Temperature-resilient superior performances by coupling partial nitritation/anammox and iron-based denitrification with granular formation

Partial nitritation-anammox (PN/A), an energy-neutral process, is widely employed in the treatment of nitrogen-rich wastewater. However, the intrinsic nitrate accumulation limits the total nitrogen (TN) removal, and the practical application of PN/A continues to face a significant challenge at low temperatures (<15 °C). Here, an integrated partial nitritation-anammox and iron-based denitrification (PNAID) system was developed to address the concern. Two up-flow bioreactors were set up and operated for 400 days, with one as the control group and the other as the experiment group with the addition of Fe0. In comparison to the control group, the experiment group with the Fe0 supplement showed better nitrogen removal during the entire course of the experiment at different temperature levels. Specifically, the TN removal efficiency of the control group decreased from 82.9 % to 53.9 % when the temperature decreased from 30 to 12 °C, while in stark contrast, the experiment group consistently achieved 80 % of TN removal in the same condition. Apart from the enhanced nitrogen removal, the experiment group also exhibited better phosphorus removal (10.6 % versus 74.1 %) and organics removal (49.5 % versus 65.1 %). The enhanced and resilient nutrient removal performance of the proposed integrated process under low temperatures appeared to be attributed to the compact structure of granules and the increased microbial metabolism with Fe0 supplement, elucidated by a comprehensive analysis including microbial-specific activity, apparent activation energy, characteristics of granular sludge, and metagenomic sequencing. These results clearly confirmed that Fe0 supplement not only improved nitrogen removal of PN/A process, but also conferred a certain degree of robustness to the system in the face of temperature fluctuations.

A two-stage partial nitritation-denitritation/anammox (PN-DN/A) process to treat high-solid anaerobic digestion (HSAD) reject water: Verification based on pilot-scale and full-scale projects

High-solid anaerobic digestion (HSAD) reject water, distinguished by elevated levels of chemical oxygen demand (COD), NH4+-N and an imbalanced COD/TIN, presents a significant challenge for treatment through conventional partial nitritation/ anammox (PN/A) process. This study introduced a revised two-stage PN/A process, namely partial nitritation/denitritation-anammox (PN-DN/A) process. Its effectiveness was investigated through both pilot-scale (12 t/d) and full-scale (400 t/d) operations, showcasing stable operation with an impressive total removal rate of over 90 % for total inorganic nitrogen (TIN) and exceeding 60 % for COD. Notably, 30 % of TIN was eliminated through heterotrophic denitritation in partial nitritation-denitritation (PN-DN) stage, while approximately 55 % of TIN removal occurred in the anammox stage with anaerobic ammonium oxidizing bacteria (AnAOB) enrichment (Candidatus Kuenenia, 25.9 % and 26.6 % relative abundance for pilot and full scale). In the PN-DN stage, aerobic-anaerobic alternation promoted organics elimination (around 50 % COD) and balanced nitrogen species. Microbial and metagenomic analysis verified the coupling between autotrophic and heterotrophic denitritation and demonstrated that PN-DN stage acted as a protective buffer for anammox stage. This comprehensive study highlights the PN-DN/A process's efficacy in stably treating HSAD reject water.

Coupled systems of pre-denitrification and partial nitritation/anammox improved functional microbial structure and nitrogen removal in treating swine manure digestate

This study evaluated the functional activity and microbial structure of a pre-denitrification and single-stage partial nitritation/anammox process (DB-SNAP) coupled system for effectively treating swine manure digestate (SMD). At influent ammonium concentrations of (1000 to 1500) mg/L, the pre-denitrification reactor increased the nitrogen removal efficiency (NRE) by 5%, resulting in an average NRE of 96%. The DB-SNAP and nitrogen-limited strategy facilitated the rapid adoption of anammox bacteria (AnAOB) in the SMD, maintaining a high specific rate of 0.3gN/gVSS/d. A high secretion of tightly bound extracellular polymeric substances (76 mg/gVSS to 102 mg/gVSS) promoted micro-granule aggregation and stability. Moreover, Ca. Kuenenia, an AnAOB genus, was highly enriched from 21% to (27 to 30) %, whereas Nitrospira, a nitrite-oxidizing bacteria, was significantly suppressed to (0 to 0.05) %. These findings will provide valuable guidance in implementing the anammox process in swine wastewater treatment.

