Performance of a composite membrane bioreactor for the removal of ethyl acetate from waste air

Treatment of volatile organic compounds and other waste gases using membrane biofilm reactors: A review on recent advancements and challenges

This article provides a comprehensive review of membrane biofilm reactors for waste gas (MBRWG) treatment, focusing on studies conducted since 2000. The first section discusses the membrane materials, structure, and mass transfer mechanism employed in MBRWG. The concept of a partial counter-diffusion biofilm in MBRWG is introduced, with identification of the most metabolically active region. Subsequently, the effectiveness of these biofilm reactors in treating single and mixed pollutants is examined. The phenomenon of membrane fouling in MBRWG is characterized, alongside an analysis of contributory factors. Furthermore, a comparison is made between membrane biofilm reactors and conventional biological treatment technologies, highlighting their respective advantages and disadvantages. It is evident that the treatment of hydrophobic gases and their resistance to volatility warrant further investigation. In addition, the emergence of the smart industry and its integration with other processes have opened up new opportunities for the utilization of MBRWG. Overcoming membrane fouling and developing stable and cost-effective membrane materials are essential factors for successful engineering applications of MBRWG. Moreover, it is worth exploring the mechanisms of co-metabolism in MBRWG and the potential for altering biofilm community structures.

Removal of gas phase methanol and acetonitrile mixture in an air membrane bioreactor (aMBR) under steady and transient-state operations

A laboratory scale air membrane bioreactor (aMBR) was used to treat a gas-phase mixture of methanol (MeOH) and acetonitrile (ACN), with an inoculum comprising of a mixed culture of microorganisms. The aMBR was tested under both steady-state and transient modes, with inlet concentrations ranging from 1 to 50 g/m³ for both compounds. Under steady-state conditions, the aMBR was operated at various empty bed residence times (EBRT) and MeOH:ACN ratios, while intermittent shutdown was tested during transient-state operations. The results showed that, the aMBR demonstrated > 80% removal efficiencies for both MeOH and ACN. An EBRT of 30 s was found to be the best treatment time for the mixture, providing>98% removal, with<20 mg/L of the pollutant accumulation in the liquid-phase. The microorganisms also showed preferential utilization of ACN compared to MeOH from the gas-phase and good resilience capacity after three days of shutdown/re-start operation.

Biodegradation of gaseous xylene in a flat composite membrane bioreactor

The xylene is an important hydrophobic volatile organic compound (VOC) widely used as a solvent in different industries. Compared to the conventional bioreactors, the membrane bioreactor is more efficient for the degradation of hydrophobic VOCs. In this work, the degradation of gaseous xylene in a flat composite membrane bioreactor inoculated with activated sludge under different operating conditions was investigated. The maximum elimination capacities, EC_v of 289 g/(m³ h) and EC_m of 0.145 g/(m² h) were obtained at the gas residence time of 20 s and the loading rate of 475 g/(m³ h). Moreover, the membrane bioreactor is stable enough to suffer weak shock loading and short intermittent process shutdown. These results indicate that the membrane biotechnology shows great potentials in practical applications for xylene removal.

A new approach for balancing the microbial synthesis of ethyl acetate and other volatile metabolites during aerobic bioreactor cultivations

Ethyl acetate is an organic solvent with many industrial applications, currently produced by energy-intensive chemical processes based on fossil carbon resources. Ethyl acetate can be synthesized from renewable sugars by yeasts like Kluyveromyces marxianus in aerobic processes. However, ethyl acetate is highly volatile and thus stripped from aerated cultivation systems which complicate the quantification of the produced ester. Synthesis of volatile metabolites is commonly monitored by repeated analysis of metabolite concentrations in both the gas and liquid phase. In this study, a model-based method for quantifying the synthesis and degradation of volatile metabolites was developed. This quantification of volatiles is solely based on repeatedly measured gas-phase concentrations and allows calculation of reaction rates and yields in high temporal resolution. Parameters required for these calculations were determined in abiotic stripping tests. The developed method was validated for ethyl acetate, ethanol and acetaldehyde which were synthesized by K. marxianus DSM 5422 during an iron-limited batch cultivation; it was shown that the presented method is more precise and less time-consuming than the conventional method. The biomass-specific synthesis rate and the yield of ethyl acetate varied over time and exhibited distinct momentary maxima of 0.50 g g‒1h‒1 and 0.38 g g‒1 at moderate iron limitation.

