The hydrochar activation and biocrude upgrading from hydrothermal treatment of lignocellulosic biomass

Advancing hydrothermal carbonization: Assessing hydrochar's role and challenges in carbon sequestration

The increasing urgency to reduce atmospheric CO2 emissions has driven research into sustainable carbon sequestration technologies, with hydrochar (HC) emerging as a promising material. HC is derived from hydrothermal carbonization (HTC), a thermochemical process that converts biomass into a carbon-rich solid at moderate temperatures and self-generated pressure in an aqueous environment. Due to its unique reaction pathways, HC differs significantly from biochar (BC) derived from pyrolysis in terms of application, performance, and structural characteristics. Despite HC's potential for long-term carbon storage, critical gaps remain in understanding its sequestration mechanisms, influencing factors, and optimization strategies-hindering its effective application. This review critically evaluates HC's carbon sequestration capacity, focusing on overlooked complexities that influence its performance. Key parameters, including feedstock composition, reaction temperature, pH, and residence time, are systematically examined to elucidate their impact on HC's structural integrity and carbon stability. Special attention is given to the role of lignin in enhancing stability and thermal resilience, as well as the concept of carbon-ash recalcitrance, where mineral embedding enhances carbon stability. To assess HC's long-term sequestration effectiveness, this study analyzes key indicators such as thermal stability, chemical resilience, aromaticity, and dissolved organic carbon (DOC) leaching.Besides, this review explores innovative strategies for improving HC's sequestration performance, including HTC liquid recycling, chemical modification, and salinity control. By integrating expert-driven insights and identifying research gaps, this synthesis advances theoretical understanding while outlining future directions for optimizing HC as a sustainable carbon sink. Ultimately, this work establishes HC as a critical material in global carbon management efforts and climate change mitigation.

Conversion of rice husks into carbonaceous materials with porous structures via hydrothermal process

Carbonaceous materials hydrothermally produced using waste biomass have small specific surface areas (SSA) and poor porosity properties. In this study, we prepare a novel carbonaceous material with excellent porosity properties by suppressing the formation of a secondary char phase (spheres) and promoting biomass hydrolysis by controlling the hydrothermal conditions. Rice husk powders, as the starting material, are hydrothermally treated using acidic solvents of different types and concentrations at 180 °C. The surfaces of the samples hydrothermally prepared using the acidic solvents have no spheres. In the case of 0.1-0.2 mol L-1 hydrochloric acid (HA), the amorphous carbonaceous materials contain numerous mesopores and exhibit a larger SSA (approximately 100 m2 g-1) than those prepared using acetic acid and distilled water. An increase in the hydrothermal temperature reduces the porosity properties of the materials. Finally, the high-porosity amorphous carbonaceous material showed excellent trimethylamine adsorption ability.

Pepsin immobilization on activated carbon and functionalized with glutaraldehyde and genipin for the synthesis of antioxidant peptides of goat casein

In this article, the synthesis of antioxidant peptides in the enzymatic hydrolysis of caprine casein was analyzed at three different time points (60 min, 90 min, and 120 min) using immobilized pepsin on activated and modified carbon (AC, ACF, ACG 50, ACG 100). The immobilization assays revealed a reduction in the biocatalysts' activity compared to the free enzyme. Among the modified ones, ACG 50 exhibited greater activity and better efficiency for reuse cycles, with superior values after 60 min and 90 min. Peptide synthesis was observed under all studied conditions. Analyses (DPPH, β-carotene/linoleic acid, FRAP) confirmed the antioxidant potential of the peptides generated by the immobilized enzyme. However, the immobilized enzyme in ACG 50 and ACG 100, combined with longer hydrolysis times, allowed the formation of peptides with an antioxidant capacity greater than or equivalent to those generated by the free enzyme, despite reduced enzymatic activity.

