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Suo M, Liu L, Fan H, Li N, Pan H, Hrynsphan D, Tatsiana S, Robles-Iglesias R, Wang Z, Chen J. Advancements in chain elongation technology: Transforming lactic acid into caproic acid for sustainable biochemical production. BIORESOURCE TECHNOLOGY 2025; 425:132312. [PMID: 40023331 DOI: 10.1016/j.biortech.2025.132312] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 05/21/2024] [Revised: 02/13/2025] [Accepted: 02/26/2025] [Indexed: 03/04/2025]
Abstract
This review provides an insight into the chain-elongation technology for the production of caproic acid, a chemical widely used in the food, pharmaceutical, and cosmetic industries, from lactic acid in waste organic matter. The evolution of the technology is traced, the reaction mechanism is elucidated, and the properties of key microbial agents capable of carrying out the chain-elongation technology are summarized and compared, including pure bacterial isolates and reactor-mixed microorganisms. Furthermore, the parameters that regulate caproic acid formation by influencing microbial activity, competitive pathways, product selection, and carbon flow distribution, such as pH, temperature, electron donor, electron acceptor, and hydrogen partial pressure, are highlighted and discussed. It is worth noting that various caproic acid product extraction technologies were also summarized and assessed. Finally, based on the perspective of interdisciplinary field, bold suggestions for the future research direction are put forward.
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Affiliation(s)
- Minyu Suo
- Key Laboratory of Pollution Exposure and Health Intervention of Zhejiang Province, Interdisciplinary Research Academy, Zhejiang Shuren University, Hangzhou 310015, China; College of Geography and Environmental Science, Zhejiang Normal University, Jinhua 321004, China
| | - Lingxiu Liu
- Key Laboratory of Pollution Exposure and Health Intervention of Zhejiang Province, Interdisciplinary Research Academy, Zhejiang Shuren University, Hangzhou 310015, China; College of Geography and Environmental Science, Zhejiang Normal University, Jinhua 321004, China
| | - Hongye Fan
- Key Laboratory of Pollution Exposure and Health Intervention of Zhejiang Province, Interdisciplinary Research Academy, Zhejiang Shuren University, Hangzhou 310015, China; College of Environment, Zhejiang University of Technology, Hangzhou 310014, China
| | - Nan Li
- Key Laboratory of Pollution Exposure and Health Intervention of Zhejiang Province, Interdisciplinary Research Academy, Zhejiang Shuren University, Hangzhou 310015, China; College of Environment, Zhejiang University of Technology, Hangzhou 310014, China
| | - Hua Pan
- Key Laboratory of Pollution Exposure and Health Intervention of Zhejiang Province, Interdisciplinary Research Academy, Zhejiang Shuren University, Hangzhou 310015, China
| | - Dzmitry Hrynsphan
- Research Institute of Physical and Chemical Problems, Belarusian State University, Minsk 220030, Belarus
| | - Savitskaya Tatsiana
- Research Institute of Physical and Chemical Problems, Belarusian State University, Minsk 220030, Belarus
| | - Raúl Robles-Iglesias
- Chemical Engineering Laboratory, Faculty of Sciences and Center for Advanced Scientific Research/Centro de Investigaciones Científicas Avanzadas (CICA), BIOENGIN Group, University of La Coruña, La Coruña 15008, Spain
| | - Zeyu Wang
- Key Laboratory of Pollution Exposure and Health Intervention of Zhejiang Province, Interdisciplinary Research Academy, Zhejiang Shuren University, Hangzhou 310015, China.
| | - Jun Chen
- Key Laboratory of Pollution Exposure and Health Intervention of Zhejiang Province, Interdisciplinary Research Academy, Zhejiang Shuren University, Hangzhou 310015, China.
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2
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Zhao J, Ma H, Gao M, Qian D, Wang Q, Liu L. Production of caproate from lactate by chain elongation under electro-fermentation: Dual role of exogenous ethanol electron donor. BIORESOURCE TECHNOLOGY 2025; 424:132272. [PMID: 39986626 DOI: 10.1016/j.biortech.2025.132272] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 11/12/2024] [Revised: 01/09/2025] [Accepted: 02/19/2025] [Indexed: 02/24/2025]
Abstract
Ethanol and lactate as co-electron donors (co-EDs) on chain elongation (CE) have been studied, however, the effects of ethanol on lactate-driven CE remain unknown. This study evaluated the caproate production performance from lactate under different ethanol additions (7.67-23.01 g/L), and determined the optimal ethanol concentration. The results showed that the highest caproate yield of 4.51 g/L was obtained at 15.34 g/L ethanol concentration. The synergistic effects of co-EDs on caproate production were enhanced due to more stable pH and higher reducing power under appropriate ethanol stimulation. Functional bacteria related to caproate production, including Sporanaerobacter and Clostridium_senseu_stricto_12, were specifically enriched under appropriate ethanol stimulation. The ethanol toxicity caused by excessive concentration (more than 23.01 g/L) inhibited the growth of key CE bacteria and reduced the production of caproate. This study revealed the dual effects of ethanol in the co-EDs fermentation system for caproate production and determined the threshold of ethanol addition.
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Affiliation(s)
- Jihua Zhao
- Department of Environmental Science and Engineering, University of Science and Technology Beijing, Beijing Key Laboratory of Resource-oriented Treatment of Industrial Pollutants, Beijing 100083, China
| | - Hongzhi Ma
- Department of Environmental Science and Engineering, University of Science and Technology Beijing, Beijing Key Laboratory of Resource-oriented Treatment of Industrial Pollutants, Beijing 100083, China; Xinjiang Key Laboratory of Clean Conversion and High Value Utilization of Biomass Resources, School of Resource and Environmental Science, Yili Normal University, Yining 835000, China.
| | - Ming Gao
- Department of Environmental Science and Engineering, University of Science and Technology Beijing, Beijing Key Laboratory of Resource-oriented Treatment of Industrial Pollutants, Beijing 100083, China
| | - Dayi Qian
- Department of Environmental Science and Engineering, University of Science and Technology Beijing, Beijing Key Laboratory of Resource-oriented Treatment of Industrial Pollutants, Beijing 100083, China; Xinjiang Key Laboratory of Clean Conversion and High Value Utilization of Biomass Resources, School of Resource and Environmental Science, Yili Normal University, Yining 835000, China
| | - Qunhui Wang
- Department of Environmental Science and Engineering, University of Science and Technology Beijing, Beijing Key Laboratory of Resource-oriented Treatment of Industrial Pollutants, Beijing 100083, China
| | - Long Liu
- Inner Mongolia Liangyi Biotechnology Group Co., Ltd, Erdos 017000, China
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3
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Tugtas AE, Yesil H, Calli B. Enhanced anaerobic digestion model no.1 for high solids fermentation: Integrating homoacetogenesis and chain elongation. BIORESOURCE TECHNOLOGY 2025; 417:131843. [PMID: 39571656 DOI: 10.1016/j.biortech.2024.131843] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 07/21/2024] [Revised: 10/20/2024] [Accepted: 11/16/2024] [Indexed: 11/26/2024]
Abstract
The production of volatile fatty acids (VFA) through high-solids anaerobic fermentation of organic waste offers a promising route for resource recovery. This study used a batch-mode anaerobic leach bed reactor (LBR) with leachate circulation to ferment the organic fraction of municipal solid waste, producing high concentrations of butyric acid, along with notable amounts of lactic and caproic acids. These results provide valuable insights and underscore the need for process optimization within conventional fermentation systems. To better model the LBR's complex dynamics, the Anaerobic Digestion Model No.1 (ADM1) was modified and extended to account for slow hydrolysis in dry fermentation conditions, thermodynamic constraints imposed by Gibbs Free Energy and hydrogen partial pressures, as well as lactic acid production and chain elongation pathways including homoacetogenesis and caproic acid formation. These enhancements provided deeper insights into high-solids anaerobic fermentation, advancing strategies for improved process control and system optimization.
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Affiliation(s)
- Adile Evren Tugtas
- Department of Environmental Engineering, Marmara University, 34854 Aydınevler, Maltepe, Istanbul, Turkey.
| | - Hatice Yesil
- Department of Environmental Engineering, Marmara University, 34854 Aydınevler, Maltepe, Istanbul, Turkey.
| | - Baris Calli
- Department of Environmental Engineering, Marmara University, 34854 Aydınevler, Maltepe, Istanbul, Turkey.