Synthesis of ethyl acetate from glucose by Kluyveromyces marxianus, Cyberlindnera jadinii and Wickerhamomyces anomalus depending on the induction mode

Ethyl acetate is currently produced from fossil carbon resources. This ester could also be microbially synthesized from sugar-rich wastes of the food industry. Wild-type strains with GRAS status are preferred for such applications. Production of ethyl acetate by wild-type yeasts has been repeatedly reported, but comparative studies with several strains at various induction modes are largely missing. Here, synthesis of ethyl acetate by three yeasts with GRAS status, Kluyveromyces marxianus DSM 5422, Cyberlindnera jadinii DSM 2361 and Wickerhamomyces anomalus DSM 6766, was studied under identical and well-defined conditions in an aerated bioreactor, by inducing the ester synthesis via iron or oxygen limitation. Balancing the ester synthesis was based on measured concentrations of ethyl acetate in the exhaust gas, delivering masses of synthesized ester and synthesis rates in a high temporal resolution. All tested yeasts synthesized ethyl acetate under these conditions, but the intensity varied with the strain and induction mode. The highest yields were achieved under iron limitation with K. marxianus (0.182 g g-1) and under oxygen limitation with W. anomalus (0.053 g g-1). Iron limitation proved to be the better inducer for ester synthesis while oxygen limitation favored ethanol formation. K. marxianus DSM 5422 was the most potent producer of ethyl acetate exhibiting the highest biomass-specific synthesis rate of 0.5 g g-1h-1 under moderate iron limitation.

The impact of environmental parameters on the conversion of toluene to CO2 and extracellular polymeric substances in a differential soil biofilter

The fraction of pollutant converted to CO₂ versus biomass in biofiltration influences the process efficacy and the lifetime of the bed due to pressure drop increases. This work determined the relative quantitative importance and potential interactions between three critical environmental parameters: toluene concentration (Tol), matric potential (ψ) and temperature (T) on % CO₂, elimination capacity (EC) and the production rate of non-CO₂ products. These parameters are the most variable in typical biofilter operation. The data was fit to a non-linear model of the form y=a(Tol)^bT^cψ^d. A rigorous carbon balance (100.5 ± 7.0%) tracked the fate of degraded toluene as CO₂ and non-CO₂ carbon endpoints. The % CO₂ mineralization varied from (34-91%) with environmental parameters: temperature (20-40 °C), matric potential, (-10 to -100 cm_H2O) and residual toluene, (20-180 ppm). The highest conversion to CO₂ was at the wettest conditions (-10 cm_H2O) and lowest residual toluene concentration (18 ppm). Matric potential had twice the impact of toluene concentration on % CO₂, while temperature had less impact. The elimination capacity varied from 11 to 50 g_C⋅m^-3h^-1 and was highest at 40 °C, the wettest conditions with limited impact by toluene concentrations. Temperature increased the EC and non-CO₂ production rates strongly while matric potential and toluene concentration had less influence (4x - 10x less). This study illustrated the quantitative significance and simultaneous interaction between critical environmental parameters on carbon endpoints and biofilter performance. This kind of multivariable parameter study provides valuable insights which can address performance and clogging issues in biofilters.

Comparative assessment of a biofilter, a biotrickling filter and a hollow fiber membrane bioreactor for odor treatment in wastewater treatment plants

