Shape-Controlled Synthesis of Platinum-Based Nanocrystals and Their Electrocatalytic Applications in Fuel Cells

Synthesis of low-cost multi-element Pt-based alloy nanoparticles as catalysts for the oxygen reduction reaction

Due to their high catalytic activity, stability, and economic benefits, Pt-based multi-element alloyed nanoparticles (NPs) are considered promising electrodes for oxygen reduction reactions. However, a synthesis method capable of controlling the reduction reaction of elements with different redox potentials to synthesize multimetallic alloy NPs is yet to be developed. In this study, monodisperse NiPtPd alloy NPs with varying compositions were synthesized using 1-heptanol as a reducing solvent. The selection of low-reducing noble metal precursors and complexing agents is done strategically to adjust the reduction time of metal ions. The spectroscopic results confirmed that olelylamine (OAm) preferentially coordinates with Pt ions, while trioctylphosphine (TOP) preferentially coordinates with Pd ions. Consequently, control of the elemental distribution within the particle is successfully achieved by adjusting the OAm/Pt and TOP/Pd molar ratios. Subsequently, Ni78Pt11Pd11 alloy NPs were designed, and their catalytic properties as electrodes in the oxygen reduction reaction (ORR) were examined. Despite a low noble metal content of 22%, the catalytic performance and stability were superior to and comparable to those of commercial Pt NPs, respectively.

Ultra-Efficient and Cost-Effective Platinum Nanomembrane Electrocatalyst for Sustainable Hydrogen Production

Hydrogen production through hydrogen evolution reaction (HER) offers a promising solution to combat climate change by replacing fossil fuels with clean energy sources. However, the widespread adoption of efficient electrocatalysts, such as platinum (Pt), has been hindered by their high cost. In this study, we developed an easy-to-implement method to create ultrathin Pt nanomembranes, which catalyze HER at a cost significantly lower than commercial Pt/C and comparable to non-noble metal electrocatalysts. These Pt nanomembranes consist of highly distorted Pt nanocrystals and exhibit a heterogeneous elastic strain field, a characteristic rarely seen in conventional crystals. This unique feature results in significantly higher electrocatalytic efficiency than various forms of Pt electrocatalysts, including Pt/C, Pt foils, and numerous Pt single-atom or single-cluster catalysts. Our research offers a promising approach to develop highly efficient and cost-effective low-dimensional electrocatalysts for sustainable hydrogen production, potentially addressing the challenges posed by the climate crisis.

Unlocking Catalytic Potential: Exploring the Impact of Thermal Treatment on Enhanced Electrocatalysis of Nanomaterials

In the evolving field of electrocatalysis, thermal treatment of nano-electrocatalysts has become an essential strategy for performance enhancement. This review systematically investigates the impact of various thermal treatments on the catalytic potential of nano-electrocatalysts. The focus encompasses an in-depth analysis of the changes induced in structural, morphological, and compositional properties, as well as alterations in electro-active surface area, surface chemistry, and crystal defects. By providing a comprehensive comparison of commonly used thermal techniques, such as annealing, calcination, sintering, pyrolysis, hydrothermal, and solvothermal methods, this review serves as a scientific guide for selecting the right thermal technique and favorable temperature to tailor the nano-electrocatalysts for optimal electrocatalysis. The resultant modifications in catalytic activity are explored across key electrochemical reactions such as electrochemical (bio)sensing, catalytic degradation, oxygen reduction reaction, hydrogen evolution reaction, overall water splitting, fuel cells, and carbon dioxide reduction reaction. Through a detailed examination of the underlying mechanisms and synergistic effects, this review contributes to a fundamental understanding of the role of thermal treatments in enhancing electrocatalytic properties. The insights provided offer a roadmap for future research aimed at optimizing the electrocatalytic performance of nanomaterials, fostering the development of next-generation sensors and energy conversion technologies.

