Highly Concentrated, Conductive, Defect-free Graphene Ink for Screen-Printed Sensor Application

Ultra-high thermally conductive graphite microplatelet/aramid nanofiber composites with reduced interfacial thermal resistances by engineered interface π-π interactions

Polymer-based thermally conductive composites with ultrahigh in-plane thermal conductivity are ideal candidates for heat dissipation applications in electronics. However, the complex interfaces between the functional filler and polymer matrix limit the significant increase in thermal conductivity of the polymer composites. In this study, we developed a one-pot strategy to prepare highly thermally conductive composite films of freeze-expansion large-size graphite microplatelets (F-GMPs) and aramid nanofibers (ANFs) with π-π interactions. The obtained F-GMP/ANF nanocomposite films present salient in-plane thermal conductivity, considerable flexibility, and outstanding long-term stability. The π-π interactions between the F-GMPs and ANFs promote the freeze-expansion exfoliation of graphite, yielding stable F-GMP/ANF precursor pastes with high-quality graphite platelets. Moreover, the π-π interactions improve the filler-matrix interfacial compatibility and reduce the interfacial thermal resistance, while the large-size F-GMP particles are directly lapped to construct a thermal transfer pathway with a reduction in the filler-filler interfacial thermal resistance. Consequently, the F-GMP/ANF composite films with 30 wt% F-GMPs exhibit unprecedentedly high in-plane thermal conductivity (56.89 W m-1 K-1) and corresponding thermal conductivity enhancement efficiency, presenting great application potential for the effective thermal management of highly integrated electronics.

Smart Gas Sensors: Recent Developments and Future Prospective

Gas sensor is an indispensable part of modern society with wide applications in environmental monitoring, healthcare, food industry, public safety, etc. With the development of sensor technology, wireless communication, smart monitoring terminal, cloud storage/computing technology, and artificial intelligence, smart gas sensors represent the future of gas sensing due to their merits of real-time multifunctional monitoring, early warning function, and intelligent and automated feature. Various electronic and optoelectronic gas sensors have been developed for high-performance smart gas analysis. With the development of smart terminals and the maturity of integrated technology, flexible and wearable gas sensors play an increasing role in gas analysis. This review highlights recent advances of smart gas sensors in diverse applications. The structural components and fundamental principles of electronic and optoelectronic gas sensors are described, and flexible and wearable gas sensor devices are highlighted. Moreover, sensor array with artificial intelligence algorithms and smart gas sensors in "Internet of Things" paradigm are introduced. Finally, the challenges and perspectives of smart gas sensors are discussed regarding the future need of gas sensors for smart city and healthy living.

Theoretical and Experimental Studies of Molecular Interactions between Engineered Graphene and Phosphate Ions for Graphene-Based Phosphate Sensing

Fundamental understanding of the interactions of nanoscale materials with molecules of interest is essential for the development of electronic devices, such as sensors. In particular, structures and molecular interaction properties of engineered graphenes are still largely unexplored, despite these materials' great potential to be used as molecular sensors. As an example of end user application, the detection of phosphorus in the form of phosphate in a soil environment is important for soil fertility and plant growth. However, due to the lack of an affordable technology, it is currently hard to measure the amount of phosphate directly in the soil; therefore, suitable sensor technologies need to be developed for phosphate sensors. In this work, pristine graphene and several modified graphene materials (oxygenated graphene, graphene with vacancies, and curved graphene) were studied as candidates for phosphate sensor materials using density functional theory (DFT) calculations. Our calculations showed that both pristine graphene and functionalized graphene were able to adsorb phosphate species strongly. In addition, these graphene nanomaterials showed selectivity of adsorption of phosphate with respect to nitrate, with stronger adsorption energies for phosphate. Furthermore, our calculations showed significant changes in electrical conductivities of pristine graphene and functionalized graphenes after phosphate species adsorption, in particular, on graphene with oxygen (hydroxyl and epoxide) functional groups. Experimental measurements of electrical resistivity of graphene before and after adsorption of dihydrogen phosphate showed an increase in resistivity upon adsorption of phosphate, consistent with the theoretical predictions. Our results recommend graphene and functionalized graphene-based nanomaterials as good candidates for the development of phosphate sensors.

