Valorization of oat husk by hydrothermal carbonization: Optimization of process parameters and anaerobic digestion of spent liquors

Biowaste to biochar: a techno-economic and life cycle assessment of biochar production from food-waste digestate and its agricultural field application

Biochar has high potential for long-term atmospheric carbon storage in terrestrial environments, contributing to meeting the UK and global greenhouse gas emission reduction targets. This study investigates the greenhouse gas emissions and techno-economics associated with biochar produced from food waste anaerobic digestate using hydrothermal carbonisation followed by high-temperature post carbonisation. Owing to high moisture contents, digestates are challenging to valorise. However, these low-value feedstocks have steady availability with minimal competition for other applications. The study focuses on food waste digestate supply, biochar production, biochar agricultural field application, and transportation activities. Minimising digestate transport through co-locating biochar production facilities with anaerobic digestion displayed greenhouse gas mitigation costs of < £100 tCO2eq-1 (125 USD tCO2eq-1). The 88% stable carbon fraction of the biochar, which is resistant to degradation in soil, is primarily responsible for the effective removal of atmospheric greenhouse gases. This results in net emissions reductions of 1.15-1.20 tCO2eq per tonne of biochar, predominantly due to the long-term storage of durable carbon (1.7 tCO2eq per tonne of biochar). Using 50% of the UK's projected available food waste digestate by 2030 offers a sequester potential of 93 ktCO2eq p.a., requiring 28 biochar facilities at 20 kt p.a. capacity. Sensitivity analysis emphasises the influence of the gate fee charged to process digestate, highlighting its importance for economic success of the biochar production. Further studies are needed to investigate the potential technology enhancements to reduce fossil-fuel use and provide greater certainty of the co-benefits of biochar application in agricultural soil.

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Supplementary Information

The online version contains supplementary material available at 10.1007/s42773-025-00456-0.

Optimized hydrothermal carbonization of chicken manure and anaerobic digestion of its process water for better energy management

Modern poultry production is faced with the challenge of properly managing its associated wastes, in particular chicken manure (CM). There is a need to improve the management of CM through conversion processes that allow the production of value-added products, particularly for energy purposes, such as hydrothermal carbonization (HTC) and anaerobic digestion (AD). The objectives of this study were: i) to optimize the CM-HTC, using response surface methodology with simultaneous optimization of mass yield and higher heating value (HHV), and ii) to evaluate the biomethane potential of the process water generated from hydrochar production under the optimized condition. An analysis of the overall energy potential was also performed. The optimal condition for HTC was 234 °C for 30 min, resulting in hydrochar with an HHV of 14.88 ± 0.22 MJ/kg and a mass yield of 50.00 ± 3.13 wt%. The cumulative methane yield was 179.2 ± 13.1 NmL CH₄/g VSadded and 255.5 ± 14.5 NmL CH₄/g VSadded for process water at 180 °C and 234 °C, respectively. The addition of hydrochar improved the methane yield by 49.6 ± 10.8%, indicating that this is a valuable option for energy recovery from CM. Overall, the HTC-AD integration approach achieved an energy recovery potential of more than 79%, offering an efficient strategy for CM valorization.

Anaerobic digestion and biochar/hydrochar enhancement of antibiotic-containing wastewater: Current situation, mechanism and future prospects

The increasing consumption of antibiotics by humans and animals and their inappropriate disposal have increased antibiotic load in municipal and pharmaceutical industry waste, resulting in severe public health risks worldwide. Anaerobic digestion (AD) is the main force of antibiotic-containing wastewater treatment, and the adaptability of biochar/hydrochar (BC/HC) makes it an attractive addition to AD systems, which aim to promote methane production efficiency. Nevertheless, further studies are needed to better understand the multifaceted function of BC/HC and its role in antibiotic-containing wastewater AD. This review article examines the current status of AD of antibiotic-containing wastewater and the effects of different preparation conditions on the physicochemical properties of BC/HC and AD status. The incorporation of BC/HC into the AD process has several potential benefits, contingent upon the physical and chemical properties of BC/HC. These benefits include mitigation of antibiotic toxicity, establishment of a stable system, enrichment of functional microorganisms and enhancement of direct interspecies electron transfer. The mechanism by which BC/HC enhances the AD of antibiotic-containing wastewater, with focus on microbial enhancement, was analysed. A review of the literature revealed that the challenge of optimization and process improvement must be addressed to enhance efficiency and clarify the mechanism of BC/HC in the AD of antibiotic-containing wastewater. This review aims to provide significant insights and details into the BC/HC-enhanced AD of antibiotic-containing wastewater.

