Enhanced biogas production in anaerobic digestion of sludge medicated by biochar prepared from excess sludge: Role of persistent free radicals and electron mediators

Functional biochar and catalytic sustainable biosynthesis of PHA derived from waste activated sludge

Advancing circular wastewater management, this study developed an innovative solution for waste activated sludge (WAS) utilisation by constructing a system in whichWAS wasconverted to biochar and feedback catalysed biosynthesis of Polyhydroxyalkanoates (PHA). After PHA extraction, residual sludge was pyrolysed into biochar, which acted as a catalyst to further enhance PHA production by the self-fermentation conversion of WAS. Biochar significantly improved electron transfer during anaerobic digestion (by 61.36 %) and boosted the proportion of PHA-producing bacteria by 12.33%, resulting in an 81.04% increase in PHA yield, comprising 66.14% of the dry sludge weight. Multi-omics analysis showed that biochar amplified the expression of key PHA synthesis genes (phaA, 4.69-fold;phaB,10.04-fold; andphaC,12.02-fold). This study offers a sustainable approach for WAS management, thereby advancing resource efficiency and providing ecological benefits.

Application of exogenous electron mediator in fermentation to enhance the production of value-added products

Electron transfer is essential for the production efficiency of value-added products in anaerobic fermentation, such as butanol and ethanol as biofuels, and short-chain fatty acids (SCFAs) including butyric acid and acetic acid as platform chemicals. Electron mediators (EMs), also known as electron shuttles, can facilitate electron transfer to counter irreversible or slow redox reactions that limit fermentation. The addition of EMs has been shown to be an effective strategy to promote fermentation by various bacteria, particularly Clostridium species, for these valuable product syntheses. This paper reviews recent advancements in the application of exogenous electron mediators (EEMs) across various scenarios. Common EEM types, their characteristics, and mechanisms are summarized, and different application scenarios are discussed to elucidate the effect of EEMs. Key technical challenges and future directions for EEM application are also explored.

New insights into the production of volatile fatty acids through low-temperature anaerobic fermentation of sludge enhanced by peracetic acid

The production of short-chain fatty acids (SCFAs) through anaerobic fermentation is a significant strategy for the resource utilization of excess sludge (ES). However, the limitations of low temperatures and slow ES hydrolysis rates have resulted in less than optimal volatile fatty acid (VFA) accumulation. This study reports a new method for improving ES low-temperature anaerobic fermentation for VFA production using peracetic acid (PAA) pretreatment and elucidates the underlying mechanisms. The results showed that at 10 °C, PAA significantly enhanced the release of organic matter during ES anaerobic fermentation, increasing the soluble chemical oxygen demand concentration in the fermentation liquid, thereby creating conditions for subsequent acidification processes and VFAs accumulation. When the PAA dosage was 9%, the production of VFAs reached approximately 239.5 mg COD/g volatile suspended solids (VSS), which was 1.47 times that of the control group. Mechanistic analysis revealed that PAA improved sludge hydrolysis and acidification under low-temperature conditions but inhibited VFAs consumption, increased the activity of enzymes related to the hydrolysis and acidification processes, and suppressed the activity of F420, thereby enhancing VFA accumulation. The findings provide an alternative solution for the low-temperature biological resource utilization of ES.

Anaerobic digestion and biochar/hydrochar enhancement of antibiotic-containing wastewater: Current situation, mechanism and future prospects

The increasing consumption of antibiotics by humans and animals and their inappropriate disposal have increased antibiotic load in municipal and pharmaceutical industry waste, resulting in severe public health risks worldwide. Anaerobic digestion (AD) is the main force of antibiotic-containing wastewater treatment, and the adaptability of biochar/hydrochar (BC/HC) makes it an attractive addition to AD systems, which aim to promote methane production efficiency. Nevertheless, further studies are needed to better understand the multifaceted function of BC/HC and its role in antibiotic-containing wastewater AD. This review article examines the current status of AD of antibiotic-containing wastewater and the effects of different preparation conditions on the physicochemical properties of BC/HC and AD status. The incorporation of BC/HC into the AD process has several potential benefits, contingent upon the physical and chemical properties of BC/HC. These benefits include mitigation of antibiotic toxicity, establishment of a stable system, enrichment of functional microorganisms and enhancement of direct interspecies electron transfer. The mechanism by which BC/HC enhances the AD of antibiotic-containing wastewater, with focus on microbial enhancement, was analysed. A review of the literature revealed that the challenge of optimization and process improvement must be addressed to enhance efficiency and clarify the mechanism of BC/HC in the AD of antibiotic-containing wastewater. This review aims to provide significant insights and details into the BC/HC-enhanced AD of antibiotic-containing wastewater.

