Ammonia recovery from anaerobic digestate: State of the art, challenges and prospects

Suppressing sediment nutrient release via electrokinetic drainage of porewater: apparent paradox and underlying mechanisms

Sediment nitrogen and phosphorus release drives internal eutrophication in many waterbodies, with nutrient-rich porewater serving as the key pathway for nutrient transfer to overlying water. In this study, electrokinetic geosynthetics (EKGs) were employed as electrodes to drain porewater and suppress sediment nutrient release. Five treatment groups with varying voltage gradients and power-on modes were tested. Nitrogen and phosphorus were primarily drained as ammonium (NH4+) and phosphate (PO43-), respectively. The total nitrogen removal from sediments was 16-20 times greater than that of phosphorus; however, the increase in nitrogen concentration in the overlying water was also nearly 10 times higher than that of phosphorus. This apparent paradox likely resulted from two key mechanisms. On one hand, NH4+ was rapidly mobilized and drained under the electric field, whereas PO43- required a series of acidification reactions before it could be released and transported. On the other hand, even when phosphate entered the overlying water, it was readily re-adsorbed or precipitated by the sediment, while nitrogen continued to accumulate through ongoing biogeochemical processes. Despite the differing removal efficiencies, electrokinetic drainage of porewater reduced sediment nutrient content in situ and suppressed nutrient enrichment in the overlying water, offering a promising strategy for the mitigation of internal eutrophication.

Promoting defect formation and inhibiting hydrogen evolution by S-doping NiFe layered double hydroxide for electrocatalytic reduction of nitrate to ammonia

Activation of H2O cleavage for H* production by defect engineering eliminates the insufficient supply of protons in the NO3-RR process under neutral conditions. However, it remains challenging to precisely control the defect formation for optimizing the equilibrium between H* production and H* binding. Here, we propose a strategy to boost defect generation through S-doping induced NiFe-LDH lattice distortion, and successfully optimize the balance of H* production and binding. The Faraday efficiency of the Sx-NiFe-LDH-Ov@CuO/CF electrode for treating 100 mg-N L-1 nitrate wastewater at -0.4 V vs. RHE is up to 97.8 %, which is superior to the reported advanced catalysts for the treatment of low nitrate concentrations. In situ characterization and theoretical calculations show that the sulfur-mediated defect leads to the d-band center displacement of Ni and Fe sites, which efficiently promotes the enrichment of NO3- and inhibits the binding of H*. A localized NO3- and H+-rich environment is thus constructed to achieve the rapid hydrogenation of *NO and ensure a high NO3-RR activity. This work provides several insights for modulating structural defects and analyzing intrinsic active sites to achieve high-performance electrocatalysts for the treatment of nitrate wastewater with low carbon-to-nitrogen ratio.

Pilot-scale assessment of twin-screw extrusion combined with lime pretreatment to improve semi-continuous biomethane production from corn stover, and potential of produced digestate as fertilizer

This study investigated the effect of lime pretreatment coupled with twin-screw extrusion on corn stover to improve anaerobic digestion at pilot-scale. The extrusion pretreatment was successfully optimized at pilot-scale with limited energy consumption of 537 W h/kg DM and water losses at 6%. Extrusion followed by lime impregnation resulted in 14% total cellulose, hemicelluloses and lignin depolymerization, increase of specific surface area by a factor of 5, and particle size reduction up to 16%. Consequently, biomethane production was increased up to +33% during batch tests, and up to +35% during the semi-continuous biomethane production trials. Additional calcium (up to +80 g/kg DM) contained in lime-pretreated digestates improved their fertilizing potential and induced a reduction of their viscosity up to a 17.5 factor. Consequently, lime combined with extrusion pretreatment could be an efficient solution to improve biomethane production, allowing improved corn stover valorization.

Use of Membrane Techniques for Removal and Recovery of Nutrients from Liquid Fraction of Anaerobic Digestate

This review focuses on the use of membrane techniques to recover nutrients from the liquid fraction of digestate (LFD) and emphasizes their role in promoting the principles of the circular economy. A range of membrane separation processes are examined, including microfiltration (MF), ultrafiltration (UF), nanofiltration (NF), reverse osmosis (RO), forward osmosis (FO), membrane distillation (MD) and new tools and techniques such as membrane contactors (MCs) with gas-permeable membranes (GPMs) and electrodialysis (ED). Key aspects that are analyzed include the nutrient concentration efficiency, integration with biological processes and strategies to mitigate challenges such as fouling, high energy requirements and scalability. In addition, innovative hybrid systems and pretreatment techniques are examined for their potential to improve the recovery rates and sustainability. The review also addresses the economic and technical barriers to the full-scale application of these technologies and identifies future research directions, such as improving the membrane materials and reducing the energy consumption. The comprehensive assessment of these processes highlights their contribution to sustainable nutrient management and bio-based fertilizer production.

