Continuous energy recovery and nutrients removal from molasses wastewater by synergistic system of dark fermentation and algal culture under various fermentation types

Treatment of high ammonia anaerobically digested molasses wastewater using aerobic granular sludge reactor

This study addressed the treatment of high ammonia, low biodegradable chemical oxygen demand (bCOD) anaerobically digested molasses wastewater, utilizing an aerobic granular sludge (AGS) reactor. The AGS achieved 99 % ammonia removal regardless of the bCOD supplementation. By adding low ammonia (<60 mg/L), high bCOD raw molasses wastewater (before anaerobic digestion) as a carbon source, enhanced nitrogen removal, increasing from 10 % to 97 %, and improved sludge settleability via bio-induced calcite precipitation were observed. Functional genes prediction suggested two potential denitrification pathways, including heterotrophic denitrification by Paracoccus and Thauera, and autotrophic denitrification, specifically sulfide-oxidizing autotrophic denitrification by Thiobacillus. An increase in the relative abundance of microorganisms involved in heterotrophic denitrification was observed with the addition of high bCOD raw molasses wastewater. Consequently, incorporating raw molasses wastewater into the AGS presents a sustainable approach to achieve mixotrophic denitrification, maintain stable granular sludge and ensure stable treatment performance when treating anaerobically digested molasses wastewater.

A mini review on microwave and contemporary based biohydrogen production technologies: a comparison

Hydrogen gas, along with conventional fossil fuels, has been used as a green fuel with enormous potential. Due to the rapid depletion of fossil fuels, a new dimension of hydrogen production technology has arrived to reduce reliance on nonrenewable energy sources. Microwave-based hydrogen production is a more promising and cost-effective technology than other existing green hydrogen production methods such as fermentation and gasification. Microwave heating may be superior to traditional heating due to several advantages such as less power consumption compared to other methods, higher yield, and a higher rate of conversion. Compared to another process for hydrogen production, the microwave-driven process worked efficiently at lower temperatures by providing more than 70% yield. The process of production can be optimized by using properly sized biomass, types of biomass, water flow, temperature, pressure, and reactor size. This method is the most suitable, attractive, and efficient technique for hydrogen production in the presence of a suitable catalyst. Hot spots formed by microwave irradiation would have a substantial impact on the yield and properties of microwave-processed goods. The current techno-economic situation of various technologies for hydrogen production is discussed here, with cost, efficiency, and durability being the most important factors to consider. The present review shows that a cost-competitive hydrogen economy will necessitate continual efforts to increase performance, scale-up, technical prospects, and political backing.

Cultivation of microalgae on food waste: Recent advances and way forward

Microalgae are photosynthetic microbes that can synthesize compounds of therapeutic potential with wide applications in the food, bioprocessing and pharmaceutical sector. Recent research advances have therefore, focused on finding suitable economic substrates for the sustainable cultivation of microalgae. Among such substrates, food derived waste specifically from the starch, meat, dairy, brewery, oil and fruit and vegetable processing industries has gained popularity but poses numerous challenges. Pretreatment, dilution of waste water supernatants, mixing of different food waste streams, utilizing two-stage cultivation and other biorefinery approaches have been intensively explored for multifold improvement in microalgal biomass recovery from food waste. This review discusses the advances and challenges associated with cultivation of microalgae on food waste. The review suggests that there is a need to standardize different waste substrates in terms of general composition, genetically engineered microalgal strains, tackling process scalability issues, controlling wastewater toxicity and establishing a waste transportation chain.

Potato peel waste for fermentative biohydrogen production using different pretreated culture

How to manage potato peel waste sustainably has been an issue faced by the potato industry. This work explored the feasibility of potato peel waste for biohydrogen production via dark fermentation, and investigated the effects of various inoculum enrichment methods (acid, aeration, heat-shock and base) on the process efficiency. It was observed that the hydrogen production showed a great variation when using various inoculum enrichment methods, and the aeration enriched inoculum obtained the maximum hydrogen yield of 71.0 mL/g-VS_added and VS removal of 28.9 %. Different enriched cultures also exhibited huge variations in the bacterial community structure and metabolic pathway. The highest abundance of Clostridium sensu stricto fundamentally contributed to the highest process efficiency for the fermenter inoculated with aeration treated culture. This work puts forward a promising strategy for recycling potato peel waste, and fills a gap in the optimal inoculum preparation method for biohydrogen fermentation of potato peel waste.