Emerging trends and advances in valorization of lignocellulosic biomass to biofuels

Sustainable technologies pave the way to address future energy demand by converting lignocellulosic biomass into fuels, carbon-neutral materials, and chemicals which might replace fossil fuels. Thermochemical and biochemical technologies are conventional methods that convert biomass into value-added products. To enhance biofuel production, the existing technologies should be upgraded using advanced processes. In this regard, the present review explores the advanced technologies of thermochemical processes such as plasma technology, hydrothermal treatment, microwave-based processing, microbial-catalyzed electrochemical systems, etc. Advanced biochemical technologies such as synthetic metabolic engineering and genomic engineering have led to the development of an effective strategy to produce biofuels. The microwave-plasma-based technique increases the biofuel conversion efficiency by 97% and the genetic engineering strains increase the sugar production by 40%, inferring that the advanced technologies enhances the efficiency. So understanding these processes leads to low-carbon technologies which can solve the global issues on energy security, the greenhouse gases emission, and global warming.

Evaluation of activated pyrochar for boosting anaerobic digestion: Performances and microbial community

In this study, the effects of CO2-activated/non-activated pyrochars (PCs) from cornstalk, cotton straw, and rice straw on anaerobic digestion (AD) performances and microbial characteristics were investigated. The maximum biogas production rate (2.2 L/L/d) with a methane content of 73% was obtained from the AD with CO2-activated cotton straw PC. The activated PC mainly played a strengthening role in the early and middle stages of AD. Specifically, the cornstalk PC could greatly relieve acid inhibition, and cotton straw PC had a significantly positive effect on the regulation of ammonia nitrogen concentration. The rare genera like Verrucomicrobia had obvious differences among groups of AD with PCs. Regarding differential metabolites, cornstalk PC-N2 displayed a positive correlation with isoleucyl-alanine, while exhibiting a negative correlation with deoxyinosine, and the corresponding relative expression levels were + 3.0 and -2.4, respectively. Overall, gas-activated PCs could promote methane production and affect the composition of microbial community.

A review on the thermochemical treatments of biomass: Implications for hydrochar production and rare earth element recovery from hyperaccumulators

Phytomining is a promising method that employs hyperaccumulators to concentrate metals from various substrates. Many studies on phytomining have been reported in the literature, while how to recover metals from hyperaccumulators has not been well resolved, which is critical for developing a complete phytomining-based metal recovery process. The most straightforward approach is to combust hyperaccumulators and recover metals from the combustion residue. However, the combustion process results in significant waste and carbon emissions. In contrast to combustion, thermochemical treatments can convert the biomass of hyperaccumulators to valuable products, such as biochar, hydrochar, biocrudes, and biogas. Therefore, it is more sustainable to develop a process that combines thermochemical treatments for metal recovery from hyperaccumulators. To achieve this objective, a systematic and comprehensive understanding of product characteristics and metal fate during thermochemical processing is required. In this article, three emerging thermochemical technologies, i.e., microwave-assisted pyrolysis, hydrothermal processing, and microwave-assisted hydrothermal treatment, are systematically reviewed in terms of conversion mechanisms, merits, demerits, product characteristics, and metal fate. Significant findings reported in the literature on the effects of operating parameters on product characteristics and metal fate during thermochemical treatment of waste biomass, especially those from hyperaccumulators, were summarized. Due to limited studies on thermochemical treatments of rare earth element hyperaccumulators, this review is expanded to include hyperaccumulators of any metal species. Based on comparisons among the three emerging thermochemical treatment technologies, microwave-assisted hydrothermal pyrolysis is identified as the most promising approach that favors carbon product obtainment and REE recovery from hyperaccumulators.