Classical Batch Distillation of Anaerobic Digestate to Isolate Ammonium Bicarbonate: Membrane Not Necessary!

The excessive mineralization of organic molecules during anaerobic fermentation increases the availability of nitrogen and carbon. For this reason, the development of downstream processing technologies is required to better manage ammonia and carbon dioxide emissions during the storage and land application of the resulting soil organic amendment. The present work investigated classical distillation as a technology for valorizing ammoniacal nitrogen (NH4+-N) in anaerobic digestate. The results implied that the direct isolation of ammonium bicarbonate (NH4HCO3) was possible when applying the reactive distillation to the food waste digestate (FWD) with a high content of NH4+-N, while the addition of antifoam to the agrowaste digestate (AWD) was necessary to be able to produce an aqueous solution of NH4HCO3 as the distillate. The reason was that the extraction of NH4HCO3 from the AWD required a higher temperature (>95 °C) and duration (i.e., steady state in batch operation) than the recovery of the inorganic fertilizer from the FWD. The titration method, when applied to the depleted digestate, offered the quickest way of monitoring the reactive distillation because the buffer capacity of the distillate was much higher. The isolation of NH4HCO3 from the FWD was attained in a transient mode at a temperature below 90 °C (i.e., while heating up to reach the desired distillation temperature or cooling down once the batch distillation was finished). For the operating conditions to be regarded as techno-economically feasible, they should be attained in the anaerobic digestion plant by integrating the heat harvested from the engines, which convert the biogas into electricity.

Comprehensive review of technologies for separate digestate treatment and agricultural valorisation within circular and green economy

Anaerobic digestion (AD) has the potential to catalyse the shift from a linear to a circular economy. However, effective treatment and management of both solid (DSF) and liquid (DLF) digestate fraction treatment and management require adopting sustainable technologies to recover valuable by-products like energy, biofuels, biochar, and nutrients. This study reviews state-of-the-art advanced technologies for DSF and DLF treatment and valorisation, using life cycle assessment (LCA) and techno-economic analysis (TEA) in integrated digestate management (IDM). Key findings highlight these technologies' potential in mitigating environmental impacts from digestate management, but there's a need to improve process efficiency, especially at larger scales. Future research should prioritize cost-effective and eco-friendly IDM technologies. This review emphasizes how LCA and TEA can guide decision-making and promote sustainable agricultural practices. Ultimately, sustainable IDM technologies can boost resource recovery and advance circular economy principles, enhancing the environmental and economic sustainability of AD processes.

Spatio-temporal evolution mechanism and dynamic simulation of nitrogen and phosphorus pollution of the Yangtze River economic Belt in China

Excess nitrogen and phosphorus inputs are the main causes of aquatic environmental deterioration. Accurately quantifying and dynamically assessing the regional nitrogen and phosphorus pollution emission (NPPE) loads and influencing factors is crucial for local authorities to implement and formulate refined pollution reduction management strategies. In this study, we constructed a methodological framework for evaluating the spatio-temporal evolution mechanism and dynamic simulation of NPPE. We investigated the spatio-temporal evolution mechanism and influencing factors of NPPE in the Yangtze River Economic Belt (YREB) of China through the pollution load accounting model, spatial correlation analysis model, geographical detector model, back propagation neural network model, and trend analysis model. The results show that the NPPE inputs in the YREB exhibit a general trend of first rising and then falling, with uneven development among various cities in each province. Nonpoint sources are the largest source of land-based NPPE. Overall, positive spatial clustering of NPPE is observed in the cities of the YREB, and there is a certain enhancement in clustering. The GDP of the primary industry and cultivated area are important human activity factors affecting the spatial distribution of NPPE, with economic factors exerting the greatest influence on the NPPE. In the future, the change in NPPE in the YREB at the provincial level is slight, while the nitrogen pollution emissions at the municipal level will develop towards a polarization trend. Most cities in the middle and lower reaches of the YREB in 2035 will exhibit medium to high emissions. This study provides a scientific basis for the control of regional NPPE, and it is necessary to strengthen cooperation and coordination among cities in the future, jointly improve the nitrogen and phosphorus pollution tracing and control management system, and achieve regional sustainable development.

