Techno-economic analysis of microalgae production for aquafeed in Norway

Comparing continuous and perfusion cultivation of microalgae on recirculating aquaculture system effluent water

Effluent water from recirculating aquaculture systems (RAS) contains nutrients from fish excrements and leftover feed. This study investigated the nutrient remediation potential from RAS effluent water through microalgae cultivation in 25 L tubular reactors. We compared nutrient uptake and biomass productivity in continuous and perfusion cultivation modes for freshwater, brackish water and saltwater. Stable high biomass densities were achieved with additional nitrate during continuous cultivation (up to 3.88 g L-1) or by membrane filtration during perfusion cultivation (up to 3.59 g L-1). A life cycle assessment (LCA) compared the two different cultivation modes in terms of environmental sustainability on a 1 ha scale. The LCA and preliminary economic assessment showed that perfusion cultivation appears to have a lower environmental impact for relatively low nutrient concentrations, but additional equipment and higher energy demands are leading to increased operational (+6 %) and capital expenses (up to +60 %).

Sustainable aquaculture and seafood production using microalgal technology - A circular bioeconomy perspective

The aquaculture industry is under the framework of the food-water-energy nexus due to the extensive use of water and energy. Sustainable practices are required to support the tremendous growth of this sector. Currently, the aquaculture industry is challenged by its reliance on capture fisheries for feed, increased use of pharmaceuticals, infectious outbreaks, and solid/liquid waste management. This review posits microalgal technology as a comprehensive solution for the current predicaments in aquaculture in a sustainable way. Microalgae are microscopic, freshwater and marine photosynthetic organisms, capable of carbon mitigation and bioremediation. They are indispensable in aquaculture due to their key role in marine productivity and their position in the marine food chain. Microalgae are nutritious and are currently used as feed in specific sectors of aquaculture. Due to their bioremediation potential, direct application of microalgae in shellfish ponds and in recirculating systems have been adopted to improve water quality and aquatic animal health. The potential of microalgae for integration into various aspects of aquaculture processes, namely hatcheries, feed, and waste management has been critically analyzed. Seamless integration of microalgal technology in aquaculture is feasible, and this review will provide new insights into using microalgal technology for sustainable aquaculture.

Process design and economic analysis for the production of microalgae from anaerobic digestates in open raceway ponds

A model based framework was established for large scale assessment of microalgae production using anaerobically digested effluent considering varied climatic parameters such as solar irradiance and air temperature. The aim of this research was to identify the optimum monthly average culture depth operation to minimize the cost of producing microalgae grown on anaerobic digestion effluents rich in ammoniacal nitrogen with concentration of 248 mg L-1. First, a productivity model combined with a thermal model was developed to simulate microalgae productivity in open raceway ponds as a function of climatic variables. Second, by combining the comprehensive open pond model with other harvesting equipment, the final techno economic model was developed to produce a microalgae product with 20 wt% biomass content and treated water with <1 mg L-1 ammoniacal nitrogen. The optimization approach on culture depth for outdoor open raceway ponds managed to reduce the cost of microalgae production grown in anaerobic digested wastewater up to 16 %, being a suitable solution for the production of low cost microalgae (1.7 AUD kg-1 dry weight) at possible scale of 1300 t dry weight microalgae yr-1.

Scale-up of microalgal systems for decarbonization and bioproducts: Challenges and opportunities

The threat of global climate change presents a significant challenge for humanity. Microalgae-based carbon capture and utilization (CCU) technology has emerged as a promising solution to this global issue. This review aims to comprehensively evaluate the current advancements in scale-up of microalgae cultivation and its applications, specifically focusing on decarbonization from flue gases, organic wastewater remediation, and biogas upgrading. The study identifies critical challenges that need to be addressed during the scale-up process and evaluates the economic viability of microalgal CCU within the carbon market. Additionally, it analyzes the commercial status of microalgae-derived products and highlights those with high market demand. This review serves as a crucial resource for researchers, industry professionals, and policymakers to develop and implement innovative approaches to enhance the efficiency of microalgae-based CO2 utilization while addressing the challenges associated with the scale-up of microalgae technologies.

Pollutant Gases to Algal Animal Feed: Impacts of Poultry House Exhaust Air on Amino Acid Profile of Algae

