Current development and perspectives of anaerobic bioconversion of crop stalks to Biogas: A review

CFD modelling and simulation of anaerobic digestion reactors for energy generation from organic wastes: A comprehensive review

Anaerobic digestion (AD) has been recognized as one of the most viable options for the treatment of a wide range of waste materials. Complex structure of wastes is safely broken down to destroy pollutants and pathogens. Biogas is produced as a by-product of this process which is considered as a clean energy resource. However, provision of controlled environment for microbial activities is critical to ensure the required process efficiency. This can only be achieved with the efficient design of controlled vessels used for anaerobic digestion, termed as AD reactors. AD functions such as mixing, hydrodynamics, multiphase interaction, heat transfer, temperature distribution and bio kinetics are significantly affected by the reactor shape, design and configurations, hence making it essential to optimize the reactor design before installation at large scale. Mostly, such optimization is carried out with the help of lab scale experimentations and testing protocols which result in high costs for repeating several design experiments. Computational fluid dynamics (CFD) is an applied mathematical tool which helps to understand and predict the fluid dynamics, heat flow as well as species transport in different domains. This approach contributes to minimize the experimental costs while optimizing the reactor configurations in less time. The current review is presented to summarize and discuss the core characteristics of AD process followed by concerned CFD attributes. Research gaps and critical challenges are identified in different aspects such as reactor design, and configuration, mixing, multiphase flow, heat transfer, biokinetics as well as machine learning approaches.

Fabrication of high performance poly(vinyl alcohol)/straw composite film used for package via melt casting and biaxial stretching

A high performance poly(vinyl alcohol)/straw (PVA/SP) composite film for package was fabricated in this study by using thermal processing technology of PVA established in our research group and biaxial stretching technology. The introduction of SP disrupted the original hydrogen bonds in modified PVA by forming new hydrogen bonds with the hydroxyl groups of each component in modified system, thus promoting the stable melt casting of PVA/SP composites and also endowing the obtained PVA/SP precursor sheets with good drawability. Upon biaxial stretching, SP reinforced the crystalline structure and orientation of PVA through their hydrogen bonds with PVA, improving the mechanical strength, crystallinity and thermal stability of PVA/SP films. The film with 3.0 × 3.0 stretching ratios demonstrated the exceptional tensile strength (62.2 MPa), tear strength (119.7 kN/m), low heat shrinkage (5.2 %), and oxygen permeability coefficient (1.38 × 10-16 cm3·cm/cm2·s·Pa), which surpassed most conventional plastic films used in food packaging field. This research not only pioneered an environmentally friendly packaging solution, but also offered a novel strategy for solid-state high-value, large-scale and economical utilization of waste crop straw, greatly avoiding the adverse effects of its burning on the environment.

Enhancement of methane production from anaerobic digestion of Erigeron canadensis via O2-nanobubble water supplementation

Malignant invasive Erigeron canadensis, as a typical lignocellulosic biomass, is a formidable challenge for sustainable and efficient resource utilization, however nanobubble water (NBW) coupled with anaerobic digestion furnishes a prospective strategy with superior environmental and economic effectiveness. In this study, influence mechanism of various O2-NBW addition times on methanogenic performance of E. canadensis during anaerobic digestion were performed to achieve the optimal pollution-free energy conversion. Results showed that supplementation of O2-NBW in digestion system could significantly enhance the methane production by 10.70-16.17%, while the maximum cumulative methane production reached 343.18 mL g-1 VS in the case of one-time O2-NBW addition on day 0. Furthermore, addition of O2-NBW was conducive to an increase of 2-90% in the activities of dehydrogenase, α-glucosidase and coenzyme F420. Simultaneously, both facultative bacteria and methanogenic archaea were enriched as well, further indicating that O2-NBW might be responsible for facilitating hydrolytic acidification and methanogenesis. Based on Kyoto Encyclopedia of Genes and Genomes (KEGG) cluster analysis, provision of O2-NBW enhanced the metabolism of carbohydrate and amino acid, translation as well as membrane transport of bacteria and archaea. This study might offer the theoretical guidance and novel insights for efficient recovery of energy from lignocellulosic biomass on account of O2-NBW adhibition in anaerobic digestion system, progressing tenor of carbon-neutral vision.