Recovery of Salts from Synthetic Erythritol Culture Broth via Electrodialysis: An Alternative Strategy from the Bin to the Loop

Sustainability and circularity are currently two relevant drivers in the development and optimisation of industrial processes. This study assessed the use of electrodialysis (ED) to purify synthetic erythritol culture broth and for the recovery of the salts in solution, for minimising the generation of waste by representing an efficient alternative to remove ions, ensuring their recovery process contributing to reaching cleaner standards in erythritol production. Removal and recovery of ions was evaluated for synthetic erythritol culture broth at three different levels of complexity using a stepwise voltage in the experimental settings. ED was demonstrated to be a potential technology removing between 91.7–99.0% of ions from the synthetic culture broth, with 49–54% current efficiency. Besides this, further recovery of ions into the concentrated fraction was accomplished. The anions and cations were recovered in a second fraction reaching concentration factors between 1.5 to 2.5 times while observing low level of erythritol losses (<2%), with an energy consumption of 4.10 kWh/m3.

Rapid recruitment of hydrogen-producing biofilms for hydrogen production in a moving bed biofilm reactor by a sequential immobilization and deoxygenization approach

To reduce start-up time and enhance hydrogen production efficiency, a sequential immobilization and deoxygenization (SIDO) strategy for hydrogen production was investigated in continuous-flow moving bed biofilm reactors (MBBRs). The pre-immobilization process accelerated the initial enrichment of hydrogen-producing bacteria (HPB) and promoted the biofilm formation, which contribute to higher hydrogen production efficiency in SIDO-MBBRs compared to a non-immobilized reactor. A similar deoxygenization effect was achieved by inoculation with Pseudomonas aeruginosa compared with N₂ sparging, and the P. aeruginosa pre-immobilized MBBR (Pse-MBBR) showed a higher H₂ yield in the initial stage of operation. Microbial community analysis found a higher abundance of putative HPB in the range of 82.82-96.56%, with the predominant populations in the SIDO-MBBR assigned to genera Clostridium and Enterobacter. The results suggest that the SIDO-MBBR is an effective approach for rapid recruitment of HPB and start-up of fermentative hydrogen production.

Review on the production of medium and small chain fatty acids through waste valorization and CO2 fixation

The developing approaches in the recovery of resources from biowastes for the production of renewable value-added products and fuels, using microbial cultures as bio-catalyst have now became promising aspect. In the path of anaerobic digestion, the microorganisms are assisting transformation of a complex organic feedstock/waste to biomass and biogas. This potentiality consequently leads to the production of intermediate precursors of renewable value-added products. Particularly, a set of anaerobic pathways in the fermentation process, yields small-chain fatty acids (SCFA), and medium-chain fatty acids (MCFA) via chain elongation pathways from waste valorization and CO₂ fixation. This review focuses on the production of SCFA and MCFA from CO₂, synthetic substrates and waste materials. Moreover, the review introduces the metabolic engineering of Escherichia coli and Saccharomyces cerevisiae for SCFAs/MCFAs production. Furtherly, it concludes that future critical research might target progress of this promising approach as a valorization of complex organic wastes.

Characteristics of Biohydrogen Production and Performance of Hydrogen-Producing Acetogen by Increasing Normal Molasses Wastewater Proportion in Anaerobic Baffled Reactor

The biohydrogen production efficiency and performance of hydrogen-producing acetogen in a four-compartment anaerobic baffled reactor (ABR) were studied by gradually increasing the influent normal molasses wastewater (NMWW) proportion. When the influent NMWW proportion increased to 55%, ABR could develop microbial community with methanogenic function in 63 days and reach a stable operation. When the influent NMWW proportion increased to 80% and reached a stable state, ethanol fermentation was established from butyric acid fermentation in the first three compartments, whereas butyric acid fermentation in the fourth compartment was strengthened. The average biohydrogen production yield and biohydrogen production capacity by COD removal increased to as high as 12.85 L/day and 360.22 L/kg COD when the influent NMWW proportion increased from 55% to 80%, respectively. Although the biogas yield and the specific biogas production rate reached 61.54 L/day and 232 L/kg MLVSS·day, the biohydrogen production yield and specific biohydrogen production rate were only 12.85 L/day and 48 L/kg MLVSS·day, which results in hydrogen consumption by homoacetogenesis and methanogenesis.