Intermetallic Nanocrystals for Fuel-Cells-Based Electrocatalysis

Electrocatalysis underpins the renewable electrochemical conversions for sustainability, which further replies on metallic nanocrystals as vital electrocatalysts. Intermetallic nanocrystals have been known to show distinct properties compared to their disordered counterparts, and been long explored for functional improvements. Tremendous progresses have been made in the past few years, with notable trend of more precise engineering down to an atomic level and the investigation transferring into more practical membrane electrode assembly (MEA), which motivates this timely review. After addressing the basic thermodynamic and kinetic fundamentals, we discuss classic and latest synthetic strategies that enable not only the formation of intermetallic phase but also the rational control of other catalysis-determinant structural parameters, such as size and morphology. We also demonstrate the emerging intermetallic nanomaterials for potentially further advancement in energy electrocatalysis. Then, we discuss the state-of-the-art characterizations and representative intermetallic electrocatalysts with emphasis on oxygen reduction reaction evaluated in a MEA setup. We summarize this review by laying out existing challenges and offering perspective on future research directions toward practicing intermetallic electrocatalysts for energy conversions.

Synergistic effect of bimetallic Pd-Pt nanocrystals for highly efficient methanol oxidation electrocatalysts

Metal nanocrystals (NCs) with controlled compositional and distributional structures have gained increasing attention due to their unique properties and broad applications, particularly in fuel cell systems. However, despite the significant importance of composition in metal NCs and their electrocatalytic behavior, comprehensive investigations into the relationship between atomic distribution and electrocatalytic activity remain scarce. In this study, we present the development of four types of nanocubes with similar sizes and controlled compositions (Pd-Pt alloy, Pd@Pt core-shell, Pd, and Pt) to investigate their influence on electrocatalytic performance for methanol oxidation reaction (MOR). The electrocatalytic activity and stability of these nanocubes exhibited variations based on their compositional structures, potentially affecting the interaction between the surface-active sites of the nanocrystals and reactive molecules. As a result, leveraging the synergistic effect of their alloy nanostructure, the Pd-Pt alloy nanocubes exhibited exceptional performance in MOR, surpassing the catalytic activity of other nanocubes, including Pd@Pt core-shell nanocubes, monometallic Pd and Pt nanocubes, as well as commercial Pd/C and Pt/C catalysts.

Designing Oxide Catalysts for Oxygen Electrocatalysis: Insights from Mechanism to Application

The electrochemical oxygen reduction reaction (ORR) and oxygen evolution reaction (OER) are fundamental processes in a range of energy conversion devices such as fuel cells and metal-air batteries. ORR and OER both have significant activation barriers, which severely limit the overall performance of energy conversion devices that utilize ORR/OER. Meanwhile, ORR is another very important electrochemical reaction involving oxygen that has been widely investigated. ORR occurs in aqueous solutions via two pathways: the direct 4-electron reduction or 2-electron reduction pathways from O2 to water (H2O) or from O2 to hydrogen peroxide (H2O2). Noble metal electrocatalysts are often used to catalyze OER and ORR, despite the fact that noble metal electrocatalysts have certain intrinsic limitations, such as low storage. Thus, it is urgent to develop more active and stable low-cost electrocatalysts, especially for severe environments (e.g., acidic media). Theoretically, an ideal oxygen electrocatalyst should provide adequate binding to oxygen species. Transition metals not belonging to the platinum group metal-based oxides are a low-cost substance that could give a d orbital for oxygen species binding. As a result, transition metal oxides are regarded as a substitute for typical precious metal oxygen electrocatalysts. However, the development of oxide catalysts for oxygen reduction and oxygen evolution reactions still faces significant challenges, e.g., catalytic activity, stability, cost, and reaction mechanism. We discuss the fundamental principles underlying the design of oxide catalysts, including the influence of crystal structure, and electronic structure on their performance. We also discuss the challenges associated with developing oxide catalysts and the potential strategies to overcome these challenges.

Synergistic Effect of Dual-Doped Carbon on Mo2C Nanocrystals Facilitates Alkaline Hydrogen Evolution

Molybdenum carbide (Mo2C) materials are promising electrocatalysts with potential applications in hydrogen evolution reaction (HER) due to low cost and Pt-like electronic structures. Nevertheless, their HER activity is usually hindered by the strong hydrogen binding energy. Moreover, the lack of water-cleaving sites makes it difficult for the catalysts to work in alkaline solutions. Here, we designed and synthesized a B and N dual-doped carbon layer that encapsulated on Mo2C nanocrystals (Mo2C@BNC) for accelerating HER under alkaline condition. The electronic interactions between the Mo2C nanocrystals and the multiple-doped carbon layer endow a near-zero H adsorption Gibbs free energy on the defective C atoms over the carbon shell. Meanwhile, the introduced B atoms afford optimal H2O adsorption sites for the water-cleaving step. Accordingly, the dual-doped Mo2C catalyst with synergistic effect of non-metal sites delivers superior HER performances of a low overpotential (99 mV@10 mA cm-2) and a small Tafel slope (58.1 mV dec-1) in 1 M KOH solution. Furthermore, it presents a remarkable activity that outperforming the commercial 10% Pt/C catalyst at large current density, demonstrating its applicability in industrial water splitting. This study provides a reasonable design strategy towards noble-metal-free HER catalysts with high activity.

Quasi-Three-Dimensional Cyclotriphosphazene-Based Covalent Organic Framework Nanosheet for Efficient Oxygen Reduction

Metal-free carbon-based materials are considered as promising oxygen reduction reaction (ORR) electrocatalysts for clean energy conversion, and their highly dense and exposed carbon active sites are crucial for efficient ORR. In this work, two unique quasi-three-dimensional cyclotriphosphazene-based covalent organic frameworks (Q3CTP-COFs) and their nanosheets were successfully synthesized and applied as ORR electrocatalysts. The abundant electrophilic structure in Q3CTP-COFs induces a high density of carbon active sites, and the unique bilayer stacking of [6 + 3] imine-linked backbone facilitates the exposure of active carbon sites and accelerates mass diffusion during ORR. In particular, bulk Q3CTP-COFs can be easily exfoliated into thin COF nanosheets (NSs) due to the weak interlayer π-π interactions. Q3CTP-COF NSs exhibit highly efficient ORR catalytic activity (half-wave potential of 0.72 V vs. RHE in alkaline electrolyte), which is one of the best COF-based ORR electrocatalysts reported so far. Furthermore, Q3CTP-COF NSs can serve as a promising cathode for Zn-air batteries (delivered power density of 156 mW cm-2 at 300 mA cm-2). This judicious design and accurate synthesis of such COFs with highly dense and exposed active sites and their nanosheets will promote the development of metal-free carbon-based electrocatalysts.

Electrochemically Grown Ultrathin Platinum Nanosheet Electrodes with Ultralow Loadings for Energy-Saving and Industrial-Level Hydrogen Evolution

Nanostructured catalyst-integrated electrodes with remarkably reduced catalyst loadings, high catalyst utilization and facile fabrication are urgently needed to enable cost-effective, green hydrogen production via proton exchange membrane electrolyzer cells (PEMECs). Herein, benefitting from a thin seeding layer, bottom-up grown ultrathin Pt nanosheets (Pt-NSs) were first deposited on thin Ti substrates for PEMECs via a fast, template- and surfactant-free electrochemical growth process at room temperature, showing highly uniform Pt surface coverage with ultralow loadings and vertically well-aligned nanosheet morphologies. Combined with an anode-only Nafion 117 catalyst-coated membrane (CCM), the Pt-NS electrode with an ultralow loading of 0.015 mgPt cm-2 demonstrates superior cell performance to the commercial CCM (3.0 mgPt cm-2), achieving 99.5% catalyst savings and more than 237-fold higher catalyst utilization. The remarkable performance with high catalyst utilization is mainly due to the vertically well-aligned ultrathin nanosheets with good surface coverage exposing abundant active sites for the electrochemical reaction. Overall, this study not only paves a new way for optimizing the catalyst uniformity and surface coverage with ultralow loadings but also provides new insights into nanostructured electrode design and facile fabrication for highly efficient and low-cost PEMECs and other energy storage/conversion devices.