Startup and performance of a novel single-stage partial nitritation/anammox system for reject water treatment

Achieving rapid granulation and long-term stability of partial nitritation /anammox process by uniquely configured airlift inner-circulation partition bioreactor

To maintain the long-term stability and efficiency of the partial nitritation/anammox (PN/A) process, a novel partition bioreactor featuring a uniquely sieve plate was developed to improve the airlift inner-circulation. The bioreactor achieved startup within 38 days, effectively handling influent containing 150 mg-N/L ammonium nitrogen and 50 mg-N/L nitrite. By reducing hydraulic retention time, nitrogen loading rate was escalated to 0.60 kg-N/m3/d, maintaining over 80 % nitrogen removal. Additionally, fluctuations in nitrite-oxidizing bacteria (NOB) were automatically controlled through dissolved oxygen (DO) partitioning. Moreover, the average granules size expanded from 85 μm to 338 μm by day 127, coinciding with robust anammox activity reaching 1.02 ± 0.05 g-N/g-VSS/d by day 179. The results demonstrate that the bioreactor effectively enhanced the enrichment of functional bacteria, enabled spatial distribution of DO, promoted NOB self-regulation and sludge granulation. This approach provides an efficient solution for rapid granulation while maintaining stable performance in the PN/A process.

Microbial community evolution and individual-based model validation of biofilms in single-stage partial nitrification/anammox system

In this study, matrix degradation, microbial community development, and distribution using an individual-based model during biofilm formation on carriers at varying depths within a single-stage partial nitrification/anammox system were simulated. The findings from the application of individual-based model fitting, fluorescence in situ hybridization, and high-throughput sequencing reveal the presence of aerobic bacteria, specifically ammonia-oxidizing bacteria, as discrete particles within the outer layer of the carrier. Facultative anaerobic bacteria exemplified by anaerobic ammonia-oxidizing bacteria, are observed as aggregates within the middle layer. Conversely, anaerobic bacteria, represented by denitrifiers, are enveloped by extracellular polymeric substances within the inner layer. The present study extends the application of individual-based model to the formation of polyurethane-supported biofilms and presents valuable avenues for the design and advancement of pragmatic engineering carriers.

Start-up and optimization of a one-stage partial nitrification-anammox (PN-A) process treating low ammonium concentration wastewater: experimental results and modeling investigation

Although the partial nitrification-anammox process (PN-A) has achieved great success in nitrogen removal for the high ammonium concentration wastewater, its application is still limited in low ammonium concentration wastewater treatment due to its instability and low nitrogen removal efficiency. In this study, a sequencing batch reactor (SBR) with continuous aeration was employed to enrich ammonia oxidation bacteria (AOB) and suppress nitrite oxidation bacteria (NOB) first; then, the SBR was operated intermittently aerated SBR (IASBR), to which the anammox granular sludge (AMX) was added to achieve complete autotrophic nitrogen removal under low influent ammonium concentration of 100 mg/L. A mathematical model was used to optimize the IASBR aeration strategy to achieve sub-optimal nitrogen removal. The experimental results showed that high nitrite accumulation efficiency (above 80%) in the SBR and a fast start-up within 100 days and a stable TN (total nitrogen) removal efficiency of 70% were achieved in the IASBR. Meanwhile, the simulation results indicated that keeping aeration duration at 4 h, k_La (oxygen transfer coefficient) at 50 day^-1, or aeration duration at 2.5 h, k_La at 80 day^-1 could obtain a higher total nitrogen removal efficiency (TNR) (TNR > 80%), and the TN removal could also be improved by increasing hydraulic retention time (HRT) under the optimal oxygen supply rate.

Feeding strategy for single-stage deammonification to treat moderate-strength ammonium under low free ammonia conditions

Single-stage deammonification (SSD) processes have been successfully operated using the step-feeding strategy to treat high-strength NH₄⁺ (>300 mg/L), but often failed to treat moderate-strength NH₄⁺ (100-300 mg/L). Because it is hard to maintain the free ammonia (FA) above 1 mg/L, which is a concentration in which the activity of NO₂^- oxidizing bacteria (NOB) can be selectively suppressed. In this study, to evaluate the effectiveness of the step-feeding strategy on the long-term stability of treating moderate-strength NH₄⁺, two SSD sequential-batch reactors (SBRs) were operated under one-step feeding and multi-step feeding strategies. The one-step feeding SBR achieved a higher nitrogen removal efficiency (86 %), nitrogen removal rate (0.61 kg/m³/d), and COD removal efficiency (95 %) than the multi-step feeding SBR (73 %, 0.39 kg/m³/d, and 95 %, respectively). This means the appropriate FA to selectively suppress NOB activity was successfully maintained in the one-step feeding SBR (FA > 1 mg/L). Therefore, it the necessary to apply a step feed strategy that can be maintained above FA (1 mg/L) from the start-up of operation to treat moderate-strength NH₄⁺.