Biochar prepared from maize straw and molasses fermentation wastewater: application for soil improvement

A novel method was applied to improve biochar properties and its soil application by introducing molasses fermentation wastewater into a maize straw pyrolysis process. In this study, maize straw biochar (MSB) was prepared from maize straw mixed with different amounts (1, 2 and 3 mL g-1 straw, v/w) of molasses fermentation wastewater which contained high organics and nitrogen contents. Characterization results indicated that the yield, carbon content, N/C, and cation exchange capacity (CEC) of MSB increased gradually with the increasing dosage of fermentation wastewater. In addition, the prepared MSB was added into sandy soil with four mixing proportions (1%, 3%, 5% and 10%, w/w) to investigate its effects on plant growth, soil properties and soil catalase activity (CAT) by pot experiments. The results indicated that MSB amendments increased soil pH, soil total organic carbon (TOC) and nutrients contents (TN, TP). It was suggested that 5% biochar proportion in soil derived from maize straw with 2 mL g-1 fermentation wastewater addition was more suitable for ryegrass growth, soil fertility and CAT activity improvement. This study provides a promising way to realize the resource utilization of fermentation wastewater and agricultural wastes at the same time.

Study on rapid drying and spoilage prevention of potato pulp using solid-state fermentation with Aspergillus aculeatus

Effects of solid-state fermentation on rapid drying and spoilage prevention of potato pulp were evaluated. Pectin hydrolyzing and antibacterial ability of pectinase-secreting Aspergillus aculeatus and Bacillus subtilis were compared. A. aculeatus grew better in potato pulp, with highest pectinase yield of 342.71 ± 5.09 U/mL and rapid pH reduction to 3.76 ± 0.01. Next generation sequencing showed that the abundance of genera Candida and Enterobacter, which probably caused undesirable fermentation and spoilage, were significantly reduced after inoculation with A. aculeatus. In addition, fermentation with A. aculeatus significantly reduced water holding capacity from 16.63 ± 0.36 g/g to 7.78 ± 0.12 g/g, which resulted in lower viscosity and water binding capacity, and concomitantly significantly decreased moisture content from 76.05 ± 0.24% to 12.95 ± 0.19% after filtration and airflow drying. These results suggested that solid-state fermentation might be a promising technology for efficient processing and utilization of potato pulp.

The growth and lutein accumulation in heterotrophic Chlorella protothecoides provoked by waste Monascus fermentation broth feeding

Although the potential of heterotrophic microalgae served as a sustainable source for lutein, it was still crucial to formulate a suitable medium to offset the cost involved in algal biomass cultivation while improve inherent lutein productivity. The objective of this study was to investigate the feasibilities of waste Monascus fermentation broth medium (MFBM) toward heterotrophic Chlorella protothecoides-enriched lutein. The results indicated that C. protothecoides subjected to MFBM batch feeding achieved 7.1 g/L biomass and 7.27 mg/g lutein. The resulting lutein productivity (7.34 mg/L/day) represented 1.54-fold more than that of frequently used Basal medium. Concurrently, the effective metabolism and absorption of carbon, nitrogen, and phosphorus in MFBM by C. subellipsoidea cultivation make it easily complied with the permissible dischargeable limits for fermentation broth. When response to fed-batch culture mode, the biomass and lutein productivity peaked 20.4 g/L and 9.11 mg/L/day with concentrated MFBM feeding. Transcriptomics data hinted that MFBM feeding manipulated lutein biosynthesis key checkpoints (e.g., lycopene β-cyclase and lycopene ε-cyclase) while accelerated energy pathways (e.g., glycolysis and TCA cycle) to contribute such high lutein productivity in C. protothecoides. These encouraging findings not only provided indications in applying nutrient-rich fermentation broth for affordable microalgae cultivation but also presented possibilities in linking algal high value-added products like lutein with high-efficient biological nutrition removal from industrial fermentation processing.