A low abatement efficiency for the hydrophobic fraction of odorous emissions and a high footprint are often pointed out as the major drawbacks of conventional biotechnologies for odor treatment. In this work, two conventional biotechnologies (a compost-based biofilter, BF, and a biotrickling filter, BTF), and a hollow-fiber membrane bioreactor (HF-MBR) were comparatively evaluated in terms of odor abatement potential and pressure drop (ΔP) at empty bed residence times (EBRTs) ranging from 4 to 84 s, during the treatment of methyl-mercaptan, toluene, alpha-pinene and hexane at trace level concentrations (0.75-4.9 mg m(-3)). High removal efficiencies (RE > 90% regardless of the air pollutant) were recorded in the BF at EBRTs ≥ 8 s, although the high ΔP across the packed bed limited its cost-effective operation to EBRTs > 19 s. A complete methyl-mercaptan, toluene and alpha-pinene removal was recorded in the BTF at EBRTs ≥ 4 s and ΔP lower than 33 mmH2O (∼611 Pa mbed(-1)), whereas slightly lower REs were observed for hexane (∼88%). The HF-MBR completely removed methyl-mercaptan and toluene at all EBRTs tested, but exhibited an unstable alpha-pinene removal performance as a result of biomass accumulation and a low hexane abatement efficiency. Thus, a periodical membrane-cleaning procedure was required to ensure a steady abatement performance. Finally, a high bacterial diversity was observed in the three bioreactors in spite of the low carbon source spectrum present in the air emission.

A membrane bioreactor for the simultaneous treatment of acetone, toluene, limonene and hexane at trace level concentrations

The performance of a flat-membrane biofilm reactor (MBR) for the removal of acetone, toluene, limonene and hexane at concentrations ranging from 1.3 to 3.2 mg m(-3) was investigated at different gas residence times (GRT): 60, 30, 15 and 7 s. A preliminary abiotic test was conducted to assess the mass transport of the selected volatile organic compounds (VOCs) through the membrane. A reduced transport of limonene and hexane was observed with water present over the dense side of the membrane. The presence of a biofilm attached on the dense side of the membrane following bioreactor inoculation significantly increased VOC transport. High acetone and toluene removals (>93%) were recorded in the MBR regardless of the GRT. To remediate the low hexane removal performance (RE < 24%) recorded at the initial stages of the process, a re-inoculation of the membrane with a hexane-degrading consortium embedded in silicon oil was performed. Although hexane removal did not exceed 27%, this re-inoculation increased limonene removals up to 90% at a GRT of 7 s. The absence of inhibition of hexane biodegradation by substrate competition confirmed that hexane removal in the MBR was indeed limited by the mass transfer through the membrane. Despite the low carbon source spectrum and load, the microbiological analysis of the communities present in the MBR showed high species richness (Shannon-Wiener indices of 3.2-3.5) and a high pair-wise similarity (84-97%) between the suspended and the attached biomass.

Coupling ozone and hollow fibers membrane bioreactor for enhanced treatment of gaseous xylene mixture

Two hollow fiber membrane bioreactors (HFMBRs) inoculated with activated sludge were used in series to biodegrade continuously mixed xylene. The influence of gas residence time (τ) and mass loading rate (LR) on elimination capacity (EC) of the mixed xylene was investigated. A maximum elimination capacity (EC(max,v)) of 466gm(-3)h(-1) was achieved at τ=10s and LR(v)=728gm(-3)h(-1). Thereafter, ozone was introduced into inlet gas and the influence of ozone was investigated. Results showed that the maximum xylene elimination capacity increased from 524gm(-3)h(-1) to 568gm(-3)h(-1) and 616gm(-3)h(-1) at τ=10s, respectively when the inlet ozone concentration rose from 200mgm(-3) to 400mgm(-3) and 600mgm(-3), respectively. HFMBR coupled with O(3) has higher performance and stability for the long-term operation at the same condition.

Effect of organic loading rate on organic matter and foulant characteristics in membrane bio-reactor

In this study, the influence of organic loading rate (OLR) on the performance of a membrane bio-reactor (MBR) was investigated. The MBR was operated with 6 different OLRs between 0.5 and 3.0 kg COD/m(3)d. The hydrodynamic parameters of the MBR were kept constant. The hydraulic retention time and sludge retention time were kept at 8h and 40 d respectively. From the experimental investigation, it was found that the removal efficiency of DOC, COD and NH(4)-N decreased when OLRs were increased from 0.5 to 3.0 kg COD/m(3)d. Higher OLRs of 2.75-3.0 kg COD/m(3)d resulted in a higher transmembrane pressure development. The fractionation of organic matters showed more hydrophilic substances with higher OLRs. A detailed organic matter characterization of membrane foulant, soluble microbial product and extracellular polymeric substances showed that bio-polymers type substances together with humic acid and lower molecular neutral and acids were responsible for membrane fouling.