Evaluation of system performances and microbial communities of two temperature-phased anaerobic digestion systems treating dairy manure

Anaerobic digestion of fruit and vegetable waste: a critical review of associated challenges

The depletion of fossil fuels coupled with stringent environmental laws has encouraged us to develop sustainable renewable energy. Due to its numerous benefits, anaerobic digestion (AD) has emerged as an environment-friendly technology. Biogas generated during AD is primarily a mixture of CH₄ (65-70%) and CO₂ (20-25%) and a potent energy source that can combat the energy crisis in today's world. Here, an attempt has been made to provide a broad understanding of AD and delineate the effect of various operational parameters influencing AD. The characteristics of fruit and vegetable waste (FVW) and its feasibility as a potent substrate for AD have been studied. This review also covers traditional challenges in managing FVW via AD, the implementation of various bioreactor systems to manage large amounts of organic waste and their operational boundaries, microbial consortia involved in each phase of digestion, and various strategies to increase biogas production.

Innovations in anaerobic digestion: a model-based study

BACKGROUND

Increasing the efficiency of the biogas production process is possible by modifying the technological installations of the biogas plant. In this study, specific solutions based on a mathematical model that lead to favorable results were proposed. Three configurations were considered: classical anaerobic digestion (AD) and its two modifications, two-phase AD (TPAD) and autogenerative high-pressure digestion (AHPD). The model has been validated based on measurements from a biogas plant located in Poland. Afterward, the TPAD and AHPD concepts were numerically tested for the same volume and feeding conditions.

RESULTS

The TPAD system increased the overall biogas production from 9.06 to 9.59%, depending on the feedstock composition, while the content of methane was slightly lower in the whole production chain. On the other hand, the AHPD provided the best purity of the produced fuel, in which a methane content value of 82.13% was reached. At the same time, the overpressure leads to a decrease of around 7.5% in the volumetric production efficiency. The study indicated that the dilution of maize silage with pig manure, instead of water, can have significant benefits in the selected configurations. The content of pig slurry strengthens the impact of the selected process modifications-in the first case, by increasing the production efficiency, and in the second, by improving the methane content in the biogas.

CONCLUSIONS

The proposed mathematical model of the AD process proved to be a valuable tool for the description and design of biogas plant. The analysis shows that the overall impact of the presented process modifications is mutually opposite. The feedstock composition has a moderate and unsteady impact on the production profile, in the tested modifications. The dilution with pig manure, instead of water, leads to a slightly better efficiency in the classical configuration. For the TPAD process, the trend is very similar, but the AHPD biogas plant indicates a reverse tendency. Overall, the recommendation from this article is to use the AHPD concept if the composition of the biogas is the most important. In the case in which the performance is the most important factor, it is favorable to use the TPAD configuration.

Upgrading the anaerobic membrane bioreactor treatment of chicken manure by introducing in-situ ammonia stripping and hyper-thermophilic pretreatment

The slow hydrolysis rate and ammonia inhibition effects significantly limit the performance of anaerobic digestion (AD) of nitrogen rich wastes. An innovative two-stage AD was therefore investigated for chicken manure by combining hyper-thermophilic (70 °C) pretreatment and a anaerobic membrane bioreactor (AnMBR). An in-situ stripping unit was assembled into the AnMBR to remove the ammonium-N, thus alleviating the inhibition effects. Through the 120-day experiment, the hydraulic retention time was optimized at 15 days for AnMBR with a constant retention 4 days for pretreatment. The hydrolysis efficiency and methane yield reached 72.4% and 352 mL-CH₄/g-VS_in respectively. About 3000 mg/L ammonium-N was removed through stripping, attributing to methane yield increased by 139 mL-CH₄/g-VS_in and volatile fatty acids decreased by 2683 mg/L compared to the control. No significant fouling was observed for the membrane. Conclusively, the combined two-stage AD process may offer an alternative approach for the treatment of nitrogen rich organic waste.

Novel Solutions in Modeling of Anaerobic Digestion Process - Two-Phase AD Models Development and Comparison

This work focuses on Two Phase Anaerobic Digestion – a novel approach to split reactions’ chain in two separated tanks, each with specialized microbe community to achieve the best possible efficiency for each part of conversion. More specifically, the article tackle the topic of evaluation the possibility to adapt a mathematical model, previously dedicated for Autogenerative High Pressure Digestion (AHPD), to make use of it in simulation of Temperature Phased Anaerobic Digestion (TPAD) process. A comprehensive study of available solutions for biogas production simulation in conventional and TPAD configuration is additionally performed. Basing on its results, a reference model from literature, for comparison purpose is selected. Revisions and modifications, necessary to adjust previously developed model, to TPAD process, are described. Also, additional improvements like redesigned pH calculating algorithm is presented. Finally, the comparison between model predictions, a reference model and pilot-scale data is carried out. The results show that our current model needs further optimization, however even at this stage it provides acceptable results in short-range simulations (not longer than 42 days). Further works should focus on process stability improvement, especially in the thermophilic stage of biogas production. There's an opportunity for innovation as the research shows that requirement of accurate, large-scale optimized TPAD process model, is still not fulfilled.