Current practices and challenges in using microalgae for treatment of nutrient rich wastewater from agro-based industries

Considerable research activities are underway involving microalgae species in order to treat industrial wastewater to address the waste-to-bioenergy economy. Several studies of wastewater treatment using microalgae have been primarily focused on removal of key nutrients such as nitrogen and phosphorus. Although the use of wastewater would provide nutrients and water for microalgae growth, the whole process is even more complex than the conventional microalgae cultivation on freshwater media. The former one adds several gridlocks to the system. These gridlocks are surplus organic and inorganic nutrients concentration, pH of wastewater, wastewater color, total dissolved solids (TDS), microbial contaminants, the scale of photobioreactor, batch versus continuous system, harvesting of microalgae biomass etc. The present review discusses, analyses, and summarizes key aspects involved in the treatment of wastewaters from distillery, food/snacks product processing, and dairy processing industry using microalgae along with sustainable production of its biomass. This review further evaluates the bottlenecks for individual steps involved in the process such as pretreatment of wastewater for contaminants removal, concentration tolerance/dilutions, harvesting of microalgae biomass, and outdoor scale-up. The review also describes various strategies to optimize algal biomass and lipid productivities for various wastewater and photobioreactor type. Moreover, the review emphasizes the potential of co-cultivation of microorganism such as yeast and bacteria along with microalgae in the treatment of industrial wastewater.

Enhanced co-production of biohydrogen and algal lipids from agricultural biomass residues in long-term operation

This study evaluates a two-stage process by dark fermentation and microalgal cultivation for hydrogen and lipid production from different agricultural biomass residues, such as corn cob, corn stalk, rice straw and wheat straw. Results indicate that corn stalk was the best fermentation feedstock for hydrogen production and the highest accumulative hydrogen volume of 762.3 mL L^-1 was obtained in batch mode. Dark fermentative effluent from corn stalk was rich in acetate and butyrate, and was favorable to lipid production. The maximum algal biomass and total lipid content reached 1461.1 mg L^-1 and 35.2%, respectively. Meanwhile, the energy conversion efficiency in two-stage cultivation significantly increased from 5.78% to 16.96%. The system was stable and effective in long-term operation, and the average hydrogen production rate of 811.1 mL L^-1 d^-1 and lipid concentration of 588.5 mg L^-1 were achieved. This study provides a promising process for enhancing energy production from agricultural wastes.

Cogeneration of hydrogen and lipid from stimulated food waste in an integrated dark fermentative and microalgal bioreactor

In this study, a novel integrated dark fermentative and microalgal bioreactor (IDFMB) was developed to simultaneously produce H₂ and lipid from food waste. Under the optimized working volume ratio of 1:4, starch concentration of 7 g L^-1 and initial pH of 7.0, the highest H₂ production of 1643.5 mL L^-1 and lipid yield of 515.6 mg L^-1 were achieved. Microalgae can effectively utilize the main end products in dark fermentative effluent (acetic acid and butyric acid) for cell growth and lipid accumulation. Compared with single dark fermentation, the energy conversion efficiency from stimulated food waste was significantly enhanced by the IDFMB, which increased from 14.8% to 35%. Microbial community analysis revealed that Clostridium was the dominant bacteria for H₂ generation, and the IDFMB can improve the survival environment of microorganisms. This study provides a novel strategy for efficient energy recovery from food waste.

A Review of the Enhancement of Bio-Hydrogen Generation by Chemicals Addition

Bio-hydrogen production (BHP) produced from renewable bio-resources is an attractive route for green energy production, due to its compelling advantages of relative high efficiency, cost-effectiveness, and lower ecological impact. This study reviewed different BHP pathways, and the most important enzymes involved in these pathways, to identify technological gaps and effective approaches for process intensification in industrial applications. Among the various approaches reviewed in this study, a particular focus was set on the latest methods of chemicals/metal addition for improving hydrogen generation during dark fermentation (DF) processes; the up-to-date findings of different chemicals/metal addition methods have been quantitatively evaluated and thoroughly compared in this paper. A new efficiency evaluation criterion is also proposed, allowing different BHP processes to be compared with greater simplicity and validity.