Valorisation of industrial hemp (Cannabis sativa L.) residues and cheese whey into volatile fatty acids for single cell protein production

The production of single cell protein (SCP) using lignocellulosic materials stands out as a promising route in the circular bioeconomy transition. However, multiple steps are necessary for lignocellulosics-to-SCP processes, involving chemical pretreatments and specific aerobic cultures. Whereas there are no studies that investigated the SCP production from lignocellulosics by using only biological processes and microbial biomass able to work both anaerobically and aerobically. In this view, the valorisation of industrial hemp (Cannabis sativa L.) biomass residues (HBRs), specifically hurds and a mix of leaves and inflorescences, combined with cheese whey (CW) was investigated through a semi-continuous acidogenic co-fermentation process (co-AF). The aim of this study was to maximise HBRs conversion into VFAs to be further used as carbon-rich substrates for SCP production. Different process conditions were tested by either removing CW or increasing the amount of HBRs in terms of VS (i.e., two and four times) to evaluate the performance of the co-AF process. Increasing HBRs resulted in a proportional increase in VFA production up to 3115 mg HAc L-1, with experimental production nearly 40% higher than theoretical predictions. The synergy between HBRs and CW was demonstrated, proving the latter as essential to improve the biodegradability of the former. The produced VFAs were subsequently tested as substrates for SCP synthesis in batch aerobic tests. A biomass concentration of 2.43 g TSS L-1 was achieved with a C/N ratio of 5.0 and a pH of 9.0 after two days of aerobic fermentation, reaching a protein content of 42% (g protein per g TSS). These results demonstrate the overall feasibility of the VFA-mediated HBR-to-SCP valorisation process.

Isolation of ammonium bicarbonate by reactive distillation of food waste digestate liquor

Distillation is among the best techniques for management of ammoniacal nitrogen in anaerobic digestate; however, the suitability of the conventional system is neglected in favor of using more advanced setups. This investigation proves the reliability of the classical batch distillation apparatus for high throughput separation of solid crystals of ammonium bicarbonate from food waste digestate (FWD) liquor. Three replicates were carried out: 80 g of FWD liquor with a content of 50 g/L NH4HCO3 was processed for 7.5 h under minimum heating power (<60 °C) and 200 rpm to avoid excessive foam formation. After performing the reactive distillation, 81 % of NH4HCO3 was recovered as white solid crystals at the top of the distillation still. Although the distillation provided a solid material with the same structure and composition as those of the reagent-grade NH4HCO3, the stability of the isolated inorganic fertilizer was poorer, and it could lead to pollution swapping.

Rice N-biofertilization by inoculation with an engineered photosynthetic diazotroph

Photosynthetic diazotrophs expressing iron-only (Fe-only) nitrogenase can be developed into a promising biofertilizer, as it is independent on the molybdenum availability in the soil. However, the expression of Fe-only nitrogenase in diazotrophs is repressed by the fixed nitrogen of the soil, limiting the efficiency of nitrogen fixation in farmland with low ammonium concentrations that are inadequate for sustainable crop growth. Here, we succeeded in constitutively expressing the Fe-only nitrogenase even in the presence of ammonium by controlling the transcription of Fe-only nitrogenase gene cluster (anfHDGK) with the transcriptional activator of Mo nitrogenase (NifA*) in several different ways, indicating that the engineered NifA* strains can be used as promising chassis cells for efficient expression of different types of nitrogenases. When applied as a biofertilizer, the engineered Rhodopseudomonas palustris effectively stimulated rice growth, contributing to the reduced use of chemical fertilizer and the development of sustainable agriculture.

Insights into current bio-processes and future perspectives of carbon-neutral treatment of industrial organic wastewater: A critical review

With the rise of the concept of carbon neutrality, the current wastewater treatment process of industrial organic wastewater is moving towards the goal of energy conservation and carbon emission reduction. The advantages of anaerobic digestion (AD) processes in industrial organic wastewater treatment for bio-energy recovery, which is in line with the concept of carbon neutrality. This study summarized the significance and advantages of the state-of-the-art AD processes were reviewed in detail. The application of expanded granular sludge bed (EGSB) reactors and anaerobic membrane bioreactor (AnMBR) were particularly introduced for the effective treatment of industrial organic wastewater treatment due to its remarkable prospect of engineering application for the high-strength wastewater. This study also looks forward to the optimization of the AD processes through the enhancement strategies of micro-aeration pretreatment, acidic-alkaline pretreatment, co-digestion, and biochar addition to improve the stability of the AD system and energy recovery from of industrial organic wastewater. The integration of anaerobic ammonia oxidation (Anammox) with the AD processes for the post-treatment of nitrogenous pollutants for the industrial organic wastewater is also introduced as a feasible carbon-neutral process. The combination of AnMBR and Anammox is highly recommended as a promising carbon-neutral process for the removal of both organic and inorganic pollutants from the industrial organic wastewater for future perspective. It is also suggested that the AD processes combined with biological hydrogen production, microalgae culture, bioelectrochemical technology and other bio-processes are suitable for the low-carbon treatment of industrial organic wastewater with the concept of carbon neutrality in future.