A holistic valorization of treasured waste activated sludge for directional high-valued products recovery: Routes, key technologies and challenges

Global energy shortages and environmental crises underscore the imperative for a circular economy to tackle resource scarcity and waste management. The circular economy model encourages the recovery and reuse of valuable materials, reducing reliance on finite natural resources and lessening the environmental impact of waste disposal. Among urban organic solid wastes, waste activated sludge (WAS) emerges as a potent reservoir of untapped resources (including various inorganic and organic ones) offering significant potential for recovery. This review delves into a comprehensive analysis of directional valorization of WAS to recover high-valued products, including the inorganic matters (i.e. phosphorus, ammonia nitrogen, and heavy metals), organic resources (i.e. extracellular polymers like alginate and protein, volatile fatty acid, methane, hydrogen, and plant growth hormones) and reutilization of WAS residues for the preparation of adsorbent materials - the biochar. Moreover, the main recovery methodologies associated influencing parameters, product application, and attendant challenges for those diverse recovered resources are unveiled. Future research are encouraged to prioritize the development of integrated multi-resource recovery approaches, the establishment of regulatory frameworks to support resource recovery and product utilization, and the systematic evaluation of disposal strategies to foster a more sustainable and resource-efficient future. This work illuminates avenues for sustainable WAS management with high-valued resource recovery towards circular economy.

Comprehensive insights into the impact of magnetic biochar on protein hydrolysis in sludge anaerobic digestion: Protein structures, microbial activities and syntrophic metabolisms

The addition of composite conductive materials is being increasingly recognized as a promising strategy to enhance anaerobic digestion (AD) performance. However, the influence of these materials on protein hydrolysis has been poorly documented. Here, a novel magnetic biochar derived from oil sludge and straw was synthesized using different iron sources and successfully applied in sludge AD. Experimental results revealed that magnetic biochar modified by Fe2+ exhibited excellent electron transfer capacity, moderate magnetization, diverse functional groups (e.g. C=O, C-O=O-), and abundant iron distribution. These characteristics significantly enhanced the hydrolysis of tryptophan-like components, leading to increased methane production (144.44 mL gVS-1vs 79.72 mL gVS-1 in the control test). Molecular docking analysis revealed that the binding of magnetic biochar related Fe2+ and Fe3+, onto sludge proteins via hydrogen bond played a key role in promoting subsequent protein hydrolysis. Additionally, the noteworthy conservation of protein structures from α-helix and β-sheet to random coil, along with the breakdown of the amide I-associated C=O group and amide III-related CN and NH bonds following the addition of magnetic biochar, accelerated the degradation of sludge protein. Observation of variations in protease activity, coenzyme F420, electron transfer system (ETS), and conductivity within the AD systems, particularly the enrichment of Methanospirillum and Methanosaeta archaea, as well as the Petrimonas, Comamonas, and Syntrophomonas bacteria, suggested that magnetic biochar facilitated a conducive environment by improving hydrolysis-acidification and the direct interspecies electron transfer (DIET) process for acetoclastic methanogens. Moreover, metabolic pathways further proved that tryptophan metobalism and acetoclastic methanogenesis were both facilitated by magnetic biochar. This study provides an in-depth understanding of the impact of magnetic biochar on protein hydrolysis in sewage sludge AD.

Biochar derived from alkali-treated sludge residue regulates anaerobic digestion: Enhancement performance and potential mechanisms

Biochar produced from bio-wastes has been widely used to promote the performance of anaerobic digestion. Waste activated sludge (WAS) is considered as a kind of popular precursor for biochar preparation, but the abundant resources in WAS were neglected previously. In this study, the roles of biochar prepared from raw, pretreated, and fermented sludge on anaerobic digestion were investigated. That is, parts of carbon sources and nutrients like polysaccharides, proteins, and phosphorus were firstly recovered after sludge pretreatment or fermentation, and then the sludge residuals were used as raw material to prepare biochar. The methane yield improved by 22.1% with adding the biochar (AK-BC) prepared by sludge residual obtained from alkaline pretreatment. Mechanism study suggested that the characteristics of AK-BC like specific surface area and defect levels were updated. Then, the conversion performance of intermediate metabolites and electro-activities of extracellular polymeric substances were up-regulated. As a result, the activity of electron transfer was increased with the presence of AK-BC, with increase ratio of 21.4%. In addition, the electroactive microorganisms like Anaerolineaceae and Methanosaeta were enriched with the presence of AK-BC, and the potential direct interspecies electron transfer was possibly established. Moreover, both aceticlastic and CO2-reducing methanogenesis pathways were improved by up-regulating related enzymes. Therefore, the proposed strategy can not only obtain preferred biochar but also recover abundant resources like carbon source, nutrients, and bioenergy.