Inhibition insights of hydrothermal liquid digestate in anaerobic digestion: Impact on organics conversion and inhibitor degradation

Hydrothermal liquid digestate has been widely accepted as a substrate in anaerobic digestion (AD) for energy recovery. However, the potential negative impacts of hydrothermal liquid digestate on AD remain unclear. In this study, the organic biodegradability of hydrothermal liquid digestate produced from hydrothermal treatment (HTT) at different temperatures was analyzed, and the formation and degradation process of potential inhibitory substances were discussed. Results demonstrated that the AD lag phase of hydrothermal liquid digestate increased from 3 days at raw liquid digestate to 5-21 days. When the HTT temperature reached 220 °C, the methane yield decreased by 48%, and more than 71% of the organics in the hydrothermal liquid digestate were not utilized by AD. Biorefractory substances, such as fulvic and humic acids, accumulate in the hydrothermal liquid digestate. Potential inhibitory substances from Maillard reactions mainly affect the methanogenesis of AD. Most inhibitory substances were degraded within 7-22 days, with the degradation rate following the order of pyrroles > pyrazines > ketones > imidazoles > indoles. The AD community structure and methane conversion were partially re-established after most inhibitory substances were degraded. This study provides valuable information on eliminating the potential negative effects of hydrothermal liquid digestate on AD.

An Exploratory Study of Hydrochar as a Matrix for Biotechnological Applications

This paper explores the potentialities of hydrochar in protein separation and enzyme immobilization for non-energy biorefinery applications of hydrothermal carbonization. An innovative experimental procedure monitors soluble protein-hydrochar interactions and enzymatic reactions in a continuously stirred tank reactor. The hydrochar comes from hydrothermal carbonization of silver fir (200 °C, 30 min, 1/7 solid/water ratio) and standard activation (KOH, oven, 600 °C). Bovine serum albumin, a non-active, globular protein, was adsorbed at ≤3300 mg/g. Sip's isotherms fitted data well (R2 = 0.99999). The immobilization used a commercial β-glucosidase, which catalyzes the hydrolysis of cellobiose to glucose, a bottleneck of the cellulose to fermentable sugar bioconversion network due to the fast enzyme deactivation. The hydrochar adsorbed ≤26 w/w% of enzyme. The heterogeneous biocatalyst operational stability was 24 times that of the soluble one. The results encourage further investigations and foreshadow process schemes coupling hydrothermal carbonization and industrial bioconversions.

Adsorption of lead ions and methylene blue on acrylate-modified hydrochars

Hydrochars are promising sorbents for wastewater treatment. Herein, two acrylate-modified hydrochars (AMHC₁ and AMHC₂) were obtained by grafting acrylic acid on the surface of two hydrochars (MHC₁ and MHC₂ hydrothermally carbonized in water and acidic medium respectively) with free radical polymerization. Characterizations show that MHC₂ is more prone to free radical polymerization than MHC₁ does, and has higher carboxylate content after modification. The adsorption amounts of AMHC₂ over methylene blue (MB) and Pb(II) are much higher than those of AMHC₁. Pseudo-second-order kinetic and Langmuir isotherm equations well fit the Pb(II) and MB sorption data of AMHC₂. The Pb(II) adsorptive mechanism is mainly inner-surface complexation accompanied by ion exchange and cation-π interaction. MB adsorption involves ion exchange, electrostatic interaction, H-bonding and π-π interaction. Hence, the one-step modification method of free radical polymerization under alkaline condition has great potential for preparing carboxylate-modified hydrochars to adsorb cationic pollutants.

Hydrothermal conversion of biomass to fuels, chemicals and materials: A review holistically connecting product properties and marketable applications

Biomass is a renewable and carbon-neutral resource with good features for producing biofuels, biochemicals, and biomaterials. Among the different technologies developed to date to convert biomass into such commodities, hydrothermal conversion (HC) is a very appealing and sustainable option, affording marketable gaseous (primarily containing H₂, CO, CH₄, and CO₂), liquid (biofuels, aqueous phase carbohydrates, and inorganics), and solid products (energy-dense biofuels (up to 30 MJ/kg) with excellent functionality and strength). Given these prospects, this publication first-time puts together essential information on the HC of lignocellulosic and algal biomasses covering all the steps involved. Particularly, this work reports and comments on the most important properties (e.g., physiochemical and fuel properties) of all these products from a holistic and practical perspective. It also gathers vital information addressing selecting and using different downstream/upgrading processes to convert HC reaction products into marketable biofuels (HHV up to 46 MJ/kg), biochemicals (yield >90 %), and biomaterials (great functionality and surface area up to 3600 m²/g). As a result of this practical vision, this work not only comments on and summarizes the most important properties of these products but also analyzes and discusses present and future applications, establishing an invaluable link between product properties and market needs to push HC technologies transition from the laboratory to the industry. Such a practical and pioneering approach paves the way for the future development, commercialization and industrialization of HC technologies to develop holistic and zero-waste biorefinery processes.