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4
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Ma H, Liu Y, Zhao J, Fei F, Gao M, Wang Q. Explainable machine learning-driven predictive performance and process parameter optimization for caproic acid production. BIORESOURCE TECHNOLOGY 2024; 410:131311. [PMID: 39168415 DOI: 10.1016/j.biortech.2024.131311] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 06/26/2024] [Revised: 08/15/2024] [Accepted: 08/17/2024] [Indexed: 08/23/2024]
Abstract
In this study, four machine learning (ML) prediction models were developed to predict and optimize the production performance of caproic acid based on substrates, products, and process parameters. The XGBoost outperformed others, with a high R2 of 0.998 on the training set and 0.885 on the test set. Feature importance analysis revealed hydraulic retention time (HRT) and butyric acid concentration are decisive. The SHAP method offered profound insights into the interplay and cumulative effects of substrate composition, identified the synergistic effects between butyric acid and lactic acid, and emphasized adding glucose can benefit caproic with lactic acid co-fermentation. By integrating the Adaptive Variation Particle Swarm Optimization (AVPSO) algorithm, the optimal process conditions to achieve a maximum caproic acid production of 8.64 g/L was obtained. This study not only advances caproic acid production but contributes a versatile ML-driven strategy applicable to bioprocess optimizations, potentially transformative for sustainable and economically viable bioproduction.
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Affiliation(s)
- Hongzhi Ma
- Department of Environmental Science and Engineering, University of Science and Technology Beijing, Beijing Key Laboratory of Resource-oriented Treatment of Industrial Pollutants, 100083, China; Xinjiang Key Laboratory of Clean Conversion and High Value Utilization of Biomass Resources, School of Resource and Environmental Science, Yili Normal University, Yining 835000, China.
| | - Yichan Liu
- Department of Environmental Science and Engineering, University of Science and Technology Beijing, Beijing Key Laboratory of Resource-oriented Treatment of Industrial Pollutants, 100083, China
| | - Jihua Zhao
- Department of Environmental Science and Engineering, University of Science and Technology Beijing, Beijing Key Laboratory of Resource-oriented Treatment of Industrial Pollutants, 100083, China
| | - Fan Fei
- Department of Environmental Science and Engineering, University of Science and Technology Beijing, Beijing Key Laboratory of Resource-oriented Treatment of Industrial Pollutants, 100083, China
| | - Ming Gao
- Department of Environmental Science and Engineering, University of Science and Technology Beijing, Beijing Key Laboratory of Resource-oriented Treatment of Industrial Pollutants, 100083, China
| | - Qunhui Wang
- Department of Environmental Science and Engineering, University of Science and Technology Beijing, Beijing Key Laboratory of Resource-oriented Treatment of Industrial Pollutants, 100083, China
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5
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Wu L, Ngo HH, Wang C, Hou Y, Chen X, Guo W, Duan H, Ni BJ, Wei W. Lactobacillus inoculation mediated carboxylates and alcohols production from waste activated sludge fermentation system: Insight into process outcomes and metabolic network. BIORESOURCE TECHNOLOGY 2024; 409:131191. [PMID: 39094964 DOI: 10.1016/j.biortech.2024.131191] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 05/23/2024] [Revised: 07/28/2024] [Accepted: 07/30/2024] [Indexed: 08/04/2024]
Abstract
Producing medium chain fatty acids (MCFAs) from waste activated sludge (WAS) is crucial for sustainable chemical industries. This study addressed the electron donor requirement for MCFAs production by inoculating Lactobacillus at varying concentrations (7.94 × 1010, 3.18 × 1011, and 6.35 × 1011 cell/L) to supply lactate internally. Interestingly, the highest MCFAs yield (∼2000 mg COD/L) occurred at the lowest Lactobacillus inoculation. Higher inoculation concentrations redirected more carbon from WAS towards alcohols production rather than MCFAs generation, with up to 2852 mg COD/L alcohols obtained under 6.35 × 1011 cell/L inoculation. Clostridium dominance and increased genes abundance for substrate hydrolysis, lactate conversion, and MCFAs/alcohol production collectively enhanced WAS-derived MCFAs and alcohols synthesis after Lactobacillus inoculation. Overall, the strategy of Lactobacillus inoculation regulated fermentation outcomes and subsequent carbon recovery in WAS, presenting a sustainable technology to achieve liquid bio-energy production from underutilized wet wastes.
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Affiliation(s)
- Lan Wu
- Centre for Technology in Water and Wastewater, School of Civil and Environmental Engineering, University of Technology Sydney, Sydney, NSW 2007, Australia
| | - Huu Hao Ngo
- Centre for Technology in Water and Wastewater, School of Civil and Environmental Engineering, University of Technology Sydney, Sydney, NSW 2007, Australia
| | - Chen Wang
- School of Civil and Environmental Engineering, The University of New South Wales, Sydney, NSW 2052, Australia
| | - Yanan Hou
- School of Civil and Environmental Engineering, The University of New South Wales, Sydney, NSW 2052, Australia
| | - Xueming Chen
- College of Environment and Safety Engineering, Fuzhou University, Fuzhou 350116, China
| | - Wenshan Guo
- Centre for Technology in Water and Wastewater, School of Civil and Environmental Engineering, University of Technology Sydney, Sydney, NSW 2007, Australia
| | - Haoran Duan
- School of Civil and Environmental Engineering, The University of New South Wales, Sydney, NSW 2052, Australia
| | - Bing-Jie Ni
- School of Civil and Environmental Engineering, The University of New South Wales, Sydney, NSW 2052, Australia
| | - Wei Wei
- Centre for Technology in Water and Wastewater, School of Civil and Environmental Engineering, University of Technology Sydney, Sydney, NSW 2007, Australia.
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Zhao J, Ma H, Gao M, Qian D, Wang Q, Shiung Lam S. Advancements in medium chain fatty acids production through chain elongation: Key mechanisms and innovative solutions for overcoming rate-limiting steps. BIORESOURCE TECHNOLOGY 2024; 408:131133. [PMID: 39033828 DOI: 10.1016/j.biortech.2024.131133] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 04/20/2024] [Revised: 07/08/2024] [Accepted: 07/18/2024] [Indexed: 07/23/2024]
Abstract
The depletion of fossil fuels has prompted an urgent search for alternative chemicals from renewable sources. Current technology in medium chain fatty acids (MCFAs) production though chain elongation (CE) is becoming increasingly sustainable, hence the motivation for this review, which provides the detailed description, insights and analysis of the metabolic pathways, substrates type, inoculum and fermentation process. The main rate-limiting steps of microbial MCFAs production were comprehensively revealed and the corresponding innovative solutions were also critically evaluated. Innovative strategies such as substrate pretreatment, electrochemical regulation, product separation, fermentation parameter optimization, and electroactive additives have shown significant advantages in overcoming the rate-limiting steps. Furthermore, novel regulatory strategies such as quorum sensing and electronic bifurcation are expected to further increase the MCFAs yield. Finally, the techno-economic analysis was carried out, and the future research focuses were also put forward.
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Affiliation(s)
- Jihua Zhao
- Department of Environmental Science and Engineering, University of Science and Technology Beijing, Beijing Key Laboratory of Resource-oriented Treatment of Industrial Pollutants, Beijing 100083, China
| | - Hongzhi Ma
- Department of Environmental Science and Engineering, University of Science and Technology Beijing, Beijing Key Laboratory of Resource-oriented Treatment of Industrial Pollutants, Beijing 100083, China; Xinjiang Key Laboratory of Clean Conversion and High Value Utilization of Biomass Resources, School of Resource and Environmental Science, Yili Normal University, Yining 835000, China.
