Preparation and characterization of poly(dimethylsiloxane)-polytetrafluoroethylene (PDMS-PTFE) composite membrane for pervaporation of chloroform from aqueous solution

Direct Ink Writing 3D Printing Polytetrafluoroethylene/Polydimethylsiloxane Membrane with Anisotropic Surface Wettability and Its Application in Oil-Water Separation

Biological surfaces with physical discontinuity or chemical heterogeneity possess special wettability in the form of anisotropic wetting behavior. However, there are several challenges in designing and manufacturing samples with anisotropic wettability. This study investigates the fabrication of PTFE/PDMS grid membranes using Direct Ink Writing (DIW) 3D printing for oil-water separation applications. The ink's rheological properties were optimized, revealing that a 60% PTFE/PDMS composite exhibited the ideal shear-thinning behavior for 3D printing. Our research investigated the interplay between various printing parameters like the extrusion air pressure, layer thickness, feed rate, and printing speed, which were found to influence the filament dimensions, pore sizes, and hydrophobic properties of the grid membrane. Two distinct grid structures were analyzed for their wettability and anisotropic hydrophobic characteristics. The grid membranes achieved up to 100% oil-water separation efficiency in specific configurations. Separation efficiency was shown to be dependent on factors like intrusion pressure, grid architecture, and the number of layers. This study underscores the potential of DIW 3D printing in creating specialized surfaces with controlled wettability, particularly superhydrophobicity and anisotropy, paving the way for advanced environmental applications such as efficient oil-water separation.

Customized Preparation of Heat-Resistant Fully Flexible Sensors Based on Coaxial 3D Printing

The conventional behavior recognition strategy for wearable sensors used in high-temperature environments typically requires an external power supply, and the manufacturing process is cumbersome. Herein, we present a rational design strategy based on fully flexible printable materials and a customized device-manufacturing process for skin-conformable triboelectric nanogenerator sensors. In detail, using high temperature-resistant ink and 3D printing technology to manufacture a coaxial triboelectric nanogenerator (C-TENG) sensor, the C-TENG exhibits high stretchability (>400%), a wide working range (>250 °C), and high output voltage (>100 V). The C-TENG can be worn on various parts of the human body, providing a robust skin-device interface that recognizes diverse human behaviors. Using machine learning algorithms, behaviors such as walking, running, sitting, squatting, climbing stairs, and falling can be identified, achieving 100% behavior recognition accuracy through the selective input and optimization of an appropriate dataset. This paper provides a research perspective for the customization, extension, and rapid fabrication of heat-resistant, fully flexible TENGs.

Improving the Pervaporation Performance of PDMS Membranes for Trichloroethylene by Incorporating Silane-Modified ZSM-5 Zeolite

The hydrophobic nature of inorganic zeolite particles plays a crucial role in the efficacy of mixed matrix membranes (MMMs) for the separation of trichloroethylene (TCE) through pervaporation. This study presents a novel approach to further augment the hydrophobicity of ZSM-5. The ZSM-5 zeolite molecular sieve was subjected to modification using three different silane coupling agents, namely, n-octyltriethoxysilane (OTES), γ-methacryloxypropyltrimethoxysilane (KH-570), and γ-aminopropyltriethoxysilane (KH-550). The water contact angles of the resulting OTES@ZSM-5, KH-570@ZSM-5, and KH-550@ZSM-5 particles exhibited significant increases from 97.2° to 112.8°, 109.1°, and 102.7°, respectively, thereby indicating a notable enhancement in hydrophobicity. Subsequently, mixed matrix membranes (MMMs) were fabricated by incorporating the aforementioned silane-modified ZSM-5 particles into polydimethylsiloxane (PDMS), leading to a considerable improvement in the adsorption selectivity of these membranes towards trichloroethylene (TCE). The findings indicate that the PDMS membrane with a 20 wt.% OTES@ZSM-5 particle loading exhibits superior pervaporation performance. When subjected to a temperature of 30 °C, flow rate of 100 mL/min, and vacuum of 30 Kpa, the separation factor and total flux of a 3 × 10-7 wt.% TCE solution reach 328 and 155 gm-2·h-1, respectively. In comparison to the unmodified ZSM-5/PDMS membrane, the separation factor demonstrates a 41% increase, while the TCE flux experiences a 6% increase. Consequently, this approach effectively enhances the pervaporation separation capabilities of the PDMS membrane for TCE.

Self-lubrication and tribological properties of polymer composites containing lubricant

The purpose of this study was to improve the tribological properties of polydimethylsiloxane (PDMS) by mixing lubricants into it. The chemical composition, physical/chemical bonding state, and mechanical properties of the PDMS/lubricant composites (PLCs), prepared by mixing PDMS and lubricants at different ratios, were analyzed. With increasing lubricant content, the friction coefficient initially decreased, reaching a minimum value at a PDMS/lubricant ratio of 100 : 10; however, it gradually increased with a further increase in the lubricant content. The mechanical properties of PLCs with lubricant contents of 10% and higher decreased owing to the lubricant addition, so that the contact area with the sliding counter tip increased with lubricant content, but the frictional resistance was still decreased owing to the self-lubricating effect. In addition, owing to the effect of the lubricating film, there was no direct contact between the PLC surface and counter tip, and almost no damage was done to the PLC surface. Finite element analysis of the changes in stress during indentation and sliding confirmed that the stress applied to the PLCs was lower than that for bare PDMS.

