Synergistic ammonia and fatty acids inhibition of microbial communities during slaughterhouse waste digestion for biogas production

Current Understanding of Feather Keratin and Keratinase and Their Applications in Biotechnology

The food industry generates substantial keratin waste, particularly chicken feathers, which are rich in amino acids and essential nutrients. However, the insolubility of keratin presents a significant challenge to its conversion. Keratinase, an enzyme produced by certain fungi and bacteria, offers a promising solution by degrading feather keratin into amino acids and soluble proteins. Among these, bacterial keratinase is notable for its superior stability and activity, although its production remains constrained, necessitating continued research to identify efficient microbial strains. Keratin-derived hydrolyzates, recognized for their biological and immunological properties, have garnered significant research interest. This review examines the structural characteristics of chicken feather keratin, its resistance to conventional proteases, and advances in keratinase production and purification techniques. Additionally, the keratin degradation mechanism and the adoption of environmentally friendly technologies for managing feather waste are explored. Finally, the review highlights the potential applications of keratinase across diverse industries, including animal feed and cosmetics.

Ammonia-stressed anaerobic digestion: Sensitivity dynamics of key syntrophic interactions and methanogenic pathways-A review

The problematic anaerobic digestion (AD) of protein-rich substrates owing to their high ammonia content continues to hinder optimum methanation despite their high potential for offsetting greenhouse gas (GHG) emissions. This review focuses on the analyses of the sensitivity dynamics of key AD processes as well as the microbial interactions and exchanges that occur with them. Aside from the apparent increased risk associated with thermophilic ammonia-rich substrate AD, the marginally higher energy generation compared to mesophilic systems is not commensurate to the energy requirement. Moreover, while comparable FAN thresholds have been confirmed, TAN thresholds are susceptible to physical chemistry and so vary greatly. Profiling of the metabolic capability of front-end AD microbiome revealed Bacteroidetes, Firmicutes, and Synergistetes as some of the ammonia-resilient bacteria groups while Proteobacteria and Actinobacteria were the most fragile taxa. Besides the predominance of incomplete propionate oxidizing bacteria under ammonia stress conditions, syntrophic propionate oxidation (SPO) is usually shifted from the methylmalonyl CoA to the dismutation pathway. Furthermore, besides their different recoverability potentials, distinct methanogenic groups are differentially impacted by different ammonia species. Prevailing literature evidence suggests that conductive material assisted bioaugmentation with SAO-HM consortia, and in-situ H2 supplementation are the most effective for expediting electron transfer and relieving ammonia stress. These valuable insights should inform the design of targeted ammonia inhibition mitigation strategies.

Sustainable valorization of slaughterhouse waste through anaerobic digestion: A circular economy perspective

Slaughterhouse waste (SHW) poses significant environmental challenges due to its complex composition. In response, a novel review exploration of anaerobic digestion (AD) as a means of valorising SHW within the context of the circular economy (CE) is presented. The physicochemical properties of individual SHW, representing key parameters for the correct management of the AD process, are scrutinized. These parameters are further connected with identifying suitable pretreatment methods to enhance biogas production. Subsequently, the review examines the diverse technologies employed in the AD of SHW, considering the complexities of mono- or co-digestion. Various AD systems are evaluated for their effectiveness in harnessing the substantial biogas production potential from SHW, encompassing key parameters, reactor configurations, and operational conditions that influence the AD process. Moreover, the review interestingly extends its scope to the recovery and management of digestate, the by-product of AD. Along with the digestate composition, strategies for various utilization of this by-product are discussed. This investigation thus underscores, within the principles of the CE, the dual sustainable benefits of SHW processing via AD in biogas production and utilization of the resultant nutrient-rich digestate in various sectors.