| | - Ming Gao
- Department of Environmental Science and Engineering, University of Science and Technology Beijing, Beijing Key Laboratory of Resource-oriented Treatment of Industrial Pollutants, Beijing 100083, China
| | - Dayi Qian
- Department of Environmental Science and Engineering, University of Science and Technology Beijing, Beijing Key Laboratory of Resource-oriented Treatment of Industrial Pollutants, Beijing 100083, China; Xinjiang Key Laboratory of Clean Conversion and High Value Utilization of Biomass Resources, School of Resource and Environmental Science, Yili Normal University, Yining 835000, China
| | - Qunhui Wang
- Department of Environmental Science and Engineering, University of Science and Technology Beijing, Beijing Key Laboratory of Resource-oriented Treatment of Industrial Pollutants, Beijing 100083, China
| | - Su Shiung Lam
- Higher Institution Centre of Excellence (HICoE), Institute of Tropical Aquaculture and Fisheries (AKUATROP), Universiti Malaysia Terengganu, 21030 Kuala Nerus, Terengganu, Malaysia; Center for Global Health Research (CGHR), Saveetha Medical College, Saveetha Institute of Medical and Technical Sciences (SIMATS), Saveetha University, Chennai, India
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7
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Fernández-Blanco C, Pereira A, Veiga MC, Kennes C, Ganigué R. Comprehensive comparative study on n-caproate production by Clostridium kluyveri: batch vs. continuous operation modes. BIORESOURCE TECHNOLOGY 2024; 408:131138. [PMID: 39043275 DOI: 10.1016/j.biortech.2024.131138] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 05/07/2024] [Revised: 07/06/2024] [Accepted: 07/19/2024] [Indexed: 07/25/2024]
Abstract
Recently, there has been notable interest in researching and industrially producing medium-chain carboxylic acids (MCCAs) like n-caproate and n-caprylate via chain elongation process. This study presents a comprehensive assessment of the behavior and MCCA production profiles of Clostridium kluyveri in batch and continuous modes, at different ethanol:acetate molar ratios (1.5:1, 3.5:1 and 5.5:1). The highest n-caproate concentration, 12.9 ± 0.67 g/L (92.9 ± 1.39 % MCCA selectivity), was achieved in batch mode at a 3.5:1 ratio. Interestingly, higher ratios favored batch mode selectivity over continuous mode when this was equal or higher to 3.5:1. Steady state operation yielded the highest n-caproate (9.5 ± 0.13 g/L) and n-caprylate (0.35 ± 0.020 g/L) concentrations at the 3.5:1 ratio. Increased ethanol:acetate ratios led to a higher excessive ethanol oxidation (EEO) in both operational modes, potentially limiting n-caproate production and selectivity, especially at the 5.5:1 ratio. Overall, this study reports the efficient MCCA production of both batch and continuous modes by C. kluyveri.
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Affiliation(s)
- Carla Fernández-Blanco
- Chemical Engineering Laboratory, Faculty of Sciences and Interdisciplinary Centre of Chemistry and Biology - Centro Interdisciplinar de Química e Bioloxía (CICA), BIOENGIN Group, University of A Coruña, E-15008-A Coruña, Spain
| | - Alexandra Pereira
- Center for Microbial Ecology and Technology (CMET), Faculty of Bioscience Engineering, Ghent University, Coupure Links 653, Ghent 9000, Belgium; Center for Advanced Process Technology for Urban Resource Recovery (CAPTURE), Frieda Saeysstraat, Ghent 9052, Belgium
| | - María C Veiga
- Chemical Engineering Laboratory, Faculty of Sciences and Interdisciplinary Centre of Chemistry and Biology - Centro Interdisciplinar de Química e Bioloxía (CICA), BIOENGIN Group, University of A Coruña, E-15008-A Coruña, Spain
| | - Christian Kennes
- Chemical Engineering Laboratory, Faculty of Sciences and Interdisciplinary Centre of Chemistry and Biology - Centro Interdisciplinar de Química e Bioloxía (CICA), BIOENGIN Group, University of A Coruña, E-15008-A Coruña, Spain
| | - Ramon Ganigué
- Center for Microbial Ecology and Technology (CMET), Faculty of Bioscience Engineering, Ghent University, Coupure Links 653, Ghent 9000, Belgium; Center for Advanced Process Technology for Urban Resource Recovery (CAPTURE), Frieda Saeysstraat, Ghent 9052, Belgium.
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8
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Bian B, Zhang W, Yu N, Yang W, Xu J, Logan BE, Saikaly PE. Lactate-mediated medium-chain fatty acid production from expired dairy and beverage waste. ENVIRONMENTAL SCIENCE AND ECOTECHNOLOGY 2024; 21:100424. [PMID: 38774191 PMCID: PMC11106833 DOI: 10.1016/j.ese.2024.100424] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 11/13/2023] [Revised: 04/18/2024] [Accepted: 04/18/2024] [Indexed: 05/24/2024]
Abstract
Fruits, vegetables, and dairy products are typically the primary sources of household food waste. Currently, anaerobic digestion is the most used bioprocess for the treatment of food waste with concomitant generation of biogas. However, to achieve a circular carbon economy, the organics in food waste should be converted to new chemicals with higher value than energy. Here we demonstrate the feasibility of medium-chain carboxylic acid (MCCA) production from expired dairy and beverage waste via a chain elongation platform mediated by lactate. In a two-stage fermentation process, the first stage with optimized operational conditions, including varying temperatures and organic loading rates, transformed expired dairy and beverage waste into lactate at a concentration higher than 900 mM C at 43 °C. This lactate was then used to produce >500 mM C caproate and >300 mM C butyrate via microbial chain elongation. Predominantly, lactate-producing microbes such as Lactobacillus and Lacticaseibacillus were regulated by temperature and could be highly enriched under mesophilic conditions in the first-stage reactor. In the second-stage chain elongation reactor, the dominating microbes were primarily from the genera Megasphaera and Caproiciproducens, shaped by varying feed and inoculum sources. Co-occurrence network analysis revealed positive correlations among species from the genera Caproiciproducens, Ruminococcus, and CAG-352, as well as Megasphaera, Bacteroides, and Solobacterium, indicating strong microbial interactions that enhance caproate production. These findings suggest that producing MCCAs from expired dairy and beverage waste via lactate-mediated chain elongation is a viable method for sustainable waste management and could serve as a chemical production platform in the context of building a circular bioeconomy.
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Affiliation(s)
- Bin Bian
- Water Desalination and Reuse Center (WDRC), King Abdullah University of Science and Technology (KAUST), Thuwal 23955-6900, Kingdom of Saudi Arabia
- Department of Civil and Environmental Engineering, The Pennsylvania State University, University Park, PA, 16802, USA
| | - Wenxiang Zhang
- Water Desalination and Reuse Center (WDRC), King Abdullah University of Science and Technology (KAUST), Thuwal 23955-6900, Kingdom of Saudi Arabia
- Research Centre of Ecology & Environment for Coastal Area and Deep Sea, Southern Marine Science and Engineering Guangdong Laboratory (Guangzhou), Guangzhou, 511458, China
| | - Najiaowa Yu
- Department of Civil and Environmental Engineering, The Pennsylvania State University, University Park, PA, 16802, USA
| | - Wei Yang
- Water Desalination and Reuse Center (WDRC), King Abdullah University of Science and Technology (KAUST), Thuwal 23955-6900, Kingdom of Saudi Arabia
| | - Jiajie Xu
- Water Desalination and Reuse Center (WDRC), King Abdullah University of Science and Technology (KAUST), Thuwal 23955-6900, Kingdom of Saudi Arabia
- School of Marine Science, Ningbo University, Ningbo, 315211, China
| | - Bruce E. Logan
- Department of Civil and Environmental Engineering, The Pennsylvania State University, University Park, PA, 16802, USA
| | - Pascal E. Saikaly
- Water Desalination and Reuse Center (WDRC), King Abdullah University of Science and Technology (KAUST), Thuwal 23955-6900, Kingdom of Saudi Arabia
- Environmental Science and Engineering Program, Biological and Environmental Science and Engineering (BESE) Division, King Abdullah University of Science and Technology (KAUST), Thuwal 23955-6900, Kingdom of Saudi Arabia
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9
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Montecchio D, Gazzola G, Gallipoli A, Gianico A, Braguglia CM. Medium chain Fatty acids production from Food Waste via homolactic fermentation and lactate/ethanol elongation: Electron balance and thermodynamic assessment. WASTE MANAGEMENT (NEW YORK, N.Y.) 2024; 177:289-297. [PMID: 38359509 DOI: 10.1016/j.wasman.2024.01.049] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 10/24/2023] [Revised: 01/08/2024] [Accepted: 01/29/2024] [Indexed: 02/17/2024]
Abstract
This study explored the potential of Food Waste (FW) extract as a suitable substrate for Medium Chain Fatty Acids (MCFAs) production, in a single-phase reactor, where both fermentation and Chain Elongation (CE) processes occurred simultaneously. A continuous experiment was conducted with an Organic Loading Rate (OLR) = 20 gCOD L-1 d-1 and was fed in batch mode twice a week with pH = 6. In addition, four batch tests were performed, to assess the effects on the MCFAs production of caproate inhibition, hydrogen partial pressure (PH2) and different lactate/acetate ratios. Thermodynamics and electron flux were calculated to gain insights into the process pathways. Due to the presence of aminoacids, fermentation was mostly homolactic and both lactate and ethanol were produced as Electron Donors (EDs); the average MCFAs production efficiency was ∼ 12 %, although after 4 weeks the elongation process was halted, resulting in EDs accumulation. This occurred regardless of inoculum selection and the presence of caproate as a possible inhibitor, suggesting that EDs accumulation was due to the elongation process kinetics being slower than those of the fermentation step, thus calling for a longer Hydraulic Retention Time (HRT). It's worth noting that lactate was prevalently self-elongated to butyrate, whereas ethanol elongation only took place after lactate depletion, but was more efficient since it required other Electron Acceptors (EAs) such as butyrate, propionate or valerate. Moreover, the selected pH limited the acrylate pathway to a reasonable extent, whereas the high PH2 prevented both ethanol and lactate oxydation to acetate.