Printable and flexible integrated sensing systems for wireless healthcare

The rapid development of wearable sensing devices and artificial intelligence has enabled portable and wireless tracking of human health, fulfilling the promise of digitalized healthcare applications. To achieve versatile design and integration of multi-functional modules including sensors and data transmission units onto various flexible platforms, printable technologies emerged as some of the most promising strategies. This review first introduces the commonly utilized printing technologies, followed by discussion of the printable ink formulations and flexible substrates to ensure reliable device fabrication and system integration. The advances of printable sensors for body status monitoring are then discussed. Moreover, the integration of wireless data transmission via printable approaches is also presented. Finally, the challenges in achieving printable sensing devices and wireless integrated systems with competitive performances are considered, so as to realize their practical applications for personalized healthcare.

Green One-Step Strategy of Conductive Ink for Active Health Monitoring in Rehabilitation and Early Care

Conductive ink deposited on flexible substrates through simple methods such as dyeing or printing is one of the most promising approaches for scalable fabrication of wearable electronics. However, excessive chemical additives or a complex preparation process has limited the practical applications of conductive inks. Herein, a highly stable and antibacterial AgNPs/CNT/rGO (SACR) conductive ink with the only assistance of sustainable silk sericin (SS) is developed through a green one-step strategy. SS functions as not only the reductant of silver ions and GO by donating electrons but also the dispersant and stabilizer of CNTs through strong noncovalent interactions. The universality of SACR ink is demonstrated by depositing on various flexible substrates through handwriting, screen-printing, and dyeing techniques; meanwhile, the mechanical reliability between SACR ink and substrates is validated by peeling, bending, and twisting measurements. In addition, the synergistic effects of the multilevel hierarchical 0D/1D/2D structure and abundant interfacial interactions in SACR ink are advantageous to enhancing sensing performance. An SACR ink-based strain sensor and hydrogen peroxide (H2O2) sensor are fabricated to detect physical and biochemical indicators, demonstrating the enormous potential of SACR ink in intelligent wearables for active health monitoring in early care.

A Review of the Carbon-Based Solid Transducing Layer for Ion-Selective Electrodes

As one of the key components of solid-contact ion-selective electrodes (SC-ISEs), the SC layer plays a crucial role in electrode performance. Carbon materials, known for their efficient ion-electron signal conversion, chemical stability, and low cost, are considered ideal materials for solid-state transducing layers. In this review, the application of different types of carbon materials in SC-ISEs (from 2007 to 2023) has been comprehensively summarized and discussed. Representative carbon-based materials for the fabrication of SC-ISEs have been systematically outlined, and the influence of the structural characteristics of carbon materials on achieving excellent performance has been emphasized. Finally, the persistent challenges and potential opportunities are also highlighted and discussed, aiming to inspire the design and fabrication of next-generation SC-ISEs with multifunctional composite carbon materials in the future.

A high-performance, all-solid-state Na+ selective sensor printed with eco-friendly conductive ink

In recent years, the integration of flexible printed electronics and electrochemical sensors has emerged as a new approach for developing wearable biochemical detecting devices. Among the materials utilized in flexible printed electronics, carbon-based conductive inks are considered to be crucial. In this study, we propose a cost-effective, highly conductive, and environmentally friendly ink formulation utilizing graphite and carbon black (CB) as conductive fillers, resulting in a very low sheet resistance of 15.99 Ω sq^-1 (conductivity of 2.5 × 10³ S m^-1) and a printed film thickness of 25 μm. The unique "sandwich" structure of the working electrode (WE) printed with this ink enhances its electrical conductivity, leading to high sensitivity, selectivity, and stability, with almost no water film generated between the WE and the ion-selective membrane (ISM), strong ion selectivity, long-term stability, and anti-interference. The lower detection limit of the sensor for Na⁺ is 0.16 mM with a slope of 75.72 mV per decade. To validate the sensor's usability, we analyzed three sweat samples collected during physical activity, with Na⁺ concentrations within the typical range for human sweat (51 ± 4 mM, 39 ± 5 mM, and 46 ± 2 mM).

Intelligent Soft Sweat Sensors for the Simultaneous Healthcare Monitoring and Safety Warning

Intelligent monitoring human physiological information in real time raises the demand for skin-integrated electronics, as which is a flexible format and can be mounted onto the curved human skin for noninvasive healthcare monitoring. The biofluid such as sweat from skin contains abundant biomarkers reflecting body health conditions. Here, a skin-integrated sweat monitor with six biosensors embedded for the detection of NH₄ ⁺ , Na⁺ , glucose, pH, skin impedance, and surface temperature is described, which could decode the information in the fresh sweat generated during exercising. Furthermore, the system also includes an innovative safety warning mechanism, which is based on a miniaturized actuator to provide mechanical stimuli, and coupled with six changeable colors light emitting diodes corresponding to the six biosensors for providing simultaneous safety alarming to users. The self-developed microfluidics system with a hydrophilic surface allows to enhance the sweat collection rate. Meanwhile, microfluidic filters can reduce the interruption of skin debris during biosignal monitoring. These state-of-art biosensors can real-time monitor health related signals with excellent linearity and specificity. The skin-integrated sweat monitor system exhibits a great potential in human healthcare monitoring and medical treatment.