Current progress of continuous-flow aerobic granular sludge: A critical review

Aerobic granular sludge (AGS) is promising for water resource recovery. Despite the mature granulation strategies in sequencing batch reactor (SBR), the application of AGS-SBR in wastewater treatment is usually costly as it requires extensive infrastructure conversion (e.g., from continuous-flow reactor to SBR). In contrast, continuous-flow AGS (CAGS) that does not require such infrastructure conversion is a more cost-effective strategy to retrofit existing wastewater treatment plants (WWTPs). Formation of aerobic granules in both batch and continuous-flow mode depends on many factors, including selection pressure, feast/famine conditions, extracellular polymeric substances (EPS), and environmental conditions. Compared with AGS in SBR, creating proper conditions to facilitate granulation in continuous-flow mode is challenging. Researchers have been seeking to tackle this bottleneck by studying the impacts of selection pressure, feast/famine conditions, and operating parameters on granulation and granule stability in CAGS. This review paper summarizes the state-of-the-art knowledge regarding CAGS for wastewater treatment. Firstly, we discuss the CAGS granulation process and effective parameters (i.e., selection pressure, feast/famine conditions, hydrodynamic shear force, reactor configuration, the role of EPS, and other operating factors). Then, we evaluate CAGS performance in removing COD, nitrogen, phosphorus, emerging pollutants, and heavy metals from wastewater. Finally, the applicability of the hybrid CAGS systems is presented. At last, we suggest that integrating CAGS with other treatment methods such as membrane bioreactor (MBR) or advanced oxidation processes (AOP) can benefit the performance and stability of granules. However, future research should address unknowns including the relationship between feast/famine ratio and stability of the granules, the effectiveness of applying particle size-based selection pressure, and the CAGS performance at low temperatures.

Composite carrier enhanced bacterial adhesion and nitrogen removal in partial nitrification/anammox process

The rapid start-up and stable operation of one-stage (Partial nitrification/anammox) PN/A process for low-ammonium wastewater are difficult to be achieved, and many carriers are designed to solve this problem. Here, a composite carrier was developed, in which sepiolite and non-woven fabrics were assembled in polypropylene spherical shells. At the start-up phase, P_A reactor using the composite carriers reached a higher nitrogen removal rate of 134.50 ± 19.60 mg·N·L^-1d^-1, in contrast to that of 48.85 ± 19.64 mg·N·L^-1d^-1 in the P_B reactor without sepiolite carriers. When the final influent ammonium concentration of PN/A process is 100 mg/L, the total nitrogen removal efficiency can reach 72 ± 0.03 %. High biomass immobilization ability of composite carrier was evidenced by the greater adsorption trend between sludge and sepiolite than that between sludge and non-woven fabrics, where hydrophobic interaction and Van der Waals interaction played a major role. Extracellular protein (PN) content and the ratio of PN and extracellular polysaccharide of samples in P_A were significantly higher than those in P_B, verifying higher biofilm formation ability on the composite carrier. The composite carrier also increased the abundance of dominant bacteria in PN/A process, especially AOB, the relative abundance of which reached 46.11 %. And it increased the abundance of essential functional genes for nitrogen conversion as their perfect acid neutralizing effects. This study is of great significance in improving the start-up speed and stable operation of this process.

Increasing nitrogen and organic matter removal from swine manure digestate by including pre-denitrification and recirculation in single-stage partial nitritation/anammox

A novel two-stage process comprising pre-denitrification and single-stage partial nitritation/anammox was developed to treat swine manure digestate with a constant nitrogen loading rate of 1.0 gN/L/d. As the influent NH₄⁺-N concentration increased from 500 to 1500 mg/L, a nitrogen removal efficiency of 88 %-96 % and 5-day biochemical oxygen demand removal efficiency of 93 %-97 % were achieved. Owing to the high influent chemical oxygen demand (COD)/nitrates and nitrites (NO_X) ratio of 8.2-9.2 and high COD utilization of denitrifying bacteria (DB), the NO₂^--N and NO₃^--N removal efficiencies in the denitrification reactor reached 96 %-99 % and 97 %-99 %, respectively. The contribution of anammox bacteria to nitrogen removal was 70.9 %-84.3 %, whereas that of DB was 11.7 %-18.3 %. The contributions of DB and ordinary heterotrophic organisms to COD removal were 19.5 %-49.3 % and 17.9 %-39 %, respectively. This study will help guide the anammox process in swine wastewater treatment.