Comprehensive hydrothermal pretreatment of municipal sewage sludge: A systematic approach

This study provides a comprehensive analysis of the potential impact of hydrothermal pretreatment (HTP) on municipal thickened waste-activated sludge (TWAS) and its integration with anaerobic digestion (AD). The research demonstrates that HTP conditions (170 °C, 3 bars for 30 min) can increase the solubilization of macromolecular organic compounds by 41%, which enhances biodegradability in semicontinuous bioreactors. This treatment also results in a 50% reduction in chemical oxygen demand (COD) and a 63% increase in the destruction of volatile solids (VS). The combination of HTP with AD significantly boosts methane yields by 51%, reaching 176 ml/g COD, and improves the digestate dewaterability, doubling the solid content in the dewatered cake. However, a higher polymer dose is required compared to conventional AD. Microbial community analysis correlates the observed performance and alterations; it indicates that HTP enhances resilience to stress conditions such as ammonia toxicity. This comprehensive study provides valuable insights into the transition from wastewater treatment plants (WWTPs) to resource recovery facilities (RRF) in line with circular economy principles.

Variations in the dairy wastewater properties and bacterial diversity of each unit in membrane-enclosed anaerobic lagoon treatment process in Heilongjiang Province

In order to meet the land use requirements of the treated wastewater from high density polyethylene (HDPE) membrane-enclosed anaerobic lagoons, the physical and chemical properties of the wastewater in an HDPE membrane-enclosed anaerobic lagoon were measured. The total nitrogen content (TN) in wastewater treated in membrane-enclosed anaerobic lagoons is 3165 and 1510 mg/L in winter and summer respectively. The wastewater can be used as liquid organic fertilizer, partly replacing chemical fertilizer. The safety dosage of the wastewater was 21.48 t/ha for rice and 9.54 t/ha for corn, respectively. Meanwhile, the wastewater has the characteristics of high salt (conductivity>16.0 mS/cm) and high organic matter content (COD>16,900 mg/kg). Therefore, the potential negative effects of the wastewater on soil salinity and pH should be assessed. 16S rRNA was used to investigate the bacterial population structure and assess potential biological risks of land use of the wastewater. The wastewater from lagoon has the least and the most bacterial abundance in summer and winter, respectively. The bacterial diversity of wastewater samples from lagoon is the most. 21 and 24 phyla were detected in winter and summer samples respectively. Clostridium is the absolute dominant bacteria in the summer water samples and the absolute dominant bacteria is Trichococcus in winter water samples. Several animal and plant bacterial pathogens such as Campylobacter, Corynebacterium, Facklamia and Erysipelothrix can be detected in the wastewater samples. More than 70% of pathogenic bacteria such as Campylobacter, Facklamia, Erysipelothrix and Acholeplasma can be removed by lagoon in summer, but only about 99% of Corynebacterium is still in the lagoon (XYH). While more than 60% of Corynebacterium, Facklamia and Erysipelothrix are not removed in winter. So the biological risk of land use of anaerobic pond wastewater needs to be considered.

R, Choudhary S, Singh R, Verma AK. Optimization of biogas potential using kinetic models, response surface methodology, and instrumental evidence for biodegradation of tannery fleshings during anaerobic digestion

The optimization of the batch size experiment was run for a hydraulic retention time of 45 days using proteolytic enzyme pretreatment. The highest amounts of biogas were produced in comparison to conventional BDS (25:75), which is not processed with enzymes, and there was an increase in the biogas generation of 13.9 and 18.57%. The kinetic models show the goodness of fit between 0.993 and 0.998 and the correlation coefficient's value domain was [-1, 1] from a statistical perspective. The Box-Behnken design was carried out using the response surface methodology at different levels of independent parameters to optimize the process. Different instruments were evaluated to determine the chemical structure change and the contamination of the different treatments and the raw sample of tannery fleshings was determined. Thermogravimetric analysis was conducted to determine the loss of weight on thermal degradation. The Fourier transform infrared spectrometry was carried out to determine the different functional groups, such as -OH, -CH, -NH, and C-O, present in the samples of tannery fleshings. Scanning electron microscopy and energy dispersive X-ray analysis were carried out to determine the morphological alterations in the substrate, digestate, enzyme-pretreated fleshings, and the chemical composition of samples.