Direct Evidence of the Exfoliation Efficiency and Graphene Dispersibility of Green Solvents toward Sustainable Graphene Production

Achieving a sustainable production of pristine high-quality graphene and other layered materials at a low cost is one of the bottlenecks that needs to be overcome for reaching 2D material applications at a large scale. Liquid phase exfoliation in conjunction with N-methyl-2-pyrrolidone (NMP) is recognized as the most efficient method for both the exfoliation and dispersion of graphene. Unfortunately, NMP is neither sustainable nor suitable for up-scaling production due to its adverse impact on the environment. Here, we show the real potential of green solvents by revealing the independent contributions of their exfoliation efficiency and graphene dispersibility to the graphene yield. By experimentally separating these two factors, we demonstrate that the exfoliation efficiency of a given solvent is independent of its dispersibility. Our studies revealed that isopropanol can be used to exfoliate graphite as efficiently as NMP. Our finding is corroborated by the matching ratio between the polar and dispersive energies of graphite and that of the solvent surface tension. This direct evidence of exfoliation efficiency and dispersibility of solvents paves the way to developing a deeper understanding of the real potential of sustainable graphene manufacturing at a large scale.

Highly Stretchable Sensor Based on Fluid Dynamics-Assisted Graphene Inks for Real-Time Monitoring of Sweat

Graphene inks have recently attracted attention for the development of printed wearable and flexible electronics and sensors not only because of their high conductivity and low cost but also because they are suitable for high-speed printing. Although reliable and scalable printing technologies are well established, further improvement in graphene inks in terms of electrical conductivity, stretchability/flexibility, and mass production is necessary for sensors for real-time monitoring. Herein, highly stretchable and conductive graphene inks were prepared by an efficient and scalable fluid dynamics-assisted exfoliation of graphite and a mixing process with elastomeric Ecoflex. After printing inks onto textile substrates, the serpentine-patterned conductors exhibited high conductivity and stable resistance even under a mechanically stretched state (a strain of 150%). Electrochemical sensors that detect sodium ions were fabricated on this conducting platform. These sensors indicated high potentiometric sensing ability under different mechanical deformations. To demonstrate the on-body performance of the developed sensors, real-time monitoring of sodium-ion concentration in the sweat of a human subject was carried out during an indoor stationary cycling exercise.

Engineering Interlaced Architecture of Pristine Graphene Anchored with 2-Amino-8-Naphthol 6-Sulfonic Acids for Printed Hybrid Micro-Supercapacitors with High Electrochemical Capability

All-printed flexible micro-supercapacitors (MSCs) based on two-dimensional (2D) nanomaterials with in-plane interdigital configurations are regarded as promising miniaturized power source units, but they chronically suffer from self-aggregation and inadequate matching of electrode materials, thus resulting in inefficient electrolyte ions intercalation. Herein, an innovative multicomponent interlaced architecture essentially consisting of 2-amino-8-naphthol 6-sulfonic acid (ANS)-anchored pristine graphene and highly conductive multiwalled carbon nanotubes is reported. The assembled and optimized Gr@ANS electrodes offer sufficient absorption/desorption and redox-active sites, delivering a high areal capacitance of 33.7 mF/cm² for screen-printed MSCs. Particularly, the well-modified Gr@ANS/CNTs-interlaced complex structure effectively prevents the usual restacking of the delaminated Gr@ANS nanosheets and maximizes ion accessibility in electrodes. Ascribed to the optimized electron-transferring kinetics, the achieved Gr@ANS/CNTs MSCs exhibit excellent capacitance (40.2 mF/cm² and 18.8 F/cm³), simultaneously significantly increasing the rate capability of Gr@ANS MSCs (from 3.9 to 60.0%). Arising from the multicomponent synergism, the all-solid-state MSCs exhibit outstanding bending stability and cycling performance (73.8% after 10 000 charge/discharge cycles). The new charge reservoir engineering evidenced in graphene-based micro-supercapacitors would serve as a stepping stone toward the scalable manufacture of hybrid energy storage micro-devices.