Influence of DNA isolation method on the investigation of archaeal diversity and abundance in biogas plants

Various methods are available for DNA isolation from environmental samples. Because the chemical and biological composition of samples such as soil, sludge, or plant material is different, the effectiveness of DNA isolation can vary depending on the method applied and thus, have a substantial effect on the results of downstream analysis of the microbial community. Although the process of biogas formation is being intensely investigated, a systematic evaluation of kits for DNA isolation from material of biogas plants is still lacking. Since no DNA isolation kit specifically tailored for DNA isolation from sludge of biogas plants is available, this study compares five commercially available kits regarding their influence on downstream analyses such denaturing gradient gel electrophoresis (DGGE) and quantitative real-time PCR (qPCR). The results show that not all kits are equally suited for the DNA isolation from samples of different biogas plants, but highly reproducible DGGE fingerprints as well as qPCR results across the tested samples from biogas reactors using different substrate compositions could be produced using selected kits.

Biomethanation from enzymatically hydrolyzed brewer's spent grain: Impact of rapid increase in loadings

Enzymatically hydrolyzed brewer's spent grain (BSG) was digested in two expanded granular sludge beds (EGSBs, named BSG1 and BSG2, respectively). Both reactors were operated with the same organic loading rate (OLR) from 1 to 10kgCODm(-3)d(-1) during the first 45days. Hereafter a rapid OLR increase was applied to BSG2 from 10 to 16kgCODm(-3)d(-1) within three weeks, while the OLR of BSG1 was increased by less than 2kgCODm(-3)d(-1) in the same period. Results showed that a 30% decrease in COD removal and 70% decrease in methane yield appeared in BSG2 after the rapid OLR increase, and volatile fatty acid (VFA) accumulated more than thirty times compared to BSG1. The biomass structure deteriorated and 15% of the biomass was lost from the BSG2 reactor. 454-PyroTag and qPCR analysis revealed a rapid growth of acidifiers (i.e., Bacteroides) and a unique microbial community in BSG2 following the rapid increase in OLR.

Effect of organic loading on the microbiota in a temperature-phased anaerobic digestion (TPAD) system co-digesting dairy manure and waste whey

Temperature-phased anaerobic digestion (TPAD) has gained increasing attention because it provides the flexibility to operate digesters under conditions that enhance overall digester performance. However, research on impact of organic overloading rate (OLR) to microbiota of TPAD systems was limited. In this study, we investigated the composition and successions of the microbiota in both the thermophilic and the mesophilic digesters of a laboratory-scale TPAD system co-digesting dairy manure and waste whey before and during organic overloading. The thermophilic and the mesophilic digesters were operated at 50 and 35 °C, respectively, with a hydraulic retention time (HRT) of 10 days for each digester. High OLR (dairy manure with 5 % total solid and waste whey of ≥60.4 g chemical oxygen demand (COD)/l/day) resulted in decrease in pH and in biogas production and accumulation of volatile fatty acids (VFAs) in the thermophilic digester, while the mesophilic digester remained unchanged except a transient increase in biogas production. Both denaturant gradient gel electrophoresis (DGGE) and Illumina sequencing of 16S ribosomal RNA (rRNA) gene amplicons showed dramatic change in microbiota composition and profound successions of both bacterial and methanogenic communities. During the overloading, Thermotogae was replaced by Proteobacteria, while Methanobrevibacter and archaeon classified as WCHD3-02 grew in predominance at the expense of Methanoculleus in the thermophilic digester, whereas Methanosarcina dominated the methanogenic community, while Methanobacterium and Methanobrevibacter became less predominant in the mesophilic digester. Canonical correspondence analysis (CCA) revealed that digester temperature and pH were the most influential environmental factors that explained much of the variations of the microbiota in this TPAD system when it was overloaded.

A self-sustaining advanced lignocellulosic biofuel production by integration of anaerobic digestion and aerobic fungal fermentation

High energy demand hinders the development and application of aerobic microbial biofuel production from lignocellulosic materials. In order to address this issue, this study focused on developing an integrated system including anaerobic digestion and aerobic fungal fermentation to convert corn stover, animal manure and food wastes into microbial lipids for biodiesel production. Dairy manure and food waste were first anaerobically digested to produce energy and solid digestate (AD fiber). AD fiber and corn stover were then processed by a combined alkali and acid hydrolysis, followed by fungal lipid accumulation. The integrated process can generate 1L biodiesel and 1.9 kg methane from 12.8 kg dry dairy manure, 3.1 kg dry food wastes and 12.2 kg dry corn stover with a positive net energy of 57 MJ, which concludes a self-sustaining lignocellulosic biodiesel process and provides a new route to co-utilize corn stover and organic wastes for advanced biofuel production.