Arsenite adsorption and oxidation affected by soil humin: The significant role of persistent free radicals and reactive oxygen species

Humin (HM), as the main component of soil organic matter, carries various reactive groups and plays a crucial regulatory role in the transformation of arsenic (As). However, current research on the redox pathway of As and its interactions with HM is relatively limited. This study aimed to explore the impact of different HM samples on the redox characteristics of As. The results showed that HM can not only adsorb arsenite [As(III)] but also oxidize As(III) into arsenate [As(V)]. However, once As(III) is adsorbed on the HM, it cannot undergo further oxidation. HMNM (extracted from peat soil) exhibited the highest adsorption capacity of As(III), with a maximum amount of 1.95 mg/kg. The functional groups of HM involved in As complexation were primarily phenolic hydroxyl and carboxyl groups. The adsorption capacity of HM samples for As(III) was consistent with their carboxyl group contents. The oxygen-containing functional groups and environmentally persistent free radicals (EPFRs) on HM can directly oxidize As(Ⅲ) through electron transfer, or indirectly induce the production of reactive oxygen species (ROS), such as hydroxyl radicals, to further oxidize As(Ⅲ). This study provides new insight into the transport and transformation process of As mediated by soil HM, and establishes a theoretical basis for As remediation.

Innovative cation exchange-driven carbon migration and recovery patterns in anaerobic fermentation of waste activated sludge

Despite numerous treatments have been developed to enhance anaerobic fermentation of waste activated sludge, the innovative cation exchange (CE) approach has been rarely reported, little attempt was conducted to revealcarbon source fate. The interphase carbon balance was illustrated to clarify endogenous carbon dissolution, biotransformation,and recovery patterns. By CE-mediated divalent cation removal, almost 34.72 % of particulate carbon sources were dissolved in 2-day treatment, corresponding to soluble carbon content of 1165.58 mg C/L. Most of the originally dissolved carbon sources (58.01-66.81 %) were bio-transformed to volatile fatty acids with high bioavailability, while the further transformation to biogas was inhibited, contributing to recoverable carbon source accumulation. Overall, 21.38 % of total solid carbon sources were recovered through 8-day fermentation, the carbon extraction was implemented by solid-liquid separation with carbon loss of 14.21-22.91 %, manifesting the valid carbon recovery of 85.05-87.96 mg C/g VSS. Such CE-driven carbon recovery provided negentropy benefits in sustainable cycle economy.

Revealing the Adverse Impact of Additive Carbon Material on Microorganisms and Its Implications for Biogas Yields: A Critical Review

Biochar could be a brilliant additive supporting the anaerobic fermentation process. However, it should be taken into account that in some cases it could also be harmful to microorganisms responsible for biogas production. The negative impact of carbon materials could be a result of an overdose of biochar, high biochar pH, increased arsenic mobility in the methane fermentation solution caused by the carbon material, and low porosity of some carbon materials for microorganisms. Moreover, when biochar is affected by an anaerobic digest solution, it could reduce the biodiversity of microorganisms. The purpose of the article is not to reject the idea of biochar additives to increase the efficiency of biogas production, but to draw attention to the properties and ways of adding these materials that could reduce biogas production. These findings have practical relevance for organizations seeking to implement such systems in industrial or local-scale biogas plants and provide valuable insights for future research. Needless to say, this study will also support the implementation of biogas technologies and waste management in implementing the idea of a circular economy, further emphasizing the significance of the research.

Petroleum coke supplementation for enhanced biogas production and phosphate removal under mesophilic conditions

The use of carbon-based conductive materials has been shown to lead to an increase in biogas and methane yields during anaerobic digestion (AD). The effect of these additives on AD using synthetic substrates has been extensively studied, yet their significance for wastewater sludge digestion has not been adequately investigated. Therefore, the aim of this research was to optimize the concentration of petroleum coke (PC) that is a waste by-product of oil refineries, for the anaerobic digestion of wastewater sludge and investigation of phosphate removal in the AD process in the mesophilic temperature range. According to the results of the experiments, supplementing reactors with PC could significantly improve biogas and methane production. Supplementation of reactors with 1.5 g/L PC led to 23.40 ± 0.26% and 42.55 ± 3.97% increase in biogas production and methane generation, respectively. Moreover, the average volatile solids (VS), phosphate, and chemical oxygen demand (COD) removals were 43.43 ± 0.73, 46.74 ± 0.77%, and 60.40 ± 0.38%, respectively.