Closing the Nutrient Loop-The New Approaches to Recovering Biomass Minerals during the Biorefinery Processes

The recovery of plant mineral nutrients from the bio-based value chains is essential for a sustainable, circular bioeconomy, wherein resources are (re)used sustainably. The widest used approach is to recover plant nutrients on the last stage of biomass utilization processes-e.g., from ash, wastewater, or anaerobic digestate. The best approach is to recover mineral nutrients from the initial stages of biomass biorefinery, especially during biomass pre-treatments. Our paper aims to evaluate the nutrient recovery solutions from a trans-sectorial perspective, including biomass processing and the agricultural use of recovered nutrients. Several solutions integrated with the biomass pre-treatment stage, such as leaching/bioleaching, recovery from pre-treatment neoteric solvents, ionic liquids (ILs), and deep eutectic solvents (DESs) or integrated with hydrothermal treatments are discussed. Reducing mineral contents on silicon, phosphorus, and nitrogen biomass before the core biorefinery processes improves processability and yield and reduces corrosion and fouling effects. The recovered minerals are used as bio-based fertilizers or as silica-based plant biostimulants, with economic and environmental benefits.

Biochar addition augmented the microbial community and aided the digestion of high-loading slaughterhouse waste: Active enzymes of bacteria and archaea

The biogas production (BP), volatile fatty acids (VFAs), microbial communities, and microbes' active enzymes were studied upon the addition of biochar (0-1.5%) at 6% and 8% slaughterhouse waste (SHW) loadings. The 0.5% biochar enhanced BP by 1.5- and 1.6-folds in 6% and 8% SHW-loaded reactors, respectively. Increasing the biochar up to 1.5% caused a reduction in BP at 6% SHW. However, the BP from 8% of SHW was enhanced by 1.4-folds at 1.5% biochar. The VFAs production in all 0.5% biochar amended reactors was highly significant compared to control (p-value < 0.05). The biochar addition increased the bacterial and archaeal diversity at both 6% and 8% SHW loadings. The highest number of OTUs at 0.5% biochar were 567 and 525 in 6% and 8% SHW, respectively. Biochar prompted the Clostridium abundance and increased the lyases and transaminases involved in the degradation of lipids and protein, respectively. Biochar addition improved the Methanosaeta and Methanosphaera abundance in which the major enzymes were reductase and hydrogenase. The archaeal enzymes showed mixed acetoclastic and hydrogenotrophic methanogenesis.

Complex network analysis of slaughterhouse waste anaerobic digestion: From failure to success of long-term operation

The study explored slaughterhouse waste (SHW) as prime feedstock associated with and without supplement of an external slowly degradable lignocellulosic carbon source to overcome the synergistic co-inhibitions of ammonia and fatty acids. Long-term solid-state digestion (SSD) and liquid-state digestion (LSD) were investigated using a mixture of pork liver and fat. At 2.0 g volatile solids (VS) L^-1 d^-1 of organic loading rate (OLR), the two reactors of SSD experienced operational instability due to ammonia inhibition and volatile fatty acid (VFA) accumulation while LSD successfully produced 0.725 CH₄ L CH₄ g^-1VS during 197 d of working days under unfavorable condition with high total ammonia nitrogen (>4.7 g/L) and VFAs concentration (>1.9 g/L). The network analysis between complex microflora and operational parameters provided an insight for sustainable biogas production using SHW. Among all, hydrogenotrophic methanogens have shown better resistance than acetoclastic methanogens.

A review of advances in valorization and post-treatment of anaerobic digestion liquid fraction effluent

Traditionally, digestate is considered a waste, which is used as fertiliser in the agriculture industry. Recent studies focus on increasing the profitability of digestate by extracting reusable nutrients to promote biogas plants cost-effectiveness, sustainable management and circular economy. This review focuses on the post-treatment and valorization of liquor which is produced by solid-liquid fractioning of digestate. Nutrient recovery and removal from liquor are possible through mechanical, physicochemical and biological procedures. The processes discussed involve complex procedures that differ in economic value, feasibility, legislative restrictions and performance. The parameters that should be considered to employ these techniques are influenced by liquor characteristics, topography, climate conditions and available resources. These are key parameters to keep in mind during designing and manufacturing a biogas plant. In the following chapters, a discussion on available liquor treatment methods takes place. The present study examines the critical aspects of the available liquor treatment methods.