A new pattern of the partial nitrification and Anammox immobilized gel beads: core-shell embedded carrier

Single-stage partial nitrification and Anammox (PN/A) is an efficient and energy-saving denitrification process for wastewater. However, its application is limited by the growth conditions of microorganisms. Therefore, we improved the PN/A by developing a novel core-shell embedded carrier. With Anammox gel as the core and Ammonia-oxidizing bacteria gel as the shell, these beads can achieve dissolved oxygen partitioning and provide a suitable environment for the growth of different bacteria. On this basis, the influence of the shape of core-shell embedded gel on nitrogen removal performance was systematically studied, and the internal morphology and pore size of gel beads were characterized. The results showed that the nitrogen removal efficiency of spherical and square gels was increased by 33.70% and 13.47%, respectively, in the batch test. Fluorescence in situ hybridization confirmed the stratified growth of ammonia-oxidizing bacteria and Anammox in carriers, and the relative abundance value of the two bacteria were 1.25:1 and 1.43:1, respectively. Although the mechanical strength of square gel beads is slightly higher than that of spherical, spherical gel is considered the most suitable gel shape due to its small pore size and poor pore connectivity, which ensures the matching of internal Anammox and external PN reaction. In the long-term experiment, the core-shell embedded beads still had the design characteristics, and the TN removal efficiency was increased by 36.25% despite occasional oxygen excess.

Segregation of effect between granules and flocs in PN/A system treating acrylic fiber wastewater: Performance and mechanism

Nitrogen removal of petrochemical wastewater through partial nitritation/anammox (PN/A) is appealing, but its feasibility and stability under toxic inhibition remain unclear. This study started a PN/A granular sludge system in a membrane bioreactor and fed it with diluted acrylic fiber wastewater. During long-term operation, the nitritation and anammox performance remained stable at a 30% volume ratio, and declined with increasing volume ratio, resulting in deteriorated nitrogen removal. Meanwhile, the short-term inhibition batch tests further showed that ammonia oxidation bacteria (AOB) in the flocs were suppressed while anammox bacteria (AnAOB) in the granules were not affected. Further analysis indicated suppression of AnAOB over the long-term operation, which was mainly caused by the disintegration of granules as demonstrated by sludge morphology. This selective inhibition is associated with variational sludge morphology, and the distribution of functional bacteria plays an important role in the feasibility and stability of PN/A treating acrylic fiber wastewater. As above, this study demonstrated the feasibility of PN/A for acrylic fiber wastewater treatment, but wastewater dilution or pre-treatment is still required for efficient nitrogen removal.

Achieving stable mainstream nitrogen and phosphorus removal assisted by hydroxylamine addition in a continuous partial nitritation/anammox process from real sewage

Hydroxylamine (NH₂OH) as the putative intermediate for anammox ensures the robustness of partial nitritation/anammox (PN/A) process; however, the feasible for NH₂OH addition to improve the stability of PN/A process under low-strength ammonia (NH₄⁺-N) condition need to be further investigated. In this study, the restoration and steady operation of mainstream PN/A process were investigated to treat real sewage with in situ NH₂OH added in a continuous alternating anoxic/aerobic with integrated fixed-film activated sludge (A³-IFAS) reactor. Results showed that the deteriorated PN/A process caused by nitrate (NO₃^--N) built-up was rapidly restored with a distinct decrease of the NO₃^--N_produced/NH₄⁺-N_consumed ratio from 28.7% to <10.0% within 20 days, after 5 mg N/L of NH₂OH was added daily into the aerobic zone of A³-IFAS reactor. After 230 days of operation, the average total nitrogen (TN) and phosphate (PO₄^3--P) removal efficiencies of 80.8% and 91.5%, respectively were stably achieved, with average effluent sCOD, NH₄⁺-N, TN and PO₄^3--P concentrations reaching 23.1, 2.3, 7.7 and 0.4 mg/L, respectively. Microbial community characterization revealed Candidatus Brocadia (3.60% and 2.92%) and Ignavibacteriae (1.56% and 2.66%) as the dominant anammox bacteria and denitrifying bacteria, respectively, jointly attached in the biofilm_1 and biofilm_2, while Candidatus Microthrix (5.17%) dominant in floc sludge was main responsible for phosphorus removal. This study confirmed that NH₂OH addition is an effective strategy for nitrite-oxidizing bacteria suppression, contributing to the in situ restoration of PN/A process and high stable mainstream nitrogen and phosphorus removal in a continuous PN/A process from real sewage.