Enhanced biomass and lipid accumulation of mixotrophic microalgae by using low-strength ultrasonic stimulation

Ultrasonic treatment was applied to enhance the biomass and lipid accumulation of mixotrophic microalgae. The optimal microalgal ultrasonic power, ultrasonic frequency, ultrasonic interval and growth phase were 20 W, 20 Hz, 2 s and logarithmic phase, respectively. The maximum biomass concentration and lipid content reached 2.78 g L^-1 and 28.5%, which were 26.9% and 37% higher than those of the control group. Microscope analysis shows that ultrasonic exposure caused tiny cracks or holes on the surface of cell walls, but did not damage the integrity of algal cell structure. After ultrasonic stimulation, the permeability of membrane and the transport of nutrients were improved, and the utilization rate of substrate and pigment concentration increased 22.7% and 18.4%, respectively. However, excessive ultrasonic irradiation significantly inhibited the cell growth and lipid accumulation of microalgae. This study indicates the feasibility and efficiency of using low-strength ultrasound in promoting biomass and lipid production of microalgae.

Bio-based volatile fatty acid production and recovery from waste streams: Current status and future challenges

Bio-based volatile fatty acid (VFA) production from waste-stream is getting attention due to increasing market demand and wide range usage area as well as its cost-effective and environmentally friendly approach. The aim of this paper is to give a comprehensive review of bio-based VFA production and recovery methods and to give an opinion on future research outlook. Effects of operation conditions including pH, temperature, retention time, type of substrate and mixed microbial cultures on VFA production and composition were reviewed. The recovery methods in terms of gas stripping with absorption, adsorption, solvent extraction, electrodialysis, reverse osmosis, nanofiltration, and membrane contractor of VFA were evaluated. Furthermore, strategies to enhance bio-based VFA production and recovery from waste streams, specifically, in-line VFA recovery and bioaugmentation, which are currently not used in common practice, are seen as some of the approaches to enhance bio-based VFA production.

Long-term culture of the marine dinoflagellate microalga Amphidinium carterae in an indoor LED-lighted raceway photobioreactor: Production of carotenoids and fatty acids

The feasibility of the long-term (>170 days) culture of a dinoflagellate microalga in a raceway photobioreactor is demonstrated for the first time. Amphidinium carterae was chosen for this study as it is producer of interesting high-value compounds. Repeated semicontinuous culture provided to be a robust operational mode. Different concentration levels of the f/2 medium nutrients (i.e. f/2×1-3) were assayed. The composition f/2×3 (N:P = 5), combined with a sinusoidal irradiance pattern (L/D = 24:0) with a 570 µE m^-2 s^-1 daily mean irradiance, maximized the biomass productivity (2.5 g m^-2 day^-1) and production rate of the valuable carotenoid peridinin (19.4 ± 1.35 mg m^-2 L^-1 with nearly 1% of the biomass d.w.). Several carotenoids and polyunsaturated fatty acids were also present in significant percentages in the harvested biomass (EPA, 1.69 ± 0.31% d.w.; DHA, 3.47 ± 0.24% d.w.), which had an average P-molar formulate of C_40.7O_21.2H_73.9N_3.9S_0.3P₁.

Continuous hydrogen production from glucose/xylose by an anaerobic sequential batch reactor to maximize the energy recovery efficiency

Fermentation of both glucose and xylose is essential to realize efficient bioconversion of renewable and abundant lignocellulosic biomass to hydrogen. In this study, a mixture of glucose and xylose at different ratios was used as a substrate for biological hydrogen production by an anaerobic sequential batch reactor (ASBR). An average glucose and xylose consumption of 80% and 50% with a high hydrogen production rate of 7.1 ± 0.9 mmol L-1 h-1 was obtained, respectively. Hydraulic retention time (HRT) played a critical role in hydrogen production at high glucose to xylose ratios. A maximum hydrogen production rate of 8.9 mmol L-1 h-1 was achieved at an optimized HRT of 12 h with a high glucose and xylose consumption of 92.2% and 82.2%, respectively. Upon further energy conversion analysis, continuous hydrogen production by ASBR provided the maximum energy conversion efficiency of 21.5%. These results indicate that ASBR can effectively accelerate the hydrogen production rate, improve substrate consumption regardless of the glucose to xylose ratio, and thus provides a new direction for efficient hydrogen production from lignocellulosic feedstock.