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Affiliation(s)
- Daniele Montecchio
- Istituto di Ricerca sulle Acque-CNR, Area della Ricerca RM1, 00015 Monterotondo, Roma, Italy.
| | - Giulio Gazzola
- Istituto di Ricerca sulle Acque-CNR, Area della Ricerca RM1, 00015 Monterotondo, Roma, Italy.
| | - Agata Gallipoli
- Istituto di Ricerca sulle Acque-CNR, Area della Ricerca RM1, 00015 Monterotondo, Roma, Italy.
| | - Andrea Gianico
- Istituto di Ricerca sulle Acque-CNR, Area della Ricerca RM1, 00015 Monterotondo, Roma, Italy.
| | - Camilla M Braguglia
- Istituto di Ricerca sulle Acque-CNR, Area della Ricerca RM1, 00015 Monterotondo, Roma, Italy.
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10
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Wang Z, Fernández-Blanco C, Chen J, Veiga MC, Kennes C. Effect of electron acceptors on product selectivity and carbon flux in carbon chain elongation with Megasphaera hexanoica. THE SCIENCE OF THE TOTAL ENVIRONMENT 2024; 912:169509. [PMID: 38141983 DOI: 10.1016/j.scitotenv.2023.169509] [Citation(s) in RCA: 24] [Impact Index Per Article: 24.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 11/06/2023] [Revised: 12/14/2023] [Accepted: 12/17/2023] [Indexed: 12/25/2023]
Abstract
Megasphaera hexanoica is a bacterial strain following the reverse β-oxidation pathway to synthesize caproate (CA) using lactate (LA) as an electron donor (ED) and acetate (AA) or butyrate (BA) as electron acceptors (EA). Differences in the type and concentration of EA lead to distinctions in product distribution and energy bifurcation of carbon fluxes in ED pathways, thereby affecting CA production. In this study, the effect of various ratios of AA, BA, and AA+BA as EA on carbon flux and CA specific titer during the carbon chain elongation in M. hexanoica was explored. The results indicated that the maximum levels of CA were 18.81 mM and 31.48 mM when the molar ratios of LA/AA and LA/BA were 10:1 and 3:1, respectively. Meanwhile, when AA and BA were used as combined EA (LA, AA, and BA molar amounts of 100, 23, and 77 mM), a maximum CA production of 39.45 mM was obtained. Further analysis revealed that the combined EA exhibited a CA production carbon flux of 49 % (4.3 % and 19.5 % higher compared to AA or BA, respectively) and a CA production specific titer of 45.24 mol (80.89 % and 58.51 % higher compared to AA or BA, respectively), indicating that the effective carbon utilization rate and CA production efficiency were greatly improved. Finally, a scaled-up experiment was conducted in a 1.2 L (working volume) automated bioreactor, implying high biomass (optical density at 600 nm or OD600 = 1.809) and a slight decrease in CA production (28.45 mM). A decrease in H2 production (4.11 g/m3) and an increase in CO2 production (0.632 g/m3) demonstrated the appropriate metabolic adaptation of M. hexanoica to environmental changes such as stirring shear.
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Affiliation(s)
- Zeyu Wang
- Chemical Engineering Laboratory, Faculty of Sciences and Interdisciplinary Centre of Chemistry and Biology - Centro Interdisciplinar de Química y Biología (CICA), BIOENGIN group, University of La Coruña (UDC), E-15008 La Coruña, Spain; Key Laboratory of Pollution Exposure and Health Intervention of Zhejiang Province, Interdisciplinary Research Academy, Zhejiang Shuren University, Hangzhou 310015, China
| | - Carla Fernández-Blanco
- Chemical Engineering Laboratory, Faculty of Sciences and Interdisciplinary Centre of Chemistry and Biology - Centro Interdisciplinar de Química y Biología (CICA), BIOENGIN group, University of La Coruña (UDC), E-15008 La Coruña, Spain
| | - Jun Chen
- Key Laboratory of Pollution Exposure and Health Intervention of Zhejiang Province, Interdisciplinary Research Academy, Zhejiang Shuren University, Hangzhou 310015, China
| | - María C Veiga
- Chemical Engineering Laboratory, Faculty of Sciences and Interdisciplinary Centre of Chemistry and Biology - Centro Interdisciplinar de Química y Biología (CICA), BIOENGIN group, University of La Coruña (UDC), E-15008 La Coruña, Spain
| | - Christian Kennes
- Chemical Engineering Laboratory, Faculty of Sciences and Interdisciplinary Centre of Chemistry and Biology - Centro Interdisciplinar de Química y Biología (CICA), BIOENGIN group, University of La Coruña (UDC), E-15008 La Coruña, Spain.
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11
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Ma J, Feng Y, Li L, Zhu L, He Q, Shi Z, Ke S, Ke Q, Zhao Q. Redox mediators stimulated chain elongation process in fluidized cathode electro-fermentation systems for caproate production. JOURNAL OF ENVIRONMENTAL MANAGEMENT 2023; 348:119286. [PMID: 37857216 DOI: 10.1016/j.jenvman.2023.119286] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 07/05/2023] [Revised: 08/29/2023] [Accepted: 10/06/2023] [Indexed: 10/21/2023]
Abstract
Medium chain fatty acids (MCFAs), the secondary products of traditional anaerobic fermentation, can be produced via chain elongation (CE), a process often retarded due to the difficulty during interspecies electron transfer (IET). This study employed redox mediators, neutral red (NR), methyl viologen (MV), and methylene blue (MB) as electron shuttles to expedite the electro-fermentation for caproate production by improving IET. Results showed that MV increased the MCFAs production by promoting acetate to ethanol conversion, leading to the highest MCFAs selectivity of 68.73%. While NR was indicated to improve CE by encouraging H2 production, and the biocathode had the highest electrical activity due to the smallest internal resistance and largest capacitance increase of 96% than the control. A higher proportion of Sutterella, Prevotella, and Hydrogenophaga, linked with the H2 mediated interspecies electron transfer (MIET) during CE process, was observed across redox mediators supplied groups compared to the control. The presence of mediators led to an elevated abundance of key enzymes for enhanced CE process and electron transfer. This study provided the perspective of the stimulated electron transfer for improved MCFAs production in electro-fermentation systems.