Optimization of biogas production from straw wastes by different pretreatments: Progress, challenges, and prospects

Lignocellulosic biomass (LCB) presents a promising feedstock for carbon management due to enormous potential for achieving carbon neutrality and delivering substantial environmental and economic benefit. Bioenergy derived from LCB accounts for about 10.3 % of the global total energy supply. The generation of bioenergy through anaerobic digestion (AD) in combination with carbon capture and storage, particularly for methane production, provides a cost-effective solution to mitigate greenhouse gas emissions, while concurrently facilitating bioenergy production and the recovery of high-value products during LCB conversion. However, the inherent recalcitrant polymer crystal structure of lignocellulose impedes the accessibility of anaerobic bacteria, necessitating lignocellulosic residue pretreatment before AD or microbial chain elongation. This paper seeks to explore recent advances in pretreatment methods for LCB biogas production, including pulsed electric field (PEF), electron beam irradiation (EBI), freezing-thawing pretreatment, microaerobic pretreatment, and nanomaterials-based pretreatment, and provide a comprehensive overview of the performance, benefits, and drawbacks of the traditional and improved treatment methods. In particular, physical-chemical pretreatment emerges as a flexible and effective option for methane production from straw wastes. The burgeoning field of nanomaterials has provoked progress in the development of artificial enzyme mimetics and enzyme immobilization techniques, compensating for the intrinsic defect of natural enzyme. However, various complex factors, such as economic effectiveness, environmental impact, and operational feasibility, influence the implementation of LCB pretreatment processes. Techno-economic analysis (TEA), life cycle assessment (LCA), and artificial intelligence technologies provide efficient means for evaluating and selecting pretreatment methods. This paper addresses current issues and development priorities for the achievement of the appropriate and sustainable utilization of LCB in light of evolving economic and environmentally friendly social development demands, thereby providing theoretical basis and technical guidance for improving LCB biogas production of AD systems.

Green and chemical-free pretreatment of corn straw using cold isostatic pressure for methane production

In this study, the effect of cold isostatic pressure (CIP) pretreatment on the physicochemical properties and subsequent anaerobic digestion (AD) performance of corn straw (CS) was explored. The CS was subjected to CIP pretreatment by pressures of 200, 400 and 600 MPa, respectively, while AD was carried out at medium temperature (35 ± 2 °C). The results showed that CIP pretreatment disrupted the dense structure of the CS and altered the crystallinity index and surface hydrophobicity of the CS, thereby affecting the AD process. The presence of CIP pretreatment increased the initial reducing sugar concentration by 0.11-0.27 g/L and increased the maximum volatile fatty acids content by 112.82-436.64 mg/L, which facilitated the process of acidification and hydrolysis of the AD. It was also observed that the CIP pretreatment maintained the pH in the range of 6.37-7.30, maintaining the stability of the overall system. Moreover, the cumulative methane production in the CIP pretreatment group increased by 27.17 %-64.90 % compared to the control group. Analysis of the microbial results showed that CIP pretreatment increased the abundance of cellulose degrading bacteria Ruminofilibacter from 21.50 % to 27.53 % and acetoclastic methanogen Methanosaeta from 45.48 % to 56.92 %, thus facilitating the hydrolysis and methanogenic stages. The energy conversion analysis showed that CIP is a green and non-polluting pretreatment strategy for the efficient AD of CS to methane.

