The Effect of Li x Ni2-x O2/Ni with Modification Method on Activity and Durability of Alkaline Water Electrolysis Anode

Solar-Powered AEM Electrolyzer via PGM-Free (Oxy)hydroxide Anode with Solar to Hydrogen Conversion Efficiency of 12.44

Water electrolyzers powered by renewable energy are emerging as clean and sustainable technology for producing hydrogen without carbon emissions. Specifically, anion exchange membrane (AEM) electrolyzers utilizing non-platinum group metal (non-PGM) catalysts have garnered attention as a cost-effective method for hydrogen production, especially when integrated with solar cells. Nonetheless, the progress of such integrated systems is hindered by inadequate water electrolysis efficiency, primarily caused by poor oxygen evolution reaction (OER) electrodes. To address this issue, a NiFeCo─OOH has developed as an OER electrocatalyst and successfully demonstrated its efficacy in an AEM electrolyzer, which is powered by renewable electricity and integrated with a silicon solar cell.

Fe-Ni-based alloys as highly active and low-cost oxygen evolution reaction catalyst in alkaline media

NiFe-based oxo-hydroxides are highly active for the oxygen evolution reaction but require complex synthesis and are poorly durable when deposited on foreign supports. Herein we demonstrate that easily processable, Earth-abundant and cheap Fe-Ni alloys spontaneously develop a highly active NiFe oxo-hydroxide surface, exsolved upon electrochemical activation. While the manufacturing process and the initial surface state of the alloys do not impact the oxygen evolution reaction performance, the growth/composition of the NiFe oxo-hydroxide surface layer depends on the alloying elements and initial atomic Fe/Ni ratio, hence driving oxygen evolution reaction activity. Whatever the initial Fe/Ni ratio of the Fe-Ni alloy (varying between 0.004 and 7.4), the best oxygen evolution reaction performance (beyond that of commercial IrO2) and durability was obtained for a surface Fe/Ni ratio between 0.2 and 0.4 and includes numerous active sites (high NiIII/NiII capacitive response) and high efficiency (high Fe/Ni ratio). This knowledge paves the way to active and durable Fe-Ni alloy oxygen-evolving electrodes for alkaline water electrolysers.

Investigation of Charge–Discharging Behavior of Metal Oxide–Based Anode Electrocatalysts for Alkaline Water Electrolysis to Suppress Degradation due to Reverse Current

In the bipolar-type alkaline water electrolysis powered by renewable energy, electrocatalysts are degraded by repeated potential change associated with the generation of reverse current. If an electrode has large discharge capacity, the opposite electrode on the same bipolar plate is degraded by the reverse current. In this study, discharge capacity of various transition metal-based electrocatalysts was investigated to clarify the determining factors of electrocatalysts on the reverse current and durability. The discharge capacities from 1.5 to 0.5 V vs. RHE (Qdc,0.5) of electrocatalysts are proportional to the surface area in most cases. The proportionality coefficient, corresponding to the specific capacity, is 1.0 C·m–2 for Co3O4 and 2.3 C·m–2 for manganese-based electrocatalysts. The substitution of Co3+ in Co3O4 with Ni3+ increased Qdc,0.5. The upper limit of theoretical specific capacity for Co3O4 is estimated to be 1.699 C·m–2, meaning the former and latter cases correspond to 2- and 1-electron reactions, respectively, per a cation at the surface. The discharge capacities of the elctrocatalysts increased because of the dissolution and recrystallization of nickel and/or cobalt into metal hydroxides. The increase in the capacities of Co3O4 and NiCo2O4 during ten charge–discharge cycles was below 2–9% and 0.5–38%, respectively. Therefore, if a cathode electrocatalyst with relatively low redox durability is used on the one side of a bipolar plate, it is necessary to control optimum discharge capacity of the anode by changing surface area and constituent metal cations to minimize the generation of reverse current.

Graphical Abstract

Cobalt-Iron-Phosphate Hydrogen Evolution Reaction Electrocatalyst for Solar-Driven Alkaline Seawater Electrolyzer

Seawater splitting represents an inexpensive and attractive route for producing hydrogen, which does not require a desalination process. Highly active and durable electrocatalysts are required to sustain seawater splitting. Herein we report the phosphidation-based synthesis of a cobalt–iron–phosphate ((Co,Fe)PO₄) electrocatalyst for hydrogen evolution reaction (HER) toward alkaline seawater splitting. (Co,Fe)PO₄ demonstrates high HER activity and durability in alkaline natural seawater (1 M KOH + seawater), delivering a current density of 10 mA/cm² at an overpotential of 137 mV. Furthermore, the measured potential of the electrocatalyst ((Co,Fe)PO₄) at a constant current density of −100 mA/cm² remains very stable without noticeable degradation for 72 h during the continuous operation in alkaline natural seawater, demonstrating its suitability for seawater applications. Furthermore, an alkaline seawater electrolyzer employing the non-precious-metal catalysts demonstrates better performance (1.625 V at 10 mA/cm²) than one employing precious metal ones (1.653 V at 10 mA/cm²). The non-precious-metal-based alkaline seawater electrolyzer exhibits a high solar-to-hydrogen (STH) efficiency (12.8%) in a commercial silicon solar cell.