Valorization of Livestock Keratin Waste: Application in Agricultural Fields

Livestock keratin waste is a rich source of protein. However, the unique structure of livestock keratin waste makes its valorization a great challenge. This paper reviews the main methods for the valorization of livestock keratin waste, which include chemical, biological, and other novel methods, and summarizes the main agricultural applications of keratin-based material. Livestock keratin waste is mainly used as animal feed and fertilizer. However, it has promising potential for biosorbents and in other fields. In the future, researchers should focus on the biological extraction and carbonization methods of processing and keratin-based biosorbents for the soil remediation of farmland.

Biogas Production Enhancement through Chicken Manure Co-Digestion with Pig Fat

Chicken manure and pig fat are found abundantly around the globe, and there is a challenge to get rid of them. This waste has considerable energy potential to be recovered into fuel, but extracting this energy from some by-products, especially fat, isn’t an easy task. When anaerobic digestion technology stepped to the level of anaerobic co-digestion, the utilisation of hardly degradable waste became feasible. Our research was conducted on anaerobic co-digestion of chicken manure as the primary substrate with pig fat as a fat reach supplement in a semi-continuous mode at different organic load rates. The influence of fat waste on the process of biogas production from chicken manure and the composition of the obtained products was determined using an organic load rate of 3.0–4.5 kg VS·(m3·day)−1. A sturdy and continuously growing biogas production was observed at all organic load rates, implying the synergetic effect on chicken manure and pig fat co-digestion. The highest specific methane yield, 441.3 ± 7.6 L·kg VS−1, was observed at an organic load rate of 4.5 kg VS·(m3·day)−1. The research results showed that co-digestion of chicken manure with pig fat is an appropriate measure for fat utilisation and contributes to the increase in biogas yield, methane concentration, and overall methane yield at investigated organic load rates.

Propagation of antibiotic resistance genes during anaerobic digestion of thermally hydrolyzed sludge and their correlation with extracellular polymeric substances

The positive impact of the thermal hydrolysis process (THP) of sewage sludge on antibiotic resistance genes (ARGs) removal during anaerobic digestion (AD) has been reported in the literature. However, little information is available on how changes in different extracellular polymeric substances (EPS) due to THP can influence ARG propagation during AD. This study focused on systematically correlating EPS components and ARG abundance in AD of sewage sludge pretreated with THP (80 °C, 110 °C, 140 °C, 170 °C). THP under different conditions improved sludge solubilization followed by improved methane yields in the biochemical methane potential (BMP) test. The highest methane yield of 275 ± 11.5 ml CH₄/g COD was observed for THP-140 °C, which was 40.5 ± 2.5% higher than the control. Increasing THP operating temperatures showed a non-linear response of ARG propagation in AD due to the rebound effect. The highest ARGs removal in AD was achieved with THP at 140 °C. The multivariate analysis showed that EPS polysaccharides positively correlated with most ARGs and integrons, except for macrolides resistance genes. In contrast, EPS protein was only strongly correlated with β-lactam resistance genes. These results suggest that manipulating THP operating conditions targeting specific EPS components will be critical to effectively mitigating the dissemination of particular ARG types in AD.

Microbial β-oxidation of synthetic long-chain fatty acids to improve lipid biomethanation

β-oxidation is a well-known pathway for fatty acid (FA) degradation. However, the wide range of feedstocks, their intermediates, and complex microbial networks involved in anaerobic digestion (AD) make β-oxidation unclear during lipid digestion having a variety of long-chain fatty acids (LCFAs). Here, we demonstrated the detailed metabolic pathway of major bacteria and enzymes responsible for the β-oxidation of individual saturated FAs (C16:0 and C18:0) and unsaturated FAs (C18:1 and C18:2). C16:0 showed no negative impact on AD. The relative enzyme abundance and production of shorter-chain FAs ( Collapse

Key Words

• Biomethanation
• Community response
• Saturated fatty acids
• Unsaturated fatty acids
• Β-oxidation

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Affiliation(s)