Highly Skin-Conformal Laser-Induced Graphene-Based Human Motion Monitoring Sensor

Bio-compatible strain sensors based on elastomeric conductive polymer composites play pivotal roles in human monitoring devices. However, fabricating highly sensitive and skin-like (flexible and stretchable) strain sensors with broad working range is still an enormous challenge. Herein, we report on a novel fabrication technology for building elastomeric conductive skin-like composite by mixing polymer solutions. Our e-skin substrates were fabricated according to the weight of polydimethylsiloxane (PDMS) and photosensitive polyimide (PSPI) solutions, which could control substrate color. An e-skin and 3-D flexible strain sensor was developed with the formation of laser induced graphene (LIG) on the skin-like substrates. For a one-step process, Laser direct writing (LDW) was employed to construct superior durable LIG/PDMS/PSPI composites with a closed-pore porous structure. Graphene sheets of LIG coated on the closed-porous structure constitute a deformable conductive path. The LIG integrated with the closed-porous structure intensifies the deformation of the conductive network when tensile strain is applied, which enhances the sensitivity. Our sensor can efficiently monitor not only energetic human motions but also subtle oscillation and physiological signals for intelligent sound sensing. The skin-like strain sensor showed a perfect combination of ultrawide sensing range (120% strain), large sensitivity (gauge factor of ~380), short response time (90 ms) and recovery time (140 ms), as well as superior stability. Our sensor has great potential for innovative applications in wearable health-monitoring devices, robot tactile systems, and human-machine interface systems.

Controlled Methodology for Development of a Polydimethylsiloxane-Polytetrafluoroethylene-Based Composite for Enhanced Chemical Resistance: A Structure-Property Relationship Study

Polydimethylsiloxane (PDMS) polymers are highly appreciated materials that are broadly applied in several industries, from baby bottle nipples to rockets. Momentive researchers are continuously working to understand and expand the scope of PDMS-based materials. Fluorofunctional PDMS has helped the world to apply in specialty applications. Efforts are taken to develop such siloxane-fluoropolymer composite materials with good thermal, solvent, and chemical resistance performances. We leveraged inherently flexible PDMS as the model matrix, whereas polytetrafluoroethylene (PTFE) was used as the additive to impart the functional benefits, offering great value in comparison to the individual polymers. The composites were made at three different mixing temperatures, that is, 0-35 °C, and different loadings of PTFE, that is, 0.5-8% (w/w), were selected as the model condition. A strong dependency of the mixing temperature against the performance attributes of the developed composites was noted. Mechanical and thermal stability of the composites were evaluated along with optical properties. X-ray diffraction demonstrated the change in the crystallite size of the PTFE particles as a function of processing temperature. Compared to the phase II crystallite structure of the PTFE, the fibrils formed in phase IV imparted a better reinforcing capability toward the PDMS matrix. A synergistic balance between higher filler loading and mechanical properties of the composite can be achieved by doping the formulation with short-chain curable PDMS, with 238% increment of tensile strength at 8 wt % PTFE loading when compared to the control sample. The learning was extended to check the applicability of doping such PTFE powder in commercial liquid silicone rubber (LSR). In the window of study, the formulated LSR demonstrated improved mechanical properties with additional functional benefits like resistance toward engine oil and other chemical solvents.

A Comparative Study of Compressible and Conductive Vertically Aligned Carbon Nanotube Forest in Different Polymer Matrixes for High-Performance Piezoresistive Force Sensors

In the present scenario, conducting and lightweight flexible polymer nanocomposites rival metallic and inorganic semiconducting materials as highly sensitive piezoresistive force sensors. Herein, we explore the feasibility of vertically aligned carbon nanotube (VACNT) nanocomposites impregnated in different polymer matrixes, envisioned as highly efficient piezoresistors in sensor applications. Polymer nanocomposites are selectively designed and fabricated using three different polymer matrixes, i.e., polydimethylsiloxane (PDMS), polyurethane (PU), and epoxy resins with ideal reinforcement of VACNTs to enhance the thermal stability, conductivity, compressibility, piezoresistivity, and sensitivity of these nanocomposites. To predict the best piezoresistive force sensor, we evaluated the structural, optical, thermal, electrical, mechanical, and piezoresistive properties of the nanocomposites using field-emission scanning electron microscopy (FESEM), X-ray diffraction (XRD), Raman spectroscopy, thermogravimetric analysis (TGA), I-V measurements, compressive stress-strain measurements, hysteresis, sensitivity, and force studies. The results demonstrate that the PDMS/VACNT nanocomposite is capable of sustaining large force with almost complete recovery and enhanced sensitivity, thereby fulfilling the desirable need for a highly efficient conductive and flexible force sensor as compared to PU/VACNT and epoxy/VACNT nanocomposites.

Surface-Treated Poly(dimethylsiloxane) as a Gate Dielectric in Solution-Processed Organic Field-Effect Transistors

Poly(dimethylsiloxane) (PDMS) is a transparent and flexible elastomer which has a myriad of applications in various fields including organic electronics. However, the inherent hydrophobic nature and low surface energy of PDMS prevent its direct use in many applications. It is seldom utilized as a gate dielectric in solution-processed organic field effect transistors (OFETs). In this work, we demonstrate a simple method, extended ultraviolet-ozone (UVO) treatment, to modify the PDMS surface and effectively employ it in solution-processed OFETs as a gate dielectric material. The modified PDMS surface shows enhanced wettability and adherence to both polar and nonpolar liquids, which is contrary to the generally observed hydrophilic nature of UVO-treated PDMS surfaces because of the creation of polar functional groups. The morphological changes happening on the PDMS surface as a result of extended UVO treatment play a major role in making the surface suitable for all type of solvents discussed here. The contact angle measurements are used to give qualitative evidence for this observation. The modified PDMS is then used as a gate dielectric in solution-processed n- and p-channel OFETs using [6,6]-phenyl-C61-butyric acid methyl ester (PC₆₀BM) and regioregular poly(3-hexylthiophene) (rr-P3HT) semiconductors, respectively.