Self-Exfoliation of Flake Graphite for Bioinspired Compositing with Aramid Nanofiber toward Integration of Mechanical and Thermoconductive Properties

A self-grinding exfoliation strategy that depends on mutual shear friction between flake graphite particles is successfully developed to prepare pristine graphene with largely enhanced yield and productivity. Bioinspired assembly of pristine graphene nanosheets to an interconnected aramid nanofiber network is achieved by a continuous sol-gel-film transformation strategy and generates a flexible yet highly thermoconductive film. Flexible yet highly thermoconductive materials are essential for the development of next-generation flexible electronic devices. Herein, we report a bioinspired nanostructured film with the integration of large ductility and high thermal conductivity based on self-exfoliated pristine graphene and three-dimensional aramid nanofiber network. A self-grinding strategy to directly exfoliate flake graphite into few-layer and few-defect pristine graphene is successfully developed through mutual shear friction between graphite particles, generating largely enhanced yield and productivity in comparison to normal liquid-based exfoliation strategies, such as ultrasonication, high-shear mixing and ball milling. Inspired by nacre, a new bioinspired layered structural design model containing three-dimensional nanofiber network is proposed and implemented with an interconnected aramid nanofiber network and high-loading graphene nanosheets by a developed continuous assembly strategy of sol-gel-film transformation. It is revealed that the bioinspired film not only exhibits nacre-like ductile deformation behavior by releasing the hidden length of curved aramid nanofibers, but also possesses good thermal transport ability by directionally conducting heat along pristine graphene nanosheets.

Facile Synthesis of Ag/Carbon Quantum Dots/Graphene Composites for Highly Conductive Water-Based Inks

The development of graphene conductive inks with a high conductivity and dispersion stability in water poses considerable challenges. Herein, a highly conductive Ag/carbon quantum dots (CQDs)/graphene (G) composite with good dispersity and stability in water was prepared for the first time through the in situ photoreduction of AgNO3 and deposition of Ag onto graphene nanosheets obtained via CQD-assisted liquid-phase exfoliation. Ag nanoparticles with an average size of ∼1.88 nm were uniformly dispersed on graphene nanosheets. The Ag/CQDs/G composite exhibited good dispersity and stability in water for 30 days. The formation mechanism of the Ag/CQDs/G composites was also discussed. CQDs played a vital role in coordinating with Ag+ and reducing it under visible light conditions. The addition of only 1.58 wt % of Ag NPs to the CQDs/G film resulted in a significant decrease in the electrical resistivity by approximately 89.5%, reaching a value of 0.054 Ω cm for a 40 μm thick Ag/CQDs/G film. A low resistivity of 2.15 × 10-3 Ω cm for the Ag/CQDs/G film was achieved after rolling compression with a compression ratio of 78%. The Ag/CQDs/G film exhibited good conductivity and durability when bent, rolled, or twisted. Moreover, the resistivity of the film displayed a slight deviation after 5000 bending cycles, indicating its outstanding stability. This study provides an efficient strategy for preparing graphene-based conductive composites with good dispersibility and stability in water as well as novel high-performance conductive inks for application in flexible printed electronics.

Nanomaterials for IoT Sensing Platforms and Point-of-Care Applications in South Korea

Herein, state-of-the-art research advances in South Korea regarding the development of chemical sensing materials and fully integrated Internet of Things (IoT) sensing platforms were comprehensively reviewed for verifying the applicability of such sensing systems in point-of-care testing (POCT). Various organic/inorganic nanomaterials were synthesized and characterized to understand their fundamental chemical sensing mechanisms upon exposure to target analytes. Moreover, the applicability of nanomaterials integrated with IoT-based signal transducers for the real-time and on-site analysis of chemical species was verified. In this review, we focused on the development of noble nanostructures and signal transduction techniques for use in IoT sensing platforms, and based on their applications, such systems were classified into gas sensors, ion sensors, and biosensors. A future perspective for the development of chemical sensors was discussed for application to next-generation POCT systems that facilitate rapid and multiplexed screening of various analytes.

Morphology and Chemical Purity of Water Suspension of Graphene Oxide FLAKES Aged for 14 Months in Ambient Conditions. A Preliminary Study

Graphene and its derivatives have attracted scientists’ interest due to their exceptional properties, making them alluring candidates for multiple applications. However, still little is known about the properties of as-obtained graphene derivatives during long-term storage. The aim of this study was to check whether or not 14 months of storage time impacts graphene oxide flakes’ suspension purity. Complementary micro and nanoscale characterization techniques (SEM, AFM, EDS, FTIR, Raman spectroscopy, and elemental combustion analysis) were implemented for a detailed description of the topography and chemical properties of graphene oxide flakes. The final step was pH evaluation of as-obtained and aged samples. Our findings show that purified flakes sustained their purity over 14 months of storage.