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Affiliation(s)
- Jingwei Ma
- Hunan Engineering Research Center of Water Security Technology and Application, College of Civil Engineering, Hunan University, Changsha, 410082, PR China; Key Laboratory of Building Safety and Energy Efficiency, Ministry of Education, Hunan University, Changsha, 410082, PR China
| | - Yingxin Feng
- Hunan Engineering Research Center of Water Security Technology and Application, College of Civil Engineering, Hunan University, Changsha, 410082, PR China; Key Laboratory of Building Safety and Energy Efficiency, Ministry of Education, Hunan University, Changsha, 410082, PR China
| | - Lu Li
- Hunan Engineering Research Center of Water Security Technology and Application, College of Civil Engineering, Hunan University, Changsha, 410082, PR China; Key Laboratory of Building Safety and Energy Efficiency, Ministry of Education, Hunan University, Changsha, 410082, PR China
| | - Liang Zhu
- Hunan Engineering Research Center of Water Security Technology and Application, College of Civil Engineering, Hunan University, Changsha, 410082, PR China; Key Laboratory of Building Safety and Energy Efficiency, Ministry of Education, Hunan University, Changsha, 410082, PR China
| | - Qiulai He
- Hunan Engineering Research Center of Water Security Technology and Application, College of Civil Engineering, Hunan University, Changsha, 410082, PR China; Key Laboratory of Building Safety and Energy Efficiency, Ministry of Education, Hunan University, Changsha, 410082, PR China.
| | - Zhou Shi
- Hunan Engineering Research Center of Water Security Technology and Application, College of Civil Engineering, Hunan University, Changsha, 410082, PR China; Key Laboratory of Building Safety and Energy Efficiency, Ministry of Education, Hunan University, Changsha, 410082, PR China
| | - Shuizhou Ke
- Hunan Engineering Research Center of Water Security Technology and Application, College of Civil Engineering, Hunan University, Changsha, 410082, PR China; Key Laboratory of Building Safety and Energy Efficiency, Ministry of Education, Hunan University, Changsha, 410082, PR China
| | - Qiang Ke
- National and Local Joint Engineering Research Center of Ecological Treatment Technology for Urban Water Pollution, Wenzhou University, Wenzhou, 325035, PR China
| | - Quanbao Zhao
- CAS Key Laboratory of Urban Pollutant Conversion, Institute of Urban Environment, Chinese Academy of Sciences, 1799 Jimei Road, Xiamen, 361021, PR China
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12
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Fernández-Blanco C, Veiga MC, Kennes C. Effect of pH and medium composition on chain elongation with Megasphaera hexanoica producing C 4-C 8 fatty acids. Front Microbiol 2023; 14:1281103. [PMID: 38029098 PMCID: PMC10653306 DOI: 10.3389/fmicb.2023.1281103] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/21/2023] [Accepted: 10/17/2023] [Indexed: 12/01/2023] Open
Abstract
Introduction Chain elongation technology, which involves fermentation with anaerobic bacteria, has gained attention for converting short and medium chain substrates into valuable and longer-chain products like medium chain fatty acids (MCFAs). In the recent past, the focus of studies with pure chain elongating cultures was on species of other genera, mainly Clostridium kluyveri. Recently, other chain elongators have been isolated that deserve further research, such as Megasphaera hexanoica. Methods In this study, batch studies were performed in bottles with two different media to establish the optimal conditions for growth of M. hexanoica: (a) a medium rich in different sources of nitrogen and (b) a medium whose only source of nitrogen is yeast extract. Also, batch bioreactor studies at pH values of 5.8, 6.5 and 7.2 were set up to study the fermentation of lactate (i.e., electron donor) and acetate (i.e., electron acceptor) by M. hexanoica. Results and discussion Batch bottle studies revealed the yeast extract (YE) containing medium as the most promising in terms of production/cost ratio, producing n-caproate rapidly up to 2.62 ± 0.24 g/L. Subsequent bioreactor experiments at pH 5.8, 6.5, and 7.2 confirmed consistent production profiles, yielding C4-C8 fatty acids. A fourth bioreactor experiment at pH 6.5 and doubling both lactate and acetate concentrations enhanced MCFA production, resulting in 3.7 g/L n-caproate and 1.5 g/L n-caprylate. H2 and CO2 production was observed in all fermentations, being especially high under the increased substrate conditions. Overall, this study provides insights into M. hexanoica's behavior in lactate-based chain elongation and highlights optimization potential for improved productivity.
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Affiliation(s)
| | | | - Christian Kennes
- Chemical Engineering Laboratory, Faculty of Sciences and Interdisciplinary Centre of Chemistry and Biology – Centro Interdisciplinar de Química y Biología (CICA), BIOENGIN Group, University of A Coruña, Coruña, Spain
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13
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Wu SL, Wei W, Ngo HH, Guo W, Wang C, Wang Y, Ni BJ. In-situ production of lactate driving the biotransformation of waste activated sludge to medium-chain fatty acid. JOURNAL OF ENVIRONMENTAL MANAGEMENT 2023; 345:118524. [PMID: 37423191 DOI: 10.1016/j.jenvman.2023.118524] [Citation(s) in RCA: 10] [Impact Index Per Article: 5.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 05/16/2023] [Revised: 06/14/2023] [Accepted: 06/25/2023] [Indexed: 07/11/2023]
Abstract
Medium-chain fatty acids (MCFAs) have drawn great attention due to their high energy density and superior hydrophobicity. Waste activated sludge (WAS) has been documented as a renewable feedstock for MCFAs production via anaerobic fermentation. However, MCFAs production from WAS depends on exogenous addition of electron donor (ED, e.g., lactate) for chain elongation (CE) bioprocess, which results in increased economic cost and limited practical application. In this study, a novel biotechnology was proposed to produce MCFAs from WAS with in-situ self-formed lactate by inoculating Yoghurt starter powder containing with Lactobacillales cultures. The batch experimental results revealed that the lactate was in-situ generated from WAS and the maximum production of MCFAs increased from 1.17 to 3.99 g COD/L with the increased addition of Lactobacillales cultures from 6✕107 to 2.3✕108 CFU/mL WAS. In continuous long-term test over 97 days, average MCFA production reached up to 3.94 g COD/L with a caproate yield of 82.74% at sludge retention time (SRT) 12 days, and the average MCFA production increased to 5.87 g COD/L with 69.28% caproate and 25.18% caprylate at SRT 15 days. A comprehensive analysis of the metagenome and metatranscriptome demonstrated that the genus of Lactobacillus and Streptococcus were capable of producing lactate from WAS and upgrading to MCFAs. Moreover, another genus, i.e., Candidatus Promineofilum, was firstly revealed that it might be responsible for lactate and MCFAs production. Further investigation of related microbial pathways and enzyme expression suggested that D-lactate dehydrogenase and pyruvate ferredoxin oxidoreductase contributed to lactate and acetyl-CoA production, which were the crucial steps for MCFAs generation and were most actively expressed. This study provides a conceptual framework of MCFAs from WAS with endogenous ED, potentially enhancing the energy recovery from WAS treatment.
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Affiliation(s)
- Shu-Lin Wu
- Zhejiang Provincial Key Laboratory of Solid Waste Treatment and Recycling, Zhejiang Engineering Research Center of Non-ferrous Metal Waste Recycling, Zhejiang Gongshang University, PR China
| | - Wei Wei
- Centre for Technology in Water and Wastewater, School of Civil and Environmental Engineering, University of Technology Sydney, Sydney, NSW, 2007, Australia.
| | - Huu Hao Ngo
- Centre for Technology in Water and Wastewater, School of Civil and Environmental Engineering, University of Technology Sydney, Sydney, NSW, 2007, Australia
| | - Wenshan Guo
- Centre for Technology in Water and Wastewater, School of Civil and Environmental Engineering, University of Technology Sydney, Sydney, NSW, 2007, Australia
| | - Chen Wang
- State Key Laboratory of Pollution Control and Resources Reuse, College of Environmental Science and Engineering, Tongji University, Shanghai, 200092, PR China
| | - Yun Wang
- State Key Laboratory of Pollution Control and Resources Reuse, College of Environmental Science and Engineering, Tongji University, Shanghai, 200092, PR China
| | - Bing-Jie Ni
- Centre for Technology in Water and Wastewater, School of Civil and Environmental Engineering, University of Technology Sydney, Sydney, NSW, 2007, Australia.
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14
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Wu SL, Long Y, Wei W, Shi X, Shen D, Ni BJ. Co-electron donors driven medium-chain fatty acids production: Roles of electron donors, reaction kinetics and metabolic pathways. CHEMOSPHERE 2023; 338:139515. [PMID: 37474034 DOI: 10.1016/j.chemosphere.2023.139515] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 05/14/2023] [Revised: 07/07/2023] [Accepted: 07/14/2023] [Indexed: 07/22/2023]
Abstract
Energy conversion of waste activated sludge alkaline fermentation liquor (WASAFL) to medium-chain fatty acids (MCFAs) is promising for sludge treatment and carbon recovery. However, the single electron donor (ED) fermentation for MCFAs production has irreparable defects. To resolve the respective shortcomings of single electron donor (ED) and improve the MCFAs production efficiency from WASAFL, a novel biotechnical process utilizing ethanol and lactate as co-EDs within different combination ratios were investigated. The results verified that MCFAs production was highest with ethanol to lactate ratio of 1:3 (6988.54 ± 208.18 mg COD/L), being 1.46 and 1.87 times of that with ethanol and lactate as single ED. The kinetic analysis results confirmed that ethanol to lactate ratio of 1:3 resulted in the highest MCFAs yield and formation rate. The microbial taxa results uncovered that the relative abundance of Sphaerochaeta and Haloimpatiens showed positive correlation with MCFAs production. The metabolic pathway analysis indicated that the ethanol oxidization, lactate oxidization, acrylate pathway, reverse β oxidization and fatty acid biosynthesis pathway might take place in the WASAFL fermentation system, contributing to the WASAFL-to-MCFAs conversion.