Biochar symbiosis in anaerobic digestion to enhance biogas production: A comprehensive review

In recent years, anaerobic digestion (AD) has gained popularity as a practical method for generating clean energy and efficiently managing organic waste. However, the effectiveness of the reactor is compromised by the accumulation of ammonia, acids, and nutrients, leading to inhibition and instability. Because of its adaptability, biochar (BC) has sparked a substantial interest in biogas production and can be created by charring biomass and waste materials. Adding BC to the AD process could yield the following benefits: mitigating toxic inhibition, reducing the duration of the methanogenic lag phase, immobilising functional bacteria, and enhancing the rate of electron transfer between methanogenic and acetogenic microorganisms. Nonetheless, there remains to be more comprehensive knowledge regarding the multifaceted function of BC and its intricate mechanisms in the generation of biogas in AD. The research summarises scattered information from the literature on BC production from various feedstocks and factors affecting its characteristics. Additionally, a comprehensive analysis of the utilisation of BC as an additive within AD is presented here, emphasising how BC characteristics impact AD processes and how they effectively engage key challenges.

Hydrothermal carbon microspheres and their iron salt modification for enhancing biohydrogen production

Dark fermentation (DF) for hydrogen (H₂) evolution is often limited to industrial application due to its low H₂ yield. In this work, hydrothermal carbon microspheres (HCM) and iron modified HCM (Fe-HCM) were prepared by hydrothermal process using waste corn cob. Subsequently, HCM and Fe-HCM were used in DF for more H₂. The highest H₂ yields amended with HCM and Fe-HCM at 600 mg/L were achieved to be 119 and 154 mL/g glucose (0.87 and 1.2 mol H₂/mol glucose), respectively, being 24% and 59% higher than that of control yield. Soluble metabolites revealed HCM and Fe-HCM promoted butyric acid-based DF. Microbial composition depicted that HCM and Fe-HCM improved the abundance level of Firmicutes from 35% to 41% and 56%, while the abundance level of Clostridium_sensu_stricto_1 rose from 25% to 38% and 51%, respectively. This provides valuable guidance for hydrothermal carbon used in biofuel production.

More effective application of biochar-based immobilization technology in the environment: Understanding the role of biochar

In recent years, biochar-based immobilization technology (BIT) has been widely used to treat different environmental issues because of its cost-effectiveness and high removal performance. However, the complexity of the real environment is always ignored, which hinders the transfer of the BIT from lab-scale to commercial applications. Therefore, in this review, the analysis is performed separately on the internal side of the BIT (microbial fixation and growth) and on the external side of the BIT (function) to achieve effective BIT performance. Importantly, the internal two stages of BIT have been discussed concisely. Further, the usage of BIT in different areas is summarized precisely. Notably, the key impacts were systemically analyzed during BIT applications including environmental conditions and biochar types. Finally, the suggestions and perspectives are elucidated to solve current issues regarding BIT.

Biochar Facilitated Direct Interspecies Electron Transfer in Anaerobic Digestion to Alleviate Antibiotics Inhibition and Enhance Methanogenesis: A Review

Efficient conversion of organic waste into low-carbon biofuels such as methane through anaerobic digestion (AD) is a promising technology to alleviate energy shortages. However, issues such as inefficient methane production and poor system stability remain for AD technology. Biochar-facilitated direct interspecies electron transfer (DIET) has recently been recognized as an important strategy to improve AD performance. Nonetheless, the underlying mechanisms of biochar-facilitated DIET are still largely unknown. For this reason, this review evaluated the role of biochar-facilitated DIET mechanism in enhancing AD performance. First, the evolution of DIET was introduced. Then, applications of biochar-facilitated DIET for alleviating antibiotic inhibition and enhancing methanogenesis were summarized. Next, the electrochemical mechanism of biochar-facilitated DIET including electrical conductivity, redox-active characteristics, and electron transfer system activity was discussed. It can be concluded that biochar increased the abundance of potential DIET microorganisms, facilitated microbial aggregation, and regulated DIET-associated gene expression as a microbial mechanism. Finally, we also discussed the challenges of biochar in practical application. This review elucidated the role of DIET facilitated by biochar in the AD system, which would advance our understanding of the DIET mechanism underpinning the interaction of biochar and anaerobic microorganisms. However, direct evidence for the occurrence of biochar-facilitated DIET still requires further investigation.