Holistic biorefinery approach for biogas and hydrogen production: Integration of anaerobic digestion with hydrothermal carbonization and steam gasification

Recently, the integration of biochemical and thermochemical processes is recognized as a promising strategy for the valorization of lignocellulosic biomass into renewable energy production. In this study, different routes for the valorization of hemp hurd for biohydrogen and biomethane production were proposed, including anaerobic digestion (AD), hydrothermal carbonization, and steam gasification. AD results revealed that NaOH pre-treatment of hemp hurd improved biomethane production yield by 164%. Comparing hydrochars from raw hemp, digestate derived hydrochars had higher mass yield due to changes in composition during AD as well as high ash content of digestates. It was found that high ash content of digestates originated from inorganic compounds in inoculum that accumulated over hemp hurd during anaerobic digestion process. Among feedstocks (hydrochars and raw hemp hurd), hemp hurd derived hydrochar at 200 °C showed the best performance in terms of H2 yield (1278 mL/g) whereas carbon efficiency reached % 92 in case of digestate derived hydrochar at 200 °C. HTC improved the steam gasification performance of hemp hurd whereas hydrochars from NaOH pretreated digestate yielded lowest hydrogen production due to the high content of inorganics, particularly phosphorus (P) and aluminum (Al). According to BMP test, spent liquor obtained at the lowest HTC temperature (200 °C) exhibited the highest BMP, reaching 213 mL CH4/g COD. Considering the overall gas products of four different routes, it is concluded that HTC as a post-treatment exhibits slightly better performance than HTC as pre-treatment. Although alkali pretreatment enhanced the anaerobic digestion performance, the resulting hydrochars exhibited low gasification activity.

Hydrothermal carbonization of food waste: Process parameters optimization and biomethane potential evaluation of process water

Food waste (FW) is one of the major biomasses produced in large quantities in urban areas, which contributes to more than one-third of global greenhouse gas emissions. FW must be properly managed to minimize its environmental consequences. Hydrothermal carbonization (HTC) of FW is a promising technology compared to conventional methods. The objective of the present study is to maximize the mass yield (MY), higher heating value (HHV) and energy yield (EY) of FW by optimizing the operational variables of HTC process. Additionally, process water generated during HTC of FW under optimal conditions was evaluated for methane yield using anaerobic digestion. To optimize the HTC process, three operational variables, including solid-to-liquid (S/L) ratio, temperature, and reaction time, were manipulated using response surface methodology (RSM). According to RSM studies, the optimum operating conditions are 198.5 °C for 150 min with a 0.2 S/L ratio, resulting in MY, HHV and EY as 62.5%, 21.24 MJ/kg and 81.71%, respectively. Proximate and elemental analysis for the hydrochars synthesized at various operating conditions reveals that the temperature and reaction time have a significant impact on fixed carbon and carbon percentage. The anaerobic digestion results showed that the combination of process water and hydrochar, yielded a maximum cumulative methane production of 298.5 ± 16.34 mL/g COD. To mimic methane production, the modified Gompertz model was utilized. Thus, this finding contributes towards the commercialization of the HTC process to produce solid fuel (hydrochar) and provides a way to find an alternative energy source that enhances the HTC process and tackles the problem of process water disposal.

Hydrothermal carbonization of Typha australis: Influence of stirring rate

According to existing literature, there are no conclusive results on the impact of stirring on hydrothermal carbonization (HTC); some studies report a significant impact on the product's properties, while others indicate no influence. This study investigates the influence of stirring rate on several responses and properties of HTC products, including solid mass yield, solid carbon fraction, surface area, surface functional groups, morphology, and the fate of inorganic elements during HTC. Waste biomass was introduced as a feedstock to a 2 L HTC reactor, where the effects of temperature (180-250 °C), residence time (4-12 h), biomass to water (B/W) ratio (1-10%), and stirring rate (0-130 rpm) were investigated. The findings of this study conclusively indicated that the stirring rate does not influence any of the studied responses or properties of hydrochar under the selected experimental conditions used in this study. Nevertheless, the results indicated that a low-stirring rate (5 RPM) is enough to slightly enhanced the heating-up phase of the HTC reactor. For future research, it is recommended to examine the impact of stirring rate on the HTC of other types of biomass using the methodology developed in this study.

Hydrothermal carbonization coupling with liquid dimethyl ether extraction pretreatment of sewage sludge: Hydrochar performance improvement and low-nitrogen biocrude production

Hydrothermal carbonization of sewage sludge converts waste into hydrochar; however, the complex organic composition of feedstock limits the product value. A novel process that combines liquid dimethyl ether extraction and hydrothermal carbonization (DE-HTC) was proposed for improving the product value by simultaneously producing biocrude/hydrochar and improving feedstock suitability for thermochemical conversion. Biocrude and hydrochar with a product yield of 2.62% and 55.83% were produced via DE-HTC, respectively. The hydrochar yield increased by 12.65%-29.90% compared to traditional single-step hydrothermal carbonization. The hydrochar energy densification was decreased by 1.16%-10.28%, while hydrochar's energy yield increased by 47%-66%, and it had a more prominent porous structure. By avoiding the decomposition of proteins during thermochemical conversion, the nitrogen content of the biocrude obtained via DE-HTC was only 0.38%. The biocrude was also further qualitatively analyzed. This study provides insights into the efficacy of a novel hydrothermal method with distinct product value advantages over direct hydrothermal carbonization.

Hydrothermal Conversion of Food Waste to Carbonaceous Solid Fuel-A Review of Recent Developments

This review critically discussed recent developments in hydrothermal carbonization (HTC) of food waste and its valorization to solid fuel. Food waste properties and fundamentals of the HTC reactor were also covered. The review further discussed the effect of temperature, contact time, pressure, water-biomass ratio, and heating rate on the HTC of food waste on the physiochemical properties of hydrochar. Literature review of the properties of the hydrochar produced from food waste in different studies shows that it possesses elemental, proximate, and energy properties that are comparable to sub-bituminous coal and may be used directly as fuel or co-combusted with coal. This work conclusively identified the existing research gaps and provided recommendation for future investigations.