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Affiliation(s)
- Shu-Lin Wu
- Zhejiang Provincial Key Laboratory of Solid Waste Treatment and Recycling, Zhejiang Engineering Research Center of Non-ferrous Metal Waste Recycling, Zhejiang Gongshang University, China
| | - Yuyang Long
- Zhejiang Provincial Key Laboratory of Solid Waste Treatment and Recycling, Zhejiang Engineering Research Center of Non-ferrous Metal Waste Recycling, Zhejiang Gongshang University, China
| | - Wei Wei
- Centre for Technology in Water and Wastewater, School of Civil and Environmental Engineering, University of Technology Sydney, Sydney, NSW, 2007, Australia
| | - Xingdong Shi
- Centre for Technology in Water and Wastewater, School of Civil and Environmental Engineering, University of Technology Sydney, Sydney, NSW, 2007, Australia
| | - Dongsheng Shen
- Zhejiang Provincial Key Laboratory of Solid Waste Treatment and Recycling, Zhejiang Engineering Research Center of Non-ferrous Metal Waste Recycling, Zhejiang Gongshang University, China
| | - Bing-Jie Ni
- Centre for Technology in Water and Wastewater, School of Civil and Environmental Engineering, University of Technology Sydney, Sydney, NSW, 2007, Australia.
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15
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Ma J, Tan L, Xie S, Feng Y, Shi Z, Ke S, He Q, Ke Q, Zhao Q. The role of hydrochloric acid pretreated activated carbon in chain elongation of D-lactate to caproate: Adsorption and facilitation. ENVIRONMENTAL RESEARCH 2023; 233:116387. [PMID: 37302743 DOI: 10.1016/j.envres.2023.116387] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 02/14/2023] [Revised: 06/03/2023] [Accepted: 06/09/2023] [Indexed: 06/13/2023]
Abstract
Medium chain fatty acids (MCFA) generation is attracting growing interest due to fossil fuel depletion. To promote the production of MCFA, especially caproate, hydrochloric acid pretreated activated carbon (AC) was introduced into chain elongation fermentation. In this study, the role of pretreated AC on caproate production was investigated using lactate and butyrate as electron donor and electron acceptor, respectively. The results showed that AC did not improve the chain elongation reaction at beginning but promoted the caproate production at later stage. The addition of 15 g/L AC facilitated reactor reaching the peak of caproate concentration (78.92 mM), caproate electron efficiency (63.13%), and butyrate utilization rate (51.88%). The adsorption experiment revealed a positive correlation between the adsorption capacity of pretreated AC and the concentration as well as the carbon chain length of carboxylic acids. Moreover, the adsorption of undissociated caproate by pretreated AC contributed to a mitigated toxicity towards microorganisms, thereby facilitating the production of MCFA. Microbial community analysis revealed an increasing enrichment of key functional chain elongation bacteria, including Eubacterium, Megasphaera, Caproiciproducens, and Pseudoramibacter, but a suppression on acrylate pathway microorganism Veillonella, as the dosage of pretreated AC increasing. The findings of this study demonstrated the substantial impact of the adsorption effect of acid-pretreated AC on promoting caproate production, which would aid to the development of more efficient caproate production process.
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Affiliation(s)
- Jingwei Ma
- Hunan Engineering Research Center of Water Security Technology and Application, College of Civil Engineering, Hunan University, Changsha, 410082, PR China; Key Laboratory of Building Safety and Energy Efficiency, Ministry of Education, Hunan University, Changsha, 410082, PR China
| | - Liyi Tan
- Hunan Engineering Research Center of Water Security Technology and Application, College of Civil Engineering, Hunan University, Changsha, 410082, PR China; Key Laboratory of Building Safety and Energy Efficiency, Ministry of Education, Hunan University, Changsha, 410082, PR China
| | - Shanbiao Xie
- Hunan Engineering Research Center of Water Security Technology and Application, College of Civil Engineering, Hunan University, Changsha, 410082, PR China; Key Laboratory of Building Safety and Energy Efficiency, Ministry of Education, Hunan University, Changsha, 410082, PR China
| | - Yingxin Feng
- Hunan Engineering Research Center of Water Security Technology and Application, College of Civil Engineering, Hunan University, Changsha, 410082, PR China; Key Laboratory of Building Safety and Energy Efficiency, Ministry of Education, Hunan University, Changsha, 410082, PR China
| | - Zhou Shi
- Hunan Engineering Research Center of Water Security Technology and Application, College of Civil Engineering, Hunan University, Changsha, 410082, PR China; Key Laboratory of Building Safety and Energy Efficiency, Ministry of Education, Hunan University, Changsha, 410082, PR China
| | - Shuizhou Ke
- Hunan Engineering Research Center of Water Security Technology and Application, College of Civil Engineering, Hunan University, Changsha, 410082, PR China; Key Laboratory of Building Safety and Energy Efficiency, Ministry of Education, Hunan University, Changsha, 410082, PR China
| | - Qiulai He
- Hunan Engineering Research Center of Water Security Technology and Application, College of Civil Engineering, Hunan University, Changsha, 410082, PR China; Key Laboratory of Building Safety and Energy Efficiency, Ministry of Education, Hunan University, Changsha, 410082, PR China.
| | - Qiang Ke
- National and Local Joint Engineering Research Center of Ecological Treatment Technology for Urban Water Pollution, Wenzhou University, Wenzhou, 325035, PR China.
| | - Quanbao Zhao
- CAS Key Laboratory of Urban Pollutant Conversion, Institute of Urban Environment, Chinese Academy of Sciences, 1799 Jimei Road, Xiamen, 361021, PR China
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16
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Dahiya S, Mohan SV. Co-fermenting lactic acid and glucose towards caproic acid production. CHEMOSPHERE 2023; 328:138491. [PMID: 36963586 DOI: 10.1016/j.chemosphere.2023.138491] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 08/25/2022] [Revised: 02/20/2023] [Accepted: 03/21/2023] [Indexed: 06/18/2023]
Abstract
The functional role of lactate (HLac), as a co-substrate along with glucose (Glu) as well as an electron donor for the synthesis of caproic acid (HCa), a medium chain fatty acid (MCFAs) was studied. A varied HLac and Glu ratios were thus investigated in fed-batch anaerobic reactors (R1-R5) operated at pH 6 with a heat-treated anaerobic consortium. R1 and R5 were noted as controls and operated with sole Glu and HLac, respectively. Strategically, ethanol (HEth) was additionally supplemented as co-electron donor after the production of short chain carboxylic acids (SCCAs) for chain elongation in all the reactors. The reactor operated with HLac and Glu in a ratio of 0.25:0.75 (1.25 g/L (HLac) and 3.75 g/L (Glu)) showed the highest HCa production of 1.86 g/L. R5 operated with solely HLac yielded propionic acid (HPr) as the major product which further led to the higher valeric acid (HVa) production of 1.1 g/L within the reactor. Butyric acid (HBu) was observed in R1, which used Glu as carbon source alone indicating the importance of HLac as electron co-donor. Clostridium observed as the most dominant genera in shotgun metagenome sequencing in R2 and R3, the reactors that produced the highest HCa in comparison to other studied reactors. The study thus provided insight into the importance of substrate and electron donor and their supplementation strategies during the production of MCFAs.
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Affiliation(s)
- Shikha Dahiya
- Bioengineering and Environmental Science Lab, Department of Energy and Environmental Engineering, CSIR-Indian Institute of Chemical Technology (CSIR-IICT), Hyderabad, 500 007, India; Academy of Scientific & Innovative Research (AcSIR), Ghaziabad, 201002, India
| | - S Venkata Mohan
- Bioengineering and Environmental Science Lab, Department of Energy and Environmental Engineering, CSIR-Indian Institute of Chemical Technology (CSIR-IICT), Hyderabad, 500 007, India; Academy of Scientific & Innovative Research (AcSIR), Ghaziabad, 201002, India.