Recent developments in anammox-based membrane bioreactors: A review

The anammox-based process has been considered a promising biological nitrogen elimination method for the treatment of nitrogen-rich wastewater ever since its discovery 40 years ago. However, the slow growth rate of anammox bacteria and severe sludge washout result in a long startup period and limit its widespread industrial application. A membrane bioreactor (MBR) is considered an ideal reactor for the operation of the anammox-based process because the membranes allow for 100 % biomass retention. According to a systematic review of the literature, anammox-based MBR is becoming a research hotspot in the field of nitrogen wastewater treatment. The fundamental understanding of anammox-based MBR and its membrane fouling situation is essential for the development and application of anammox-based MBR. In this paper, the application of MBR in different kinds of anammox process are reviewed. The membrane fouling mechanism and strategies to control membrane fouling are also proposed. It is expected that this review will serve as an invaluable guide for future research and in the engineering applications of anammox-based MBR process.

Increasing nitrogen and organic matter removal from swine manure digestate by including pre-denitrification and recirculation in single-stage partial nitritation/anammox

A novel two-stage process comprising pre-denitrification and single-stage partial nitritation/anammox was developed to treat swine manure digestate with a constant nitrogen loading rate of 1.0 gN/L/d. As the influent NH₄⁺-N concentration increased from 500 to 1500 mg/L, a nitrogen removal efficiency of 88 %-96 % and 5-day biochemical oxygen demand removal efficiency of 93 %-97 % were achieved. Owing to the high influent chemical oxygen demand (COD)/nitrates and nitrites (NO_X) ratio of 8.2-9.2 and high COD utilization of denitrifying bacteria (DB), the NO₂^--N and NO₃^--N removal efficiencies in the denitrification reactor reached 96 %-99 % and 97 %-99 %, respectively. The contribution of anammox bacteria to nitrogen removal was 70.9 %-84.3 %, whereas that of DB was 11.7 %-18.3 %. The contributions of DB and ordinary heterotrophic organisms to COD removal were 19.5 %-49.3 % and 17.9 %-39 %, respectively. This study will help guide the anammox process in swine wastewater treatment.

Effects of hydroxylamine on treatment of anaerobic digestate of pig manure in partial nitrification-anaerobic ammonium oxidation

Partial nitrification-anaerobic ammonium oxidation (PN-anammox) was started up within 40 days by bioaugmentation and aeration control, and its performance in the treatment of anaerobic digestate of pig manure (ADPM) was evaluated. Inhibitors in ADPM decreased the nitrogen removal rate (NRR) by 0.24 g N/L/d. The effect and mechanism of hydroxylamine (NH₂OH) alleviation of PN-anammox inhibition during ADPM treatment were investigated. As an intermediate product of anammox and ammonia-oxidizing bacteria, NH₂OH strengthened energy metabolism, improved the activity and abundance of functional bacteria, and eliminated miscellaneous bacteria, increasing the average NRR by 31%. However, the average nitrous oxide emission was increased by 10.1% via hydroxylamine oxidation. The results showed that synergy and competition among nitrogen-transforming microorganisms were crucial for NRR and that NH₂OH played an essential role in maintaining efficient operation. This study lays a foundation for restoring PN-anammox for treating livestock wastewater.

Control strategy and performance of simultaneous removal of nitrogen and organic matter in treating swine manure digestate using one reactor with airlift and micro-granule

A simultaneous partial nitritation, anammox, denitrification, and COD oxidation (SNADCO) process was used to evaluate the nitrogen and biodegradable organic matter removal of swine manure digestate based on a nitrite limitation and ammonium surplus strategy. As influent ammonium concentration increased from 500 mg/L to 2100 mg/L, the 5 day biochemical oxygen demand (BOD₅) maintained at a high removal efficiency of 95.4%. However, nitrogen removal efficiency (NRE) decreased from 90.9% to 68.2% due to the inhibition of AnAOB caused by an ammonium concentration of 2100 mg/L. The contribution of AnAOB to nitrogen removal was 75.6-86.5%, while that of denitrifying bacteria was 4.6-7.0%. In the case of COD removal, the contributions were from ordinary heterotrophic organisms and denitrifying bacteria, at 27.1-64.9% and 11.2-22.1%, respectively. The results of specific bacteria activity tests and microbial analysis showed that a highly efficient synergism between functional microorganisms is essential for the stability of the SNADCO process.