Synergistic effect in simultaneous removal of cationic and anionic heavy metals by nitrogen heteroatom doped hydrochar from aqueous solutions

Industrial wastewater typically contains both cationic and anionic heavy metals; therefore, their simultaneous removal must be considered to ensure environmental sustainability. Herein, nitrogen heteroatom (N) doped hydrochar derived from corncob was prepared via facile NH₄Cl-aided hydrothermal carbonization and used for the simultaneous adsorption of divalent copper (Cu(II)) and hexavalent chromium (Cr(VI)) in aqueous solutions. During hydrothermal carbonization, NH₄Cl played a vital role as the porogen and N dopant, which contributed to the efficient adsorption affinity toward coexisting Cu(II) and Cr(VI). The theoretical maximum adsorption capacities of the N-doped hydrochar were determined to be 1.223 mmol/g for Cu(II) and 1.995 mmol/g for Cr(VI), which were much better than those of the pristine hydrochar. Furthermore, in the binary-component system, the synergistic effect between Cu(II) and Cr(VI) significantly promoted the adsorption affinity of N-doped hydrochar, resulting in adsorption capacities for Cu(II) and Cr(VI) 9.48 and 1.92 times higher than those of the single-component system, respectively. A series of adsorption experiments and spectroscopic analyses demonstrated that multiple mechanisms, including electrostatic shielding, cation bridging, and redox reactions, mutually contributed to the synergistic effect in the adsorption of coexisting Cu(II) and Cr(VI). Overall, the N-doped hydrochar proved to be effective in simultaneously removing both cationic and anionic heavy metal pollutants.

Value addition through biohydrogen production and integrated processes from hydrothermal pretreatment of lignocellulosic biomass

Bioenergy production is the most sought-after topics at the crunch of energy demand, climate change and waste generation. In view of this, lignocellulosic biomass (LCB) rich in complex organic content has the potential to produce bioenergy in several forms following the pretreatment. Hydrothermal pretreatment that employs high temperatures and pressures is gaining momentum for organics recovery from LCB which can attain value-addition. Diverse bioprocesses such as dark fermentation, anaerobic digestion etc. can be utilized following the pretreatment of LCB which can result in biohydrogen and biomethane production. Besides, integration approaches for LCB utilization that enhance process efficiency and additional products such as biohythane production as well as application of solid residue obtained after LCB pretreatment were discussed. Importance of hydrothermal pretreatment as one of the suitable strategies for LCB utilization is emphasized suggesting its future potential in large scale energy recovery.

Comparison of the performance of hydrochar, raw biomass, and pyrochar as precursors to prepare porous biochar for the efficient sorption of phthalate esters

In this study, three high-performance porous biochars were synthesized by the cocarbonization of Pistia stratiotes-derived precursors (raw biomass, hydrochar and pyrochar) with potassium hydroxide and utilized for the sorption of diethyl phthalate from aqueous solution. The developed pore structure, surface functional groups, high hydrophobicity characteristic and graphene structure of porous biochars contributed to the excellent sorption quantity of up to 813 mg g^-1 (C_e, 25 mg L^-1). Among the three precursors, hydrochar-derived porous biochar showed better properties in terms of its specific surface area and hydrophobicity, and it displayed the highest sorption capacity. The sorption kinetics and isotherm experiments confirmed that pore filling and partitioning dominated the sorption capacity while the mass transfer, hydrogen bonding and π-π stacking in the hydrochar limited the sorption rate. This finding helped to propose a feasible method for the efficient utilization of invasive aquatic plants and provided novel insight into the selection of precursors for preparing porous biochars.