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17
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Ho Ahn J, Hwan Jung K, Seok Lim E, Min Kim S, Ok Han S, Um Y. Recent advances in microbial production of medium chain fatty acid from renewable carbon resources: a comprehensive review. BIORESOURCE TECHNOLOGY 2023; 381:129147. [PMID: 37169199 DOI: 10.1016/j.biortech.2023.129147] [Citation(s) in RCA: 14] [Impact Index Per Article: 7.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 03/11/2023] [Revised: 04/29/2023] [Accepted: 05/04/2023] [Indexed: 05/13/2023]
Abstract
Microbial production of medium chain length fatty acids (MCFAs) from renewable resources is becoming increasingly important in establishing a sustainable and clean chemical industry. This review comprehensively summarizes current advances in microbial MCFA production from renewable resources. Detailed information is provided on two major MCFA production pathways using various renewable resources and other auxiliary pathways supporting MCFA production to help understand the fundamentals of bio-based MCFA production. In addition, conventional and well-studied MCFA producers are classified into two categories, natural and synthetic producers, and their characteristics on MCFA production are outlined. Moreover, various engineering strategies employed to achieve the highest MCFAs production up to date are showcased together with key enzymes suggested for MCFA overproduction. Finally, future challenges and perspectives are discussed towards more efficient production of bio-based MCFA production.
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Affiliation(s)
- Jung Ho Ahn
- Clean Energy Research Center, Korea Institute of Science and Technology, Seoul 02792, Republic of Korea; Division of Energy and Environment Technology, KIST School, University of Science and Technology (UST), Daejeon 34113, Republic of Korea
| | - Kweon Hwan Jung
- Clean Energy Research Center, Korea Institute of Science and Technology, Seoul 02792, Republic of Korea; Department of Biotechnology, Korea University, Seoul 02841, Republic of Korea
| | - Eui Seok Lim
- Clean Energy Research Center, Korea Institute of Science and Technology, Seoul 02792, Republic of Korea; Department of Biotechnology, Korea University, Seoul 02841, Republic of Korea
| | - Sang Min Kim
- Clean Energy Research Center, Korea Institute of Science and Technology, Seoul 02792, Republic of Korea; Department of Biotechnology, Korea University, Seoul 02841, Republic of Korea
| | - Sung Ok Han
- Department of Biotechnology, Korea University, Seoul 02841, Republic of Korea
| | - Youngsoon Um
- Clean Energy Research Center, Korea Institute of Science and Technology, Seoul 02792, Republic of Korea; Division of Energy and Environment Technology, KIST School, University of Science and Technology (UST), Daejeon 34113, Republic of Korea.
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18
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Sakarika M, Regueira A, Rabaey K, Ganigué R. Thermophilic caproic acid production from grass juice by sugar-based chain elongation. THE SCIENCE OF THE TOTAL ENVIRONMENT 2023; 860:160501. [PMID: 36436634 DOI: 10.1016/j.scitotenv.2022.160501] [Citation(s) in RCA: 7] [Impact Index Per Article: 3.5] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 09/27/2022] [Revised: 11/04/2022] [Accepted: 11/21/2022] [Indexed: 06/16/2023]
Abstract
Medium chain carboxylic acids (MCCA) such as caproic acid have a plethora of applications, ranging from food additives to bioplastics. MCCA can be produced via microbial chain elongation using waste and side-streams as substrates, a process that can be more sustainable than conventional production routes. Most chain elongation studies have focused on mesophilic conditions, with only two recent studies hinting at the possibility of thermophilic chain elongation, but a systematic study of its mechanisms is lacking. Here, we investigated thermophilic chain elongation from grass juice, to understand the effect of key operational parameters (pH, temperature, substrate) on the process performance and to establish the key microbial genera and their role in the system. The genus Caproiciproducens was identified as responsible for thermophilic chain elongation, and caproic acid production was most favorable at pH 6.0 and 50 °C among the conditions tested, reaching an average concentration of 3.4 g/L. Batch experiments showed that the substrate for caproic acid production were glucose and xylose, while lactic acid led to the production of only butyric acid. Fed-batch experiments showed that substrate availability and the presence of caproic acid in the system play a major role in shaping the profile of thermophilic chain elongation. The increase of the total sugar concentration by glucose addition (without changing the organic load) during continuous operation led to a microbial community dominated (75 %) by Caproiciproducens and increased by 76 % the final average caproic acid concentration to 6.0 g/L (13 gCOD/L) which represented 32 % (g/g) of the total carboxylic acids. The highest concentration achieved was 7.2 g/L (day 197) which is the highest concentration reported under thermophilic conditions thus far. The results of this work pave the way to the potential development of thermophilic systems for upgrading various underexplored abundant and cheap sugar-rich side-streams to caproic acid.
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Affiliation(s)
- Myrsini Sakarika
- Center for Microbial Ecology and Technology (CMET), Faculty of Bioscience Engineering Ghent University, Coupure Links 653, 9000 Ghent, Belgium; Center for Advanced Process Technology for Urban Resource recovery (CAPTURE), Frieda Saeysstraat, 9052 Ghent, Belgium
| | - Alberte Regueira
- Center for Microbial Ecology and Technology (CMET), Faculty of Bioscience Engineering Ghent University, Coupure Links 653, 9000 Ghent, Belgium; Center for Advanced Process Technology for Urban Resource recovery (CAPTURE), Frieda Saeysstraat, 9052 Ghent, Belgium; Cross-disciplinary Research in Environmental Technologies (CRETUS), Department of Chemical Engineering, Universidade de Santiago de Compostela, Spain
| | - Korneel Rabaey
- Center for Microbial Ecology and Technology (CMET), Faculty of Bioscience Engineering Ghent University, Coupure Links 653, 9000 Ghent, Belgium; Center for Advanced Process Technology for Urban Resource recovery (CAPTURE), Frieda Saeysstraat, 9052 Ghent, Belgium
| | - Ramon Ganigué
- Center for Microbial Ecology and Technology (CMET), Faculty of Bioscience Engineering Ghent University, Coupure Links 653, 9000 Ghent, Belgium; Center for Advanced Process Technology for Urban Resource recovery (CAPTURE), Frieda Saeysstraat, 9052 Ghent, Belgium.
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19
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Revealing the Characteristics of Glucose- and Lactate-Based Chain Elongation for Caproate Production by Caproicibacterium lactatifermentans through Transcriptomic, Bioenergetic, and Regulatory Analyses. mSystems 2022; 7:e0053422. [PMID: 36073803 PMCID: PMC9600882 DOI: 10.1128/msystems.00534-22] [Citation(s) in RCA: 9] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/24/2022] Open
Abstract
Caproate, an important medium-chain fatty acid, can only be synthesized by limited bacterial species by using ethanol, lactate, or certain saccharides. Caproicibacterium lactatifermentans is a promising caproate producer due to its glucose and lactate utilization capabilities. However, the global cellular responses of this bacterium to different carbon sources were not well understood. Here, C. lactatifermentans showed robust growth on glucose but more active caproate synthesis on lactate. Comparative transcriptome revealed that the genes involved in reverse β-oxidation for caproate synthesis and V-type ATPase-dependent ATP generation were upregulated under lactate condition, while several genes responsible for biomass synthesis were upregulated under glucose condition. Based on metabolic pathway reconstructions and bioenergetics analysis, the biomass accumulation on glucose condition may be supported by sufficient supplies of ATP and metabolite intermediates via glycolysis. In contrast, the ATP yield per glucose equivalent from lactate conversion into caproate was only 20% of that from glucose. Thus, the upregulation of the reverse β-oxidation genes may be essential for cell survival under lactate conditions. Furthermore, the remarkably decreased lactate utilization was observed after glucose acclimatization, indicating the negative modulation of lactate utilization by glucose metabolism. Based on the cotranscription of the lactate utilization repressor gene lldR with sugar-specific PTS genes and the opposite expression patterns of lldR and lactate utilization genes, a novel regulatory mechanism of glucose-repressed lactate utilization mediated via lldR was proposed. The results of this study suggested the molecular mechanism underlying differential physiologic and metabolic characteristics of C. lactatifermentans grown on glucose and lactate. IMPORTANCE Caproicibacterium lactatifermentans is a unique and robust caproate-producing bacterium in the family Oscillospiraceae due to its lactate utilization capability, whereas its close relatives such as Caproicibacterium amylolyticum, Caproiciproducens galactitolivorans, and Caproicibacter fermentans cannot utilize lactate but produce lactate as the main fermentation end product. Moreover, C. lactatifermentans can also utilize several saccharides such as glucose and maltose. Although the metabolic versatility of the bacterium makes it to be a promising industrial caproate producer, the cellular responses of C. lactatifermentans to different carbon sources were unknown. Here, the molecular mechanisms of biomass synthesis supported by glucose utilization and the cell survival supported by lactate utilization were revealed. A novel insight into the regulatory machinery in which glucose negatively regulates lactate utilization was proposed. This study provides a valuable basis to control and optimize caproate production, which will contribute to achieving a circular economy and environmental sustainability.