Advances in nitrogen removal and recovery technologies from reject water: Economic and environmental perspectives

This review critically assesses nitrogen removal technologies applied in the reject water treatment, across different stages of technological development, with a focus on their economic and environmental impacts. The prevalent use of biological processes raises concerns due to potential environmental impacts caused by N2O emissions. However, partial nitritation-anaerobic ammonium oxidation demonstrated economic benefits and the potential for positive environmental outcomes when properly operated and controlled. Furthermore, reject water, in many cases, provides sufficient nitrogen concentrations for nitrogen recovery processes, such as ammonia stripping, substituting production of industrial fertilizers and contributing to a circular economy. Nonetheless, their financial competitiveness is subject to various conditions, including the nitrogen concentration or reject water flow. As the environmental benefits of bioprocesses and economic benefits of nitrogen recovery processes may vary, it is crucial to further optimize both and investigate novel promising technologies such as electrochemical systems, denitrifying anaerobic methane oxidation or direct ammonia oxidation.

Effects of various rotational speeds of hydrodynamic disintegrator on carbon, nutrient, and energy recovery from sewage sludge

Until recently, sewage sludge produced in wastewater treatment processes was considered problematic waste. It currently constitutes a valuable substrate for raw materials and energy recovery. One of the methods of intensifying resource recovery from sludge is its pretreatment by means of disintegration methods. This study presents the CFD modelling and experimentally investigates the use of a hydrodynamic cavitation rotor operated with various rotational speeds (1500, 2500, and 300 rpm) for the recovery of organic compounds, nutrients, and energy. Rheological properties of raw sludge, a non-Newtonian fluid, were determined and used in the modelling calculations. Cavitation zones were observed for 2500 rpm and 3000 rpm, although a stronger cavitation effect occurred for a rotational speed of 3000 rpm. A rotational speed of 1500 rpm was too low to generate a pressure drop below 1705 Pa, and no cavitation was recorded. An increase in rotational speed from 1500 rpm to 3000 rpm for each analysed energy density caused an increase in SCOD and nitrogen concentration. Moreover, it was determined that at low energy densities (<105 kJ/L), mechanical tearing was the dominant factor responsible for carbon recovery, and at its higher values (≥105 kJ/L), the cavitation phenomenon became increasingly important. Rotation speed also had a significant effect on methane yield (YCH4). An increase in YCH4 by 6.2% was recorded only for disintegrated sludge at a rotational speed of 1500 rpm in reference to untreated sludge. Disintegration conducted at higher rotational speeds led to a decrease in YCH4 (-0.7% for 2500 rpm and -7.9% for 3000 rpm).

Renewable energy driven electroreduction nitrate to ammonia and in-situ ammonia recovery via a flow-through coupled device

Green ammonia production from wastewater via electrochemical nitrate reduction contributes substantially to the realization of carbon neutrality. Nonetheless, the current electrochemical technology is largely limited by the lack of suitable device for efficient and continuous electroreduction nitrate into ammonia and in-situ ammonia recovery. Here, we report a flow-through coupled device composed of a compact electrocatalytic cell for efficient nitrate reduction and a unit to separate the produced ammonia without any pH adjustment and additional energy-input from the circulating nitrate-containing wastewater. Using an efficient and selective Cl-modified Cu foam electrode, nearly 100% NO3- electroreduction efficiency and over 82.5% NH3 Faradaic efficiency was realized for a wide range of nitrate-containing wastewater from 50 to 200 mg NO3--N L-1. Moreover, this flow-through coupled device can continuingly operate at a large current of 800 mA over 100 h with a sustained NH3 yield rate of 420 μg h-1 cm-2 for nitrate-containing wastewater treatment (50 mg NO3--N L-1). When driven by solar energy, the flow-through coupled device can also exhibit exceptional real wastewater treatment performance, delivering great potential for practical application. This work paves a new avenue for clean energy production and environmental sustainability as well as carbon neutrality.

Development of a green fermentation strategy with resource cycle for the docosahexaenoic acid production by Schizochytrium sp

The fermentation production of docosahexaenoic acid (DHA) is an industrial process with huge consumption of freshwater resource and nutrient, such as carbon sources and nitrogen sources. In this study, seawater and fermentation wastewater were introduced into the fermentation production of DHA, which could solve the problem of fermentation industry competing with humans for freshwater. In addition, a green fermentation strategy with pH control using waste ammonia, NaOH and citric acid as well as FW recycling was proposed. It could provide a stable external environment for cell growth and lipid synthesis while alleviating the dependence on organic nitrogen sources of Schizochytrium sp. It was proved that this strategy has good industrialization potential for DHA production, and the biomass, lipid and DHA yield reached to 195.8 g/L, 74.4 g/L and 46.4 g