Effects of hydrophobic coating on properties of hydrochar produced at different temperatures: Specific surface area and oxygen-containing functional groups

Hydrochar's specific surface area (SSA) is important in environmental remediation; however, a hydrophobic coating formed on hydrochar creates a physical barrier that reduces that SSA. The formation and composition of the hydrophobic coating and its effects on hydrochar properties are unclear. In this study, hydrochar was produced from Chinese fan palm (Livistona chinensis) leaves at different temperatures. The resulting hydrophobic coatings were investigated by in situ characterization and then extracted with acetone for composition identification. Additionally, hydrochar properties were compared before and after hydrophobic coating removal. The results showed that the hydrophobic coating of the hydrochar produced at 180 °C was the insoluble cuticle layer of raw biomass, while the hydrophobic coatings formed above 180 °C were the depolymerization products of cutin. For the hydrochar above 180 °C, especially at 260 °C, the removal of the hydrophobic coating from hydrochar increased both its SSA and its oxygen-containing functional groups.

Sustainable Aviation Fuel from Hydrothermal Liquefaction of Wet Wastes

Hydrothermal liquefaction (HTL) uses heat and pressure to liquefy the organic matter in biomass/waste feedstocks to produce biocrude. When hydrotreated the biocrude is converted into transportation fuels including sustainable aviation fuel (SAF). Further, by liquifying the organic matter in wet wastes such as sewage sludge, manure, and food waste, HTL can prevent landfilling or other disposal methods such as anerobic digestion, or incineration. A significant roadblock to the development of a new route for SAF is the strict approval process, and the large volumes required (>400 L) for testing. Tier α and β testing can predict some of the properties required for ASTM testing with <400 mL samples. The current study is the first to investigate the potential for utilizing wet-waste HTL biocrude (WWHTLB) as an SAF feedstock. Herein, several WWHTLB samples were produced from food waste, sewage sludge, and fats, oils, and grease, and subsequently hydrotreated and distilled to produce SAF samples. The fuels (both undistilled and distilled samples) were analyzed via elemental and 2D-GC-MS. Herein, we report the Tier α and β analysis of an SAF sample derived originally from a WWHTLB. The results of this work indicate that the upgraded WWHTLB material exhibits key fuel properties, including carbon number distribution, distillation profile, surface tension, density, viscosity, heat of combustion, and flash point, which all fall within the required range for aviation fuel. WWHTLB has therefore been shown to be a promising candidate feedstock for the production of SAF.

Lowering energy consumption for fermentable sugar production from Ramulus mori: Engineered xylanase synergy and improved pretreatment strategy

Biorefinery of Ramulus mori with lower energy consumption through improved enzyme and pretreatment strategies was reported. Directed evolution and saturation mutagenesis were used for the modification of xylanase, the yield of fermentable sugars and the degree of synergy (DS) were determined for different pretreatment (seawater/non-seawater) and enzyme treatment groups (xylanase/cellulase/co-treatment). The dominant mutant I133A/Q143Y of Bispora sp. xylanase XYL10C_ΔN was obtained with improved specific activity (1860 U/mg), catalytic efficiency (1150 mL/s∙mg) at 40 °C, and thermostability (T₅₀ increased by 7 °C). With the pretreatment of seawater immersion, the highest yield of fermentable sugars for Ramulus mori at 40 °C reached 199 μmol/g when hydrolyzed with cellulase and I133A/Q143Y, with the highest DS of 2.6; this was 4.5-fold that of the group hydrolyzed by cellulase alone with non-seawater pretreatment. Thus, bioconversion of reducing sugar from Ramulus mori was improved significantly at lower temperatures, which provides an efficient and energy-saving wayfor biofuel production.