Algae provide a rich source of proteins, lipids, vitamins, and minerals, making them valuable feed ingredients in animal nutrition. Beyond their nutritional benefits, algae have been recognized for their potential to mitigate the negative environmental impacts of poultry production. Poultry production is crucial for the global food supply but contributes to environmental concerns, particularly in terms of ammonia and carbon dioxide gas emissions. This study emphasizes the importance of reducing greenhouse gas and ammonia production in poultry operations by utilizing algae species suitable for animal consumption, highlighting the need for sustainable feed sources. This study investigated the effects of poultry exhaust air and culture conditions on the amino acid profiles of three microalgae species, namely, Scenedesmus sp. (AQUAMEB-60), Ankistrodesmus sp. (AQUAMEB-33), and Synechococcaceae (AQUAMEB 32). The experiments were conducted in a commercial broiler farm in Bursa, Turkey, focusing on reducing pollutant gas emissions and utilizing poultry exhaust air in algae cultivation. The highest protein content of 50.4% was observed in the biomass of Synechococcaceae with BBM and DI water. Scenedesmus sp. had the highest carbohydrate content of 33.4% cultivated with DI water. The algae biomass produced from Synechococcaceae growth with DI water was found to have the highest content of essential and nonessential amino acids, except for glutamic acid and glycine. The arsenic, cadmium, and mercury content showed variations within the following respective ranges: 1.076-3.500 mg/kg, 0.0127-0.1210 mg/kg, and 0.1330-0.0124 mg/kg. The overall operating costs for producing 1.0 g L-1 d-1 of dry algal biomass with the existing PBR system were $0.12-0.35 L-1 d-1, $0.10-0.26 L-1 d-1, and $0.11-0.24 L-1 d-1 for Scenedesmus sp., Ankistrodesmus sp., and Synechococcaceae, respectively. The operating cost of producing 1.0 g L-1 d-1 of protein was in the range of $0.25-0.88 L-1 d-1 for the three algae species. The results provide insights into the potential of algae as a sustainable feed ingredient in animal diets, emphasizing both environmental and economic considerations. The results demonstrated a considerable reduction in the production costs of dry biomass and protein when utilizing poultry house exhaust air, highlighting the economic viability and nutritional benefits of this cultivation method.

Simulation and Economic Analysis of the Biotechnological Potential of Biomass Production from a Microalgal Consortium

The biomass of microalgae and the compounds that can be obtained from their processing are of great interest for various economic sectors. Chlorophyll from green microalgae has biotechnological applications of great potential in different industrial areas such as food, animal feed, pharmaceuticals, cosmetics, and agriculture. In this paper, the experimental, technical and economic performance of biomass production from a microalgal consortium (Scenedesmus sp., Chlorella sp., Schroderia sp., Spirulina sp., Pediastrum sp., and Chlamydomonas sp.) was investigated in three cultivation systems (phototrophic, heterotrophic and mixotrophic) in combination with the extraction of chlorophyll (a and b) on a large scale using simulation; 1 ha was established as the area for cultivation. In the laboratory-scale experimental stage, biomass and chlorophyll concentrations were determined for 12 days. In the simulation stage, two retention times in the photobioreactor were considered, which generated six case studies for the culture stage. Subsequently, a simulation proposal for the chlorophyll extraction process was evaluated. The highest microalgae biomass concentration was 2.06 g/L in heterotrophic culture, followed by mixotrophic (1.98 g/L). Phototrophic and mixotrophic cultures showed the highest chlorophyll concentrations of 20.5 µg/mL and 13.5 µg/mL, respectively. The simulation shows that higher biomass and chlorophyll production is attained when using the mixotrophic culture with 72 h of retention that we considered to evaluate chlorophyll production (a and b). The operating cost of the entire process is very high; the cultivation stage has the highest operating cost (78%), mainly due to the high energy consumption of the photobioreactors.

Microalgal bioremediation of brackish aquaculture wastewater

Rapid aquaculture industry development contributed to a major increase in aquaculture wastewater generation. In the context of a circular economy, aquaculture wastewater treatment should simultaneously recover nutrients from the wastewater. Among many treatment methods, bioremediation using microalgae could be a cost-effective and environmentally friendly system that can be applied to treat aquaculture wastewater and simultaneously produce high-value microalgal biomass. This study explored the feasibility of treating brackish wastewater (0.8 % NaCl) generated from a Qatari commercial tilapia farm by microalgae. At first, 10 strains were grown using wastewater from the local farm in an indoor experiment. Based on nitrogen assimilation, biomass yield, biomass quality, and ease of harvesting, 4 candidate strains (Haematococcus sp., Neochloris sp., Monoraphidium sp., and Nostoc sp.) were shortlisted for outdoor growth experiments. Although Nostoc sp. could not grow outdoor in the wastewater, the other three strains were able to assimilate at least 70.5 % of the total nitrogen in the wastewater. Haematococcus sp. and Neochloris sp. could be harvested using self-settling, whereas Monoraphidium required an energy-intensive tangential flow filtration membrane process. Hence, the overall energy requirement for bioremediation, including biomass dewatering, for Haematococcus sp., Neochloris sp., and Monoraphidium sp. were determined as 0.64, 0.78, and 5.68 MJ/m³, respectively. Neochloris sp. had almost twice the biomass yield compared to Haematococcus sp. - suggesting that Neochloris sp. could be a potential candidate for aquaculture wastewater treatment.

Recent advances on microalgae cultivation for simultaneous biomass production and removal of wastewater pollutants to achieve circular economy

Microalgae are known for containing high value compounds and its significant role in sequestering carbon dioxide. This review mainly focuses on the emerging microalgae cultivation technologies such as nanomaterials technology that can improve light distribution during microalgae cultivation, attached cultivation and co-cultivation approaches that can improve growth and proliferation of algal cells, biomass yield and lipid accumulation in microalgal. This review includes a comprehensive discussion on the use of microbubbles technology to enhance aerated bubble capacity in photobioreactor to improve microalgal growth. This is followed by discussion on the role of microalgae as phycoremediation agent in removal of contaminants from wastewater, leading to better water quality and high productivity of shellfish. The review also includes techno-economic assessment of microalgae biorefinery technology, which is useful for scaling up the microalgal biofuel production system or integrated microalgae-shellfish cultivation system to support circular economy.