Effects of cold isostatic press pretreatment of rice straw on microstructure and efficiency of anaerobic digestion for methane production

In this study, rice straw was pretreated using by cold isostatic pressure to disrupt its microstructure and improve the performance of anaerobic digestion, and the optimal process parameters were optimized using the response surface methodology. The results showed that cold isostatic pressure pretreatment under optimal conditions (pressure of 400 MPa and holding time of 9 min) was effective in disrupting the structure of rice straw and improving its biodegradability. The cumulative methane production of the cold isostatic pressure pretreatment group increased by 76% compared to the untreated group. In addition, microbial community analysis showed that the relative abundance of Firmicutes, Halobacterota, DMER64 and Methanosaeta was higher in groups pretreated with cold isostatic pressure than in untreated groups. This study demonstrated the potential of pretreatment of rice straw with cold isostatic pressure to increase methane production during anaerobic digestion.

Machine Learning Approach for Determining and Optimizing Influential Factors of Biogas Production from Lignocellulosic Biomass

Machine learning (ML) was used to predict specific methane yields (SMY) with a dataset of 14 features from lignocellulosic biomass (LB) characteristics and operating conditions of completely mixed reactors under continuous feeding mode. The random forest (RF) model was best suited for predicting SMY with a coefficient of determination (R²) of 0.85 and root mean square error (RMSE) of 0.06. Biomass compositions greatly influenced SMYs from LB, and cellulose prevailed over lignin and biomass ratio as the most important feature. Impact of LB to manure ratio was assessed to optimize biogas production with the RF model. Under typical organic loading rates (OLR), optimum LB to manure ratio of 1:1 was identified. Experimental results confirmed influential factors revealed by the RF model and provided the highest SMY of 79.2% of the predicted value. Successful applications of ML for anaerobic digestion modelling and optimization specifically for LB were revealed in this work.

Two-step anaerobic digestion of rice straw with nanobubble water

Lignocellulose usually requires pretreatment to improve biogas production. To enhance lignocellulose biodegradability and improve anaerobic digestion (AD) efficiency, different types (N₂, CO₂, and O₂) of nanobubble water (NW) were applied in this study as soaking agent and AD accelerant to increase the biogas yield of rice straw. The results showed that the cumulative methane yields of treating with NW in two-step AD increased by 11.0%-21.4% compared with untreated straw. The maximum cumulative methane yield was 313.9±1.7 mL/gVS in straw treated with CO₂-NW as soaking agent and AD accelerant (P_CO2-M_CO2). The application of CO₂-NW and O₂-NW as AD accelerants increased bacterial diversity and relative abundance of Methanosaeta. This study suggested that using NW could enhance soaking pretreatment and methane production of rice straw in two-step AD; however, combined treatment with inoculum and NW or microbubble water in the pretreatment needs to compare in future.

Recent advancements in strategies to improve anaerobic digestion of perennial energy grasses for enhanced methane production

Perennial energy grasses (PEGs) are supposed to be a momentous heading to the development of biomass energy on account of their characteristic superiorities of high yield, strong adaptability and no direct competition with food crops. Anaerobic digestion of PEGs with great biogas-producing potential occupies an irreplaceable status despite a variety of pathways for conversion to renewable energy. However, efficient digestion of PEGs suffers from severe challenges in connection with feedstock properties such as recalcitrant structures. This review highlights recent research in anaerobic digestion of PEGs and focuses on essential aspects enhancing anaerobic digestion performance: types and properties of grasses, diverse pretreatments, various co-feedstocks for co-digestion, dosing of different additives, and improvements in reactors. General discussions on the future prospects of anaerobic digestion of PEGs are proposed. Overcoming knowledge gaps and technical limitations will facilitate further application of PEGs on an industrial scale.

Recent advances in biowaste management towards sustainable environment

Bio-wastes and their utilization has been increasing enormously, due to its generation and management practices towards making the clearner environment. Bio-waste disposal that follow the emerging global human population has commended the hunt to certain methods sustainably for the bio-waste management to overwhelmed the ecological issues, prompted by means of the collection of such waste materials. The bio-conversion process of the various bio-wastes into high value added products seems to be practicable in various venues in terms of technological and financial supports. Thereby, this preface presentat about of bio-wastes management and new trends towards circular economy and challenges to acheive it by considering the Virtual Special Issue (VSI) dedicated in Bioresourse Technology Journal.