Effects of biochar on anaerobic treatment systems: Some perspectives

Many anaerobic activities involve carbon, nitrogen, iron, and sulfur cycles. As a well-developed porous material with abundant functional groups, pyrolytic biochar has been widely researched in efforts to promote microbial activities. However, the lack of consensus on the biochar mechanism has limited its practical application. This review summarizes the effects of different pyrolysis temperatures, particle sizes, and dosages of biochar on microbial activities and community in Fe(III) reduction, anaerobic digestion, nitrogen removal, and sulfate reduction systems. It was found that biochar could promote anaerobic activities by stimulating electron transfer, alleviating toxicity, and providing suitable habitats for microbes. However, it inhibits microbial activities by releasing heavy metal ions or persistent free radicals and adsorbing signaling molecules. Finding a balance between the promotion and inhibition of biochar is therefore essential. This review provides valuable perspectives on how to achieve efficient and stable use of biochar in anaerobic systems.

Enhanced methane production in anaerobic digestion: A critical review on regulation based on electron transfer

Anaerobic digestion (AD) is a potential bioprocess for waste biomass utilization and energy conservation. Various iron/carbon-based CMs (e.g., magnetite, biochar, granular activated carbon (GAC), graphite and zero valent iron (ZVI)) have been supplemented in anaerobic digestors to improve AD performance. Generally, the supplementation of CMs has shown to improve methane production, shorten lag phase and alleviate environmental stress because they could serve as electron conduits and promote direct interspecies electron transfer (DIET). However, the CMs dosage varied greatly in previous studies and CMs wash out remains a challenge for its application in full-scale plants. Future work is recommended to standardize the CMs dosage and recover/reuse the CMs. Moreover, additional evidence is required to verify the electrotrophs involved in DIET.

Optimization of dissolution and fermentation acid production of rhamnolipid-alkali-heat synergistic pretreatment of sludge

With the development of the urban sewage treatment industry, the sludge output has increased year by year, and it has the characteristics of large output and high organic content, and has great potential for resource recovery. However, the biodegradability of sludge is poor, resulting in low added value of resource products. Therefore, it is necessary to treat sludge efficiently and improve the utilization. Based on this, the effects on sludge characteristics and acid-producing fermentation were investigated, and optimal conditions were determined by response surface method. The results showed that: The optimal conditions for experimental optimization are rhamnolipid (RL: 40 mg/gVS) alkali (Alk: 35 mg/gVS), heat: 80 °C. Response surface design optimization results are RL (28.44 mg/gVS), NaOH (35 mg/gVS), heat: 80 °C. In the process of RL-Alk-Heat pretreatment, the organic matter dissolution is Heat > Alk. Also, RL, Alk and Heat all promoted the content of fluorescent substances. From the results of the optimal combination verification test, it showed that SC (Soluble carbohydrate) and SP (Soluble protein) increase. Among them, three-factor treatment is higher than two-factor treatment than single-factor treatment.

Resource utilization of tannery sludge to prepare biochar as persulfate activators for highly efficient degradation of tetracycline

In this work, a low-cost carbon-based catalyst (TSBC) was prepared by the facile one-pot pyrolysis of tannery sludge (TS) and used to activate persulfate (PS) for tetracycline (TC) removal. The results showed that TSBC-500 exhibited optimal physicochemical properties and the best performance for PS activation to remove TC from drinking water. Approximately 99.1% of TC was removed in the TSBC-500/PS system, which was considerably higher than those in the TSBC-500 adsorption and pure PS systems. Radical quenching experiments indicated that •OH and SO₄•^- played major roles in the TC removal in the TSBC-500/PS system. In addition, transition metals, functional groups, and the high degree of carbon structural defects were beneficial for PS activation to degrade TC. This study not only newly contributes to high-value utilization of TS as a PS activator but also offers an efficient method for the removal of organic pollutants.

Enhanced biogas production from food waste and activated sludge using advanced techniques - A review

Biogas generation using food waste anaerobic co-digestion with activated sludge provides a cleaner addressable system, an excellent solution to global challenges, the increasing energy demands, fuel charges, pollution and wastewater treatment. Regardless of the anaerobic digestate end product values, the technology lacks efficiency and process instability due to substrate irregularities. Process parameters and substrate composition, play a vital role in the efficiency and outcome of the system. Intrinsic biochar properties such as pore size, specific surface properties and cation exchange capacity make it an ideal additive that enriches microbial functions and enhances anaerobic digestion. The pretreatment and co-digestion of food waste and activated sludge are found to be significant for efficient biogas generation. The advantages, drawbacks, limitations, and technical improvements are covered extensively in the present review besides the recent advancement in the anaerobic digestion system.