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20
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Mariën Q, Ulčar B, Verleyen J, Vanthuyne B, Ganigué R. High-rate conversion of lactic acid-rich streams to caproic acid in a fermentative granular system. BIORESOURCE TECHNOLOGY 2022; 355:127250. [PMID: 35562021 DOI: 10.1016/j.biortech.2022.127250] [Citation(s) in RCA: 11] [Impact Index Per Article: 3.7] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 03/17/2022] [Revised: 04/26/2022] [Accepted: 04/27/2022] [Indexed: 06/15/2023]
Abstract
Lactic acid-driven chain elongation enables upgrading low-value organic streams into caproic acid. Recently, volumetric production rates over 0.5 g L-1 h-1have been reported for carbohydrate-rich streams in expanded granular sludge bed (EGSB) reactors. However, many target streams contain mixtures of carbohydrates and lactic acid, and little is known about their impact on product profile and microbial ecology, or the importance of carbohydrates as substrate to achieve high rates. This manuscript investigated varying glucose-to-lactate ratios and observed that decreasing glucose-content eliminated odd-chain by-products, while glucose omission required acetic acid addition to support lactic acid conversion. Decreasing the glucose-content fed resulted in decreasing amounts of granular biomass, with the disappearance of granules when no glucose was fed. Lowering the HRT to 0.3 days while feeding only lactic and acetic acid likely triggered re-granulation, enabling the highest lactic acid-driven caproic acid production rates reported thus far at 16.4 ± 1.7 g L-1 d-1.
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Affiliation(s)
- Quinten Mariën
- Center for Microbial Ecology and Technology (CMET), Ghent University, Coupure Links 653, 9000 Ghent, Belgium; Center for Advanced Process Technology for Urban Resource Recovery (CAPTURE), Frieda Saeysstraat 1, 9000 Ghent, Belgium
| | - Barbara Ulčar
- Center for Microbial Ecology and Technology (CMET), Ghent University, Coupure Links 653, 9000 Ghent, Belgium; Center for Advanced Process Technology for Urban Resource Recovery (CAPTURE), Frieda Saeysstraat 1, 9000 Ghent, Belgium
| | - Jesper Verleyen
- Center for Microbial Ecology and Technology (CMET), Ghent University, Coupure Links 653, 9000 Ghent, Belgium
| | - Benjamin Vanthuyne
- Center for Microbial Ecology and Technology (CMET), Ghent University, Coupure Links 653, 9000 Ghent, Belgium
| | - Ramon Ganigué
- Center for Microbial Ecology and Technology (CMET), Ghent University, Coupure Links 653, 9000 Ghent, Belgium; Center for Advanced Process Technology for Urban Resource Recovery (CAPTURE), Frieda Saeysstraat 1, 9000 Ghent, Belgium.
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21
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Lamolinara B, Pérez-Martínez A, Guardado-Yordi E, Guillén Fiallos C, Diéguez-Santana K, Ruiz-Mercado GJ. Anaerobic digestate management, environmental impacts, and techno-economic challenges. WASTE MANAGEMENT (NEW YORK, N.Y.) 2022; 140:14-30. [PMID: 35032793 PMCID: PMC10466263 DOI: 10.1016/j.wasman.2021.12.035] [Citation(s) in RCA: 48] [Impact Index Per Article: 16.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 07/22/2021] [Revised: 12/19/2021] [Accepted: 12/22/2021] [Indexed: 06/14/2023]
Abstract
Digestate is a nutrient-rich by-product from organic waste anaerobic digestion but can contribute to nutrient pollution without comprehensive management strategies. Some nutrient pollution impacts include harmful algal blooms, hypoxia, and eutrophication. This contribution explores current productive uses of digestate by analyzing its feedstocks, processing technologies, economics, product quality, impurities, incentive policies, and regulations. The analyzed studies found that feedstock, processing technology, and process operating conditions highly influence the digestate product characteristics. Also, incentive policies and regulations for managing organic waste by anaerobic digestion and producing digestate as a valuable product promote economic benefits. However, there are not many governmental and industry-led quality assurance certification systems for supporting commercializing digestate products. The sustainable and safe use of digestate in different applications needs further development of technologies and processes. Also, incentives for digestate use, quality regulation, and social awareness are essential to promote digestate product commercialization as part of the organic waste circular economy paradigm. Therefore, future studies about circular business models and standardized international regulations for digestate products are needed.
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Affiliation(s)
- Barbara Lamolinara
- Centre for Rapid and Sustainable Product Development, Polytechnic of Leiria, Rua de Portugal - Zona Industrial, Marinha Grande 2430-028, Portugal
| | - Amaury Pérez-Martínez
- Universidad Estatal Amazónica, km. 2. 1/2 vía Puyo a Tena (Paso Lateral), Puyo, Pastaza 160150, Ecuador
| | - Estela Guardado-Yordi
- Universidad Estatal Amazónica, km. 2. 1/2 vía Puyo a Tena (Paso Lateral), Puyo, Pastaza 160150, Ecuador
| | - Christian Guillén Fiallos
- Universidad Estatal Amazónica, km. 2. 1/2 vía Puyo a Tena (Paso Lateral), Puyo, Pastaza 160150, Ecuador
| | - Karel Diéguez-Santana
- Universidad Estatal Amazónica, km. 2. 1/2 vía Puyo a Tena (Paso Lateral), Puyo, Pastaza 160150, Ecuador
| | - Gerardo J Ruiz-Mercado
- U.S. Environmental Protection Agency, Office of Research and Development, 26 W. Martin L. King Dr. Cincinnati, OH 45268, USA; Chemical Engineering Graduate Program, University of Atlántico, Puerto Colombia 080007, Colombia.
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22
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Kumar Khanal S, Lü F, Wong JWC, Wu D, Oechsner H. Anaerobic digestion beyond biogas. BIORESOURCE TECHNOLOGY 2021; 337:125378. [PMID: 34166927 DOI: 10.1016/j.biortech.2021.125378] [Citation(s) in RCA: 10] [Impact Index Per Article: 2.5] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/13/2023]
Abstract
Anaerobic digestion (AD) is a matured technology for waste (water) remediation/stabilization and bioenergy generation in the form of biogas. AD technology has several inherent benefits ranging from generating renewable energy, remediating waste (water), and reducing greenhouse gas emission to improving health/hygiene and the overall socio-economic status of rural communities in developing nations. In recent years, there has been a paradigm shift in applications of AD technology beyond biogas. This special issue (SI) entitled, "Anaerobic Digestion Beyond Biogas (ADBB-2021)," was conceptualized to incorporate some of the recent advances in AD in which the emphasis is beyond biogas, such as anaerobic biorefinery, chain elongation, treatment of micropollutants, toxicity and system stability, digestate as biofertilizer, bio-electrochemical systems, innovative bioreactors, carbon sequestration, biogas upgrading, microbiomes, waste (water) remediation, residues/waste pre-treatment, promoter addition, and modeling, process control, and automation, among others. This VSI: ADBB-2021 contains 53 manuscripts (14 critical reviews and 39 research). The key findings of each manuscript are briefly summarized here, which can serve as a valuable resource for AD researchers to learn of major advances in AD technology and identify future research directions.
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Affiliation(s)
- Samir Kumar Khanal
- Department of Molecular Biosciences and Bioengineering, University of Hawai'i at Manoa, Honolulu, HI 96822, USA.
| | - Fan Lü
- College of Environmental Science and Technology, Tongji University, Shanghai, China
| | - Jonathan W C Wong
- Department of Biology, Hong Kong Baptist University, Kowloon Tong, Hong Kong, China
| | - Di Wu
- Department of Civil and Environmental Engineering, Hong Kong University of Science and Technology, Kowloon Tong, Hong Kong, China
| | - Hans Oechsner
- State Institute of Agricultural Engineering and Bioenergy, University of Hohenheim, Garbenstraße 9, 70599 Stuttgart, Germany
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