Dual inner circulation and multi-partition driving single-stage autotrophic nitrogen removal in a bioreactor

The single-stage autotrophic nitrogen removal (ANR) process is impeded by a long start-up cycle and unstable operation performance. In this study, an airlift inner-circulation partition bioreactor (AIPBR) was operated continuously for 215 days to explore methods of strengthening the performance and stable operation of the single-stage ANR system. AIPBR start-up period took around 38 days, the total nitrogen removal efficiency was > 85% on day 35. With the decrease of hydraulic retention time and the increase of aeration rate, the nitrogen removal rate increased to 0.85 ± 0.02 kg-N/m³/day. The sludge morphology gradually changed into dark-red floc-coupled granular sludge. Nitrosomonas (9.95%) and Candidatus Brocadia (6.41%) were dominant in the sludge. During long-term operation, AIPBR achieved the dual inner circulation of sewage and sludge and then formed effective dissolved oxygen and sludge partitions to provide a suitable growth environment for various functional bacteria, promote synergy between them, and strengthen the ANR performance.

Biofilm growth characterization and treatment performance in a single stage partial nitritation/anammox process with a biofilm carrier

Biofilm carriers can avoid microorganism washout while maintaining a high amount of biomass, but are also associated with a long biofilm formation period and biofilm aging. A single stage partial nitritation/anammox process (single stage PN/A) reactor was setup to study the biofilm growth characterization and treatment performance under an NLR of 0.53 to 0.90 gN/L/d over one year. Biofilm growth was divided into three stages: the formation stage, maturation stage and aging stage. The initial biofilm was observed at day 84. A nitrogen removal efficiency of 83.4% was achieved at an NLR of 0.90 gN/L/d during the mature biofilm stage. Starvation, nitrogen gas accumulation and hydroxyapatite formation resulted in biofilm aging. After mechanical stirring treatment, biofilm reactivation was achieved by biofilm re-formation within one month. There is clear potential for phosphorus recovery, as indicated by the 5.24% - 6.29% phosphorus content in the biofilm (similar to the 5%-7% phosphorus content in enhanced biological phosphate removal sludge). The AnAOB genera abundance in the biofilm maintained at a high level of 18.25%-32.31%, while the abundance of AnAOB increased from the initial 4.10% to 13.78% after mechanical stirring treatment in the suspended sludge ensured biofilm reactivation. The results of this study clearly show that mechanical stirring treatment can be used to achieve the biofilm reactivation as the biofilm fills with the hollow cylindrical carrier. This study has potential as a useful reference for the realization of the wide application of the biofilm single stage PN/A process in the future.

Analysis of Reject Water Formed in the Mechanical Dewatering Process of Digested Sludge Conditioned by Physical and Chemical Methods

Reject water separated from digested sludge may be a potential source of nutrients due to its high content. However, most often, reject water after sludge dewatering is directed to sewage lines at wastewater treatment plants, negatively affecting their operation, especially in the biological part. The activities related to sludge conditioning before dewatering have a direct impact on the quality of the reject water. The reject water of raw digested sludge is characterized by very high concentrations of ammonium nitrogen, at 1718 mgN-NH4+/dm3; phosphates, at 122.4 mgPO43−/dm3; and chemical oxygen demand (COD), at 2240 mgO2/dm3. The objective of the research was to determine the impact of selected sludge conditioning methods on the quality of reject water obtained after sludge dewatering. The following parameters were analyzed in the reject water: the chemical oxygen demand (COD), phosphates, ammonium nitrogen, and total suspended solids (TSS). It has been observed that the sludge sonification process increases the content of impurities (COD, phosphates) in reject water with an increase in the amplitude of the ultrasonic field. On the other hand, the chemical reagents cause a decrease in the concentration of the pollutants with an increase of the chemical dose. It has been found that the inorganic coagulant PIX 113 gives much better results regarding the reduction of contamination than the polyelectrolyte Zetag 8180.