Two-stage partial nitrification-Anammox process for nitrogen removal from slaughterhouse wastewater: Evaluation of the nitrogen loading rate and microbial community analysis

The production of inputs for animal feed using slaughterhouse byproducts is a predominant waste valorization route of the meat industry. This practice generates complex effluents containing high concentrations of organic matter and nutrients. The partial nitrification process followed by the Anammox process (PN/A) has been shown to be a viable technology for nitrogen removal from wastewaters with high concentrations of ammonia and low COD/N ratios, as found in Upflow Anaerobic Sludge Blanket (UASB) effluent from animal feed inputs industries. However, its application has not been assessed for slaughterhouse byproducts processing wastewaters. This work aimed at evaluating the influence of the nitrogen loading rate (NLR) on the removal of total nitrogen (TN) of a PN/A process treating real animal feed industry wastewater. The NLR in the Anammox reactor varied from 1.3 to 6.3 g N L^-1.d^-1, with a constant COD/N ratio of 0.5 ± 0.1 mg COD.mg N^-1. An average removal efficiency of TN of 84.2 ± 9.8% was observed throughout 440 days of operation. Microbiological analyses of the granular Anammox sludge performed before and after the operation revealed an increase in the population of heterotrophic denitrifying bacteria, while the relative abundance of Anammox species decreased. It was demonstrated that although both microbial groups can coexist synergistically, the presence of organic matter contributed to the growth of heterotrophic denitrifying species and impaired the growth of Anammox bacteria, without affecting system performance.

Membrane aerated biofilm reactors for mainstream partial nitritation/anammox: Experiences using real municipal wastewater

This study investigated the potential of Membrane-Aerated Biofilm Reactors (MABRs) for mainstream nitrogen removal via partial nitration/anaerobic ammonium oxidation (anammox). Four laboratory-scale MABRs were operated with real municipal wastewater characterized by low concentrations of nitrogen (varying between 31 and 120 mg-NH4-N L-1) and the presence of biodegradable organic carbon (soluble COD (sCOD) between 7 and 230 mg-O2 L-1). Two reactors were operated with different aeration strategies (intermittent vs. continuous), the other two with differences in biomass retention (recirculation or removal of detached biomass). Keeping a constant HRT caused instabilities due to difficulties with setting the optimal oxygen flux for the respective surface loadings (1.6-6 g-NH4-N m-2 d-1). Operating the MABRs with a constant surface loading (2 g-NH4-N m-2 d-1) resulted in higher and more stable total nitrogen (TN) removal independent of the aeration strategy. The intermittently aerated MABR improved from an average TN removal of 23%-69%, the continuously aerated MABR from 20% to 50% TN removal. Independent of the feeding strategy, the continuously aerated reactor removed slightly more ammonium (80-95%) compared to the intermittently aerated reactor (74-93%). Limiting the oxygen supply by intermittent aeration proofed successful to favor partial nitritation and anammox. Continuous aeration did not achieve stable suppression of nitrite oxidizing bacteria (NOB). Of the removed ammonium, approx. 26% were left in the effluent as nitrate (only 10% with intermittent aeration). Recirculation of the detached biomass resulted in reattachment onto the biofilm or membrane surface. This recirculation led to significantly higher biomass retention times and thus to better performance. Removing detached biofilm from the reactor caused a slightly lower TN removal of 33% compared to 45% with reattachment, while average ammonium removal was 58% compared to 63%, respectively. Scouring events had a significant impact on the overall operation, resulting in short term losses of TN removal capacities of 50-100%. The microbial community composition was different depending on the aeration strategy and biomass retention. The continuously aerated reactor contained significantly more AOB than the intermittently aerated MABR. The reactor with biomass retention contained less ammonium oxidizing bacteria (AOB), compared to the reactor with low biomass retention. In all MABRs, anammox bacteria established in the biofilm after an initial drop in abundance.

Nitrogen management in landfill leachate using single-stage anammox process-illustrating key nitrogen pathways under an ecogenomics framework

Simultaneous functional gene expressions using mRNA, rate measurements, and biochemical analysis proved the consistent contribution of ammonia oxidizers, heterotrophic denitrifiers, and anammox bacteria in a single-stage attached growth partial nitritation/anammox system for nitrogen management in landfill leachate. Average removal efficiencies of ammonia-nitrogen, total inorganic nitrogen, and COD were 94%, 88%, and 26%, respectively, in the reactor. Off-gas N₂O fluxes increased at relatively higher dissolved oxygen. Batch activity tests revealed the occurrence of significant anammox activity even in the presence of high concentrations of organic carbon in the influent. mRNA based functional expressions of nitrite reductase (nirK and nirS) and hydrazine synthase (hzsA) suggested simultaneous active heterotrophic denitrification and anammox, respectively. 16S rRNA amplicon sequencing revealed Proteobacteria (36-56%), Planctomycetes (10-31%), and Bacteroidetes (6-39%) as dominant phyla in the reactor. Candidatus brocadia was observed as the most abundant genus representing anammox community.