Muhammad Usman MOE, Key Laboratory of Cell Activities and Stress Adaptations, School of Life Sciences, Lanzhou University, Lanzhou 730000, Gansu, China; Department of Occupational and Environmental Health, School of Public Health, Lanzhou University Lanzhou 730000, Gansu, China
Shuai Zhao MOE, Key Laboratory of Cell Activities and Stress Adaptations, School of Life Sciences, Lanzhou University, Lanzhou 730000, Gansu, China
Byong-Hun Jeon Department of Earth Resources and Environmental Engineering, Hanyang University, Seoul 04763, Korea
El-Sayed Salama Department of Occupational and Environmental Health, School of Public Health, Lanzhou University Lanzhou 730000, Gansu, China.
Xiangkai Li MOE, Key Laboratory of Cell Activities and Stress Adaptations, School of Life Sciences, Lanzhou University, Lanzhou 730000, Gansu, China.

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Effect of Volatile Fatty Acids Accumulation on Biogas Production by Sludge-Feeding Thermophilic Anaerobic Digester and Predicting Process Parameters

Sewage sludge represents an important resource for reuse in the wastewater treatment field. Hence, thermophilic anaerobic digestion (TAD) could be an alternative technique to recover renewable resources from sludge. In the TAD biodegradation process, volatile fatty acids (VFAs) are the intermediate products of methanogenesis. However, the higher formation and accumulation of VFAs leads to microbial stress, resulting in acidification and failure of the digester. Therefore, several batch TADs have been investigated to evaluate the VFAs production from sludge and their impact on biogas generation and biodegradation efficiency. Three types of sewage sludges, e.g., primary sludge (PS), secondary sludge (SS), and mixed sludge (MS) were used as substrates to estimate the accumulation of VFAs and yield of methane gas. The system showed the maximum total VFAs accumulation from both PS and MS as 824.68 ± 0.5 mg/L and 236.67 ± 0.5 mg/L, respectively. The dominant VFA accumulation was identified as acetic acid, the main intermediate by-product of methane production. The produced biogas from PS and MS contained 66.75 ± 0.5% and 52.29 ± 0.5% methane, respectively. The high content of methane with PS-feeding digesters was due to the higher accumulation of VFAs (i.e., 824.68 ± 0.5 mg/L) in the TAD. The study also predicted the design parameters of TAD process by fitting the lab-scale experimental data with the well-known first-order kinetic and logistic models. Such predicted design parameters are significantly important before the large-scale application of the TAD process.

Anaerobic digestion characteristics and key microorganisms associated with low-temperature rapeseed cake and sheep manure fermentation

In this study, gas production from mixed anaerobic fermentation of rapeseed cake and sheep manure at low temperature (15.2-17.8 °C) was investigated in Qinghai rural household biogas digesters to understand the temporal dynamics of key microbial populations involved in fermentations. Different raw material ratios resulted in significantly different effects on biogas yields and microbial community compositions over 40 days. When the dry weight ratio of sheep manure to rapeseed cake was 1:2, the highest level of cumulative gas production was observed (122.92 m³·t^-1). Firmicutes, Proteobacteria, Bacteroidetes, and Actinobacteria were the dominant bacterial phyla among the 29 digester samples (total relative abundances > 79.23%), followed by Synergistetes (4.09-10.7%). Lactobacillus was the most abundant genus in the biogas digesters with high rapeseed cake contents (average relative abundances: 14.68%), while Peptoniphilus exhibited higher abundances (12.69%) in the mixed treatments. In addition, unclassified Synergistaceae abundances (6.64%) were positively associated with biogas production variation among treatments. Bacteroides (5.74%) and Pseudomonas (5.24%) both accounted for larger proportions of communities in the digesters that used more sheep manure. Methanomicrobiales (66.55%) was the most dominant archaeal group among digesters, with Methanogenium (41.82%) and Methanoculleus (16.55%) representing the main gas-producing archaeal genera; they were more abundant in biogas digesters with higher sheep manure contents and higher rapeseed cake contents, respectively. VFAs and pH were the main factors associated with differences in microbial communities among the 29 samples. Specifically, VFA concentrations were positively correlated with Lactobacillus, Methanoculleus and Methanothrix abundances, while pH was positively correlated with Bacteroides, Pseudomonas, and Methanobacterium abundances.