The first pilot-scale demonstration of the partial nitritation/anammox-hydroxyapatite process to treat the effluent of the anaerobic membrane bioreactor fed with the actual municipal wastewater

Recently, it was reported that for synthetic low-strength wastewater, the excellent nitrogen removal rate (NRR) accompanied with phosphorus removal could be achieved through the partial nitritation/anammox (PNA)-hydroxyapatite (HAP) process. Thus, this research further investigated the performance of the pilot-scale PNA-HAP process treating the effluent of an anaerobic membrane bioreactor (AnMBR) fed with the actual municipal wastewater. The results showed that with the hydraulic retention time of 4.0 h, the influent ammonium concentration ranging from 36.0 to 41.0 mg/L, and the BOD₅ ranging from 6.3 to 12.7 mg/L, the average NRR and the nitrogen removal efficiency was 0.13 kg/m³/d and 63.38%, respectively. The specific activity test of sludge confirmed that the PNA process was the main nitrogen metabolism pathway. The effluent nitrate and the BOD₅ were almost zero, indicating the existence of denitrification activity in reactor. Given that the oxygenation condition, the heterotrophic organic matter oxidization activity also occurred in reactor. The sludge analysis confirmed the phosphate formation in sludge. Thus, in the reactor, four kinds of biological activities and chemical crystallization occurred harmoniously in sludge. From the mixed liquid volatile suspended solid of 2.4 g/L and the low distribution range of granule size, it was obvious that the sludge had a high dispersity. Based on the well settling ability of sludge during the operation, it was inferred that there was a close bond between biomass and HAP in sludge, which was helpful to enhance the settleability of sludge granule. Besides, the phosphorus-containing sludge was suitable as the fertilizer. In all, this study demonstrated that the PNA-HAP process is an ideal alternative treating the effluent of the AnMBR process in the municipal wastewater treatment.

Insights into complete nitrate removal in one-stage nitritation-anammox by coupling heterotrophic denitrification

Nitritation-anammox has been considered to be the most promising process for nitrogen (N) removal from wastewater. However, the anammox reaction still produces an amount of nitrate, which cannot be removed further. This study hypothesizes that heterotrophic denitrification can be an appealing option to remove the residual nitrate in the one-stage nitritation-anammox process. Through monitoring N-removal performance and microbial community succession of a laboratory microaerobic reactor, the effect of four different levels of oxygen supply on nitrate removal was investigated. The reactor was continuously fed with real manure-free piggery wastewater containing ~240 mg NH₄⁺-N/L and chemical oxygen demand (COD)/total nitrogen (TN) ratio of less than 1 for 180 days. With a high influent loading rate of 0.7 kg N/(m³·d), efficient total nitrogen removal (>80 %) was achieved during stable operation of dissolved oxygen (DO) concentrations between 0.3 and 0.6 mg O₂/L, indicating N-removal via the nitritation-anammox pathway in the low-carbon wastewater treatment. At the same time, the effluent nitrate reduced with decreased oxygen supply and completely depleted at DO of 0.3 ± 0.1 mg O₂/L. In addition to oxygen, preventing ammonia nitrogen from falling to very low levels (<10 mg/L) could be also useful for the complete nitrate removal and stable nitritation-anammox. 16S rRNA gene-based analyses confirmed a complex microbial community including nitrifiers, denitrifiers and anammox bacteria in the biomass of the reactor. Collectively, this study provides new insights into high-level N-removal of a nitritation-anammox process by complete nitrate depletion.

Advances in Studies on Microbiota Involved in Nitrogen Removal Processes and Their Applications in Wastewater Treatment

The discharge of excess nitrogenous pollutants in rivers or other water bodies often leads to serious ecological problems and results in the collapse of aquatic ecosystems. Nitrogenous pollutants are often derived from the inefficient treatment of industrial wastewater. The biological treatment of industrial wastewater for the removal of nitrogen pollution is a green and efficient strategy. In the initial stage of the nitrogen removal process, the nitrogenous pollutants are converted to ammonia. Traditionally, nitrification and denitrification processes have been used for nitrogen removal in industrial wastewater; while currently, more efficient processes, such as simultaneous nitrification-denitrification, partial nitrification-anammox, and partial denitrification-anammox processes, are used. The microorganisms participating in nitrogen pollutant removal processes are diverse, but information about them is limited. In this review, we summarize the microbiota participating in nitrogen removal processes, their pathways, and associated functional genes. We have also discussed the design of efficient industrial wastewater treatment processes for the removal of nitrogenous pollutants and the application of microbiome engineering technology and synthetic biology strategies in the modulation of the nitrogen removal process. This review thus provides insights that would help in improving the efficiency of nitrogen pollutant removal from industrial wastewater.