and how promotion reaction occurs of electrolyte is challenging in the electrocatalysis reaction. Herein, theoretical calculations are used to investigate the reaction mechanism of CO₂ reduction reaction to CO with different electrolytes at the Cu(111) surface. By analyzing the charge distribution of the chemisorbed CO₂ (CO₂ ^δ-) formation process, we find that the charge transfer is from metal electrode transfer to CO₂ and the hydrogen bond interaction between electrolytes and CO₂ ^δ- not only plays a key role in the stabilization of CO₂ ^δ- structure but also reduces the formation energy of *COOH. In addition, the characteristic vibration frequency of intermediates in different electrolyte solutions shows that H₂O is a component of HCO₃ ^-, promoting CO₂ adsorption and reduction. Our results provide essential insights into the role of electrolyte solutions in interface electrochemistry reactions and help understand the catalysis process at the molecular level.

Copper-based catalysts for the electrochemical reduction of carbon dioxide: progress and future prospects

There is an urgent need for the development of high performance electrocatalysts for the CO₂ reduction reaction (CO₂RR) to address environmental issues such as global warming and achieve carbon neutral energy systems. In recent years, Cu-based electrocatalysts have attracted significant attention in this regard. The present review introduces fundamental aspects of the electrocatalytic CO₂RR process together with a systematic examination of recent developments in Cu-based electrocatalysts for the electroreduction of CO₂ to various high-value multicarbon products. Current challenges and future trends in the development of advanced Cu-based CO₂RR electrocatalysts providing high activity and selectivity are also discussed.

p-d Orbital Hybridization Induced by p-Block Metal-Doped Cu Promotes the Formation of C2+ Products in Ampere-Level CO2 Electroreduction

Large-current electrolysis of CO₂ to multi-carbon (C₂₊) products is critical to realize the industrial application of CO₂ conversion. However, the poor binding strength of *CO intermediates on the catalyst surface induces multiple competing pathways, which hinder the C₂₊ production. Herein, we report that p-d orbital hybridization induced by Ga-doped Cu (CuGa) could promote efficient CO₂ electrocatalysis to C₂₊ products at ampere-level current density. It was found that CuGa exhibited the highest C₂₊ productivity with a remarkable Faradaic efficiency (FE) of 81.5% at a current density of 0.9 A/cm², and the potential at such a high current density was -1.07 V versus reversible hydrogen electrode. At 1.1 A/cm², the catalyst still maintained a high C₂₊ productivity with an FE of 76.9%. Experimental and theoretical studies indicated that the excellent performance of CuGa results from the p-d hybridization of Cu and Ga, which not only enriches reactive sites but also enhances the binding strength of the *CO intermediate and facilitates C-C coupling. The p-d hybridization strategy can be extended to other p-block metal-doped Cu catalysts, such as CuAl and CuGe, to boost CO₂ electroreduction for C₂₊ production. As far as we know, this is the first work to promote electrochemical CO₂ reduction reaction to generate the C₂₊ product by p-d orbital hybridization interaction using a p-block metal-doped Cu catalyst.

Abundant (110) Facets on PdCu3 Alloy Promote Electrochemical Conversion of CO2 to CO

Electrochemical conversion of CO₂ to high-value chemical fuels offers a promising strategy for managing the global carbon balance but faces huge challenges due to the lack of effective electrocatalysts. Here, we reported PdCu₃ alloy nanoparticles with abundant exposed (110) facets supported on N-doped three-dimensional interconnected carbon frameworks (PdCu₃/NC) as an efficient and durable electrocatalyst for electrochemical CO₂ reduction to CO. The catalyst exhibits extremely high intrinsic CO₂ reduction selectivity for CO production with a Faraday efficiency of nearly 100% at a mild potential of -0.5 V. Moreover, a rechargeable high-performance Zn-CO₂ battery with PdCu₃/NC as a cathode is developed to deliver a record-high energy efficiency of 99.2% at 0.5 mA cm^-2 and rechargeable stability of up to 133 h. Theoretical calculations elucidate that the exposed (110) facet over PdCu₃/NC is the active center for CO₂ activation and rapid formation of the key *COOH intermediate.

Electrocatalytic Reduction of CO2 to Ethanol at Close to Theoretical Potential via Engineering Abundant Electron-Donating Cuδ+ Species

Electrochemical CO₂ reduction to liquid multi-carbon alcohols provides a promising way for intermittent renewable energy reservation and greenhouse effect mitigation. Cu^δ+ (0<δ<1) species on Cu-based electrocatalysts can produce ethanol, but the in situ formed Cu^δ+ is insufficient and easily reduced to Cu⁰ . Here a Cu₂ S_1-x catalyst with abundant Cu^δ+ (0<δ<1) species is designedly synthesized and exhibited an ultralow overpotential of 0.19 V for ethanol production. The catalyst not only delivers an outstanding ethanol selectivity of 86.9 % and a Faradaic efficiency of 73.3 % but also provides a long-term stability of Cu^δ+ , gaining an economic profit based on techno-economic analysis. The calculation and in situ spectroscopic results reveal that the abundant Cu^δ+ sites display electron-donating ability, leading to the decrease of the reaction barrier in the potential-determining C-C coupling step and eventually making the applied potential close to the theoretical value.