Combined modifications of CaO and liquid fraction of digestate for augmenting volatile fatty acids production from rice straw: Microbial and proteomics insights

The modification sequence of chemical (CaO) and biological (liquid fraction of digestate, LFD) for augmenting volatile fatty acids (VFAs) production from rice straw was investigated in this study. The coupling order of the modifiers influenced acidification performance, and simultaneous modification (CaO-LFD) was superior to other modes. The highest VFAs production was obtained in CaO-LFD, 51% higher than that in the LFD-first additional modification. The CaO-LFD demonstrated the highest selectivity of acetate production, accounting for 79% of the total VFAs. In addition, CaO-LFD modification changed the direction of the domestication of fermentative bacteria and increased populations of the key anaerobes (Atopostipes sp.) responsible for acidification. The synergistic effect of CaO and LFD was revealed, namely, the effective function of CaO in degrading recalcitrant rice straw, the promotion of transport/metabolism of carbohydrates and acetogenesis by LFD.

Hydrothermal oxygen uncoupling of high-concentration biogas slurry over Cu-α-Fe2O3·α-MoO3 catalyst

A hydrothermal oxygen uncoupling (HTOU) method which combines aqueous phase reforming (APR) and oxygen uncoupling was proposed to treat biogas slurry (BS). Based on Le Chatelier's principle, this novel approach was constructed and realized by Cu-α-Fe₂O₃·α-MoO₃ catalyst with van der Waals heterojunction-redox property. Additionally, the catalyst was synthesized by integrating a simple one-pot sol-gel method and thermal hydrogenating. Results indicated that the optimal removal efficiencies of non-purgeable organic carbon (NPOC) (76.29%), total nitrogen (TN) (45.56%), and ammonia nitrogen (AN) (29.03%) were achieved on the Cu-α-Fe₂O₃·α-MoO₃ catalyst at 225.00 °C for 30.00 min, respectively. The significant performance of Cu-α-Fe₂O₃·α-MoO₃ could be attributed to three aspects. (1) The α-MoO₃ nanosheets with van der Waals heterostructures obtained at the calcination temperature of 600.00 °C, which can provide the superior performance of APR for hydrogen generation. (2) The adsorbed oxygen species were eliminated by thermal hydrogenating which had a surface passivation effect. (3) The effect of oxygen uncoupling in the lattice oxygen and gaseous oxygen release reaction was beneficial to the degradation of organic matter. Moreover, the reuse of catalysts studies further revealed that the deactivation of catalysts originated from carbon deposition of aromatic polymers and heavy metals oxides pollution. Overall, these findings disclosed that the HTOU could be a promising alternative to the treatment of high-concentration organic wastewater.

Enhanced treatment of low-temperature and low carbon/nitrogen ratio wastewater by corncob-based fixed bed bioreactor coupled sequencing batch reactor

In this study, a combined corncob-based fixed bed bioreactor and sequencing batch reactor system (CCF-SBR) was developed to treat low-temperature (3-12 °C) and low carbon/nitrogen ratio (C/N = 2) wastewater with a single SBR as the control. Results showed similarly low COD concentration of CCF-SBR (20.4 ± 3.7 mg·L^-1) and control SBR (24.9 ± 6.7 mg·L^-1) effluent. However, the total nitrogen (TN) removal rate of CCF-SBR was significantly higher than that of control SBR (29.6 ± 2.7% vs 8.6 ± 2.3%). According to the nitrification and denitrification activities and the analysis of microbial community, CCF mainly played the role of denitrification based on fermentation genera and denitrifying genera, and SBR mainly implemented nitrification with Nitrospira and Acinetobacter. This study explores a promising way for agricultural waste resource utilization and wastewater treatment under low-temperature and low C/N ratio.