High-strength and ultra-tough supramolecular polyamide spider silk fibers assembled via specific covalent and reversible hydrogen bonds

Can biochar fillers advance the properties of composites? Early-stage characterization and life cycle assessment of novel polyamide/biochar biocomposites

In response to growing environmental concerns, this study explores the potential of polyamide 1010 (PA1010) and biochar biocomposites as a sustainable solution in polymer engineering. The research addresses the gap in reinforcing biocomposites with biochar, demonstrating enhanced physical properties and reduced environmental impact. Scanning electron microscopy (SEM) revealed excellent biochar dispersion and strong adhesion with the PA1010 matrix. Mechanical testing showed significant improvements, including a 44 % increase in tensile strength and a 110 % increase in tensile modulus. Thermal stability also improved, increasing decomposition temperature from 460 °C to 474 °C. Additionally, dynamic mechanical analysis (DMA) and rheology tests confirmed increased stiffness and flow resistance. Life cycle assessment (LCA) highlighted a 65 % reduction in carbon footprint, indicating the environmental benefits of these biocomposites. These findings position PA1010/biochar biocomposites as promising materials for sustainable applications in engineering, particularly in industries seeking to reduce environmental impact while enhancing performance.

Mimicking the Hierarchical Structure of Spider Silk: Pseudoprotein Nanofiber Yarns with Unprecedented Toughness

Preparing high-performance artificial spider silk with hierarchical structures using purely chemical synthesis methods is challenging, albeit promising. Herein, a high-molecular-weight pseudoprotein material (CPPUU) synthesized by introducing polypeptide fragments (PZLY) and cystine dimethyl ester (CDE) into a polyurethane/urea macromolecular chain is described. Nanofiber yarn is subsequently prepared using an improved electrospinning process. After pre-stretching, the tensile strength of the nanofiber yarn is 286.0 ± 47.1 MPa, and the toughness is an unprecedented 925.4 ± 116.1 MJ m- 3, surpassing that of both natural and synthetic fibers reported to date. Moreover, the nanofiber yarn can lift a weight 100 000 times its mass and withstand the free fall of a weight 25 000 times its mass. Structural analysis indicates that the yarn contains structures such as random coils, α-helices, and β-sheets commonly found in spider silk; additionally, the existence of β-turns in pseudoprotein materials is verified. The hierarchical structural resemblance to spider silk and the stress-strain curve suggest that a self-toughening mechanism is responsible for the excellent mechanical properties displayed by the yarn. This study should promote the production of artificial spider silk, with potential applications in various high-performance materials and industries.

Proteins for Hyperelastic Materials

Meticulous engineering and the yielded hyperelastic performance of structural proteins represent a new frontier in developing next-generation functional biomaterials. These materials exhibit outstanding and programmable mechanical properties, including elasticity, resilience, toughness, and active biological characteristics, such as degradability and tissue repairability, compared with their chemically synthetic counterparts. However, there are several critical issues regarding the preparation approaches of hyperelastic protein-based materials: limited natural sequence modules, non-hierarchical assembly, and imbalance between compressive and tensile elasticity, leading to unmet demands. Therefore, it is pivotal to develop an alternative strategy for biofabricating hyperelastic materials. Herein, the molecular design, engineering, and property regulation of hyperelastic structural proteins are overviewed. First, methodologies for deeper exploration of mechanical modules, including machine learning-aided de novo design, random mutations of natural sequences, and multiblock fusion techniques, are actively introduced. These methodologies facilitate the generation of elastomeric protein modules and demonstrate enhanced structural and functional versatility. Subsequently, assembly tactics of hyperelastic proteins (i.e., physical modulation, genetic adaptations, and chemical modifications) are reviewed, yielding hierarchically ordered structures. Finally, advances in biophysical techniques for more nuanced characterization of protein ensembles are discussed, unveiling the tuning mechanisms of protein elasticity across scales. Future developments in structural hyperelastic protein-based biomaterials are also envisioned.

Innovative applications of bio-inspired technology in bio-based food packaging

Traditionally, food packaging was used to extend the shelf life of food or to monitor its condition. Inspired by many biological structures found in nature, bio-inspired functional materials for bio-based food packaging have been shown to have significantly improved capabilities over traditional bio-based food packaging materials in various aspects and to attract consumers through novel freshness preservation features. This review synthesizes recent advances in bio-inspired bio-based food packaging materials that mimic the structure of natural organisms with specific functionalities, with examples of specific biomimetics in different enhancement areas. In general, bio-based materials have certain disadvantages compared to polymer materials, so there is an urgent need for improvement and enhancement in many areas. Biomimicry further inspires the realization of enhancing some basic functions of bio-based materials for packaging (hydrophobicity, mechanical strength, antimicrobial properties, optical properties) and endowing bio-based materials with more new responsiveness and other functions. What is more interesting is that the inspiration of bionics is taken from nature, and such a perspective can also promote further progress and innovation of bio-based food packaging materials.

Advances in arthropod-inspired bionic materials for wound healing

Arthropods contain lots of valuable bionic information from the composition to the special structure of the body. In particular, the rapid self-healing ability and antibacterial properties are amazing. Biomimetic materials for arthropods have been helpful methods for wound management. Here, we have identified four major dimensions needed to create biomimetic materials for arthropods, including ingredient, behavior, structure and internal reaction. According to different dimensions, we classify and introduce the reported arthropod biomimetic materials. Antibacterial, hemostatic and healing promotion are the main functions of the active compositions of arthropods developed by humans, and most of them play a drug effect. We believe that an ideal biomimetic material of arthropod should have the effect on promoting wound healing through the advantages of structure and composition. The special macroscopic and microscopic structure of the epidermis may provide good mechanical support for biomimetic materials. The drug release regularity in the bionic materials can be referred to the aggressive and secretory behavior of arthropods. The synthesis of substances in arthropods is also noteworthy, and we can learn these special reactions to complete the fast preparation of materials. Arthropod-inspired bionic materials have broad innovation and application prospects in the field of wound repair.

The mechanical properties of chimeric silk are improved by expressing the full-length Trichonephila clavipes major ampullate spidroin gene in the silkworm Bombyx mori via recombinant AcMNPV

Spider silk is a type of natural protein fiber with excellent toughness and tensile strength. The mechanical properties of chimeric silk have been improved by integrating the spider silk protein gene into the silkworm (Bombyx mori) genome, but this strategy requires a long time to produce genetically modified silkworms. In this study, to rapidly produce chimeric silkworms/spider silk with improved toughness and tensile strength, recombinant Autographa californica multiple nucleopolyhedrovirus (AcMNPV), AcMNPV-FHP-MaSp-G, harboring a full-length Trichonephila clavipes major ampullate spidroin G (MaSp-G) gene driven by the silkworm fibroin heavy chain (Fib-H) promoter, was constructed, in which the signal peptide sequence of the MaSp-G gene was replaced by the signal peptide sequence of the Fib-H gene. Western blot and LC-MS/MS results showed that MaSp-G was successfully expressed in the posterior silk gland of silkworm larvae infected with AcMNPV-FHP-MaSp-G and secreted into the cocoon. Mechanical property tests revealed that the average maximum breaking stress and the average maximum elastic strain of chimeric silkworms/spider silk were 497.867 MPa and 14.824%, respectively, which were 36.53% and 23.55% greater than those of silk produced by normal silkworms. Fourier transform infrared (FTIR) spectroscopy revealed that the proportions of β-sheets, α-helices, and β-turns in the chimeric silk increased by 18.22%, 16.92%, and 18.72%, respectively. These results indicate that the mechanical properties of the chimeric silk produced by silkworms infected with AcMNPV-FHP-MaSp-G were significantly improved, which provides a new method for rapid production of chimeric silk in a genetically modified/genome-edited silkworm-independent manner.

Constructing Stiff β-Sheet for Self-Reinforced Alginate Fibers

The application of alginate fibers is limited by relatively low mechanical properties. Herein, a self-reinforcing strategy inspired by nature is proposed to fabricate alginate fibers with minimal changes in the wet-spinning process. By adapting a coagulation bath composing of CaCl2 and ethanol, the secondary structure of sodium alginate (SA) was regulated during the fibrous formation. Ethanol mainly increased the content of β-sheet in SA. Rheological analysis revealed a reinforcing mechanism of stiff β-sheet for enhanced modulus and strength. In combination with Ca2+ crosslinking, the self-reinforced alginate fibers exhibited an increment of 39.0% in tensile strength and 71.9% in toughness. This work provides fundamental understanding for β-sheet structures in polysaccharides and a subsequent self-reinforcing mechanism. It is significant for synthesizing strong and tough materials. The self-reinforcing strategy involved no extra additives and preserved the degradability of the alginate. The reinforced alginate fibers exhibited promising potentials for biological applications.

A review on complete silk gene sequencing and de novo assembly of artificial silk

Silk, especially spider and insect silk, is a highly versatile biomaterial with potential applications in biomedicine, materials science, and biomimetic engineering. The primary structure of silk proteins is the basis for the mechanical properties of silk fibers. Biotechnologies such as single-molecule sequencing have facilitated an increasing number of reports on new silk genes and assembled silk proteins. Therefore, this review aims to provide a comprehensive overview of the recent advances in representative spider and insect silk proteins, focusing on identification methods, sequence characteristics, and de novo design and assembly. The review discusses three identification methods for silk genes: polymerase chain reaction (PCR)-based sequencing, PCR-free cloning and sequencing, and whole-genome sequencing. Moreover, it reveals the main spider and insect silk proteins and their sequences. Subsequent de novo assembly of artificial silk is covered and future research directions in the field of silk proteins, including new silk genes, customizable artificial silk, and the expansion of silk production and applications are discussed. This review provides a basis for the genetic aspects of silk production and the potential applications of artificial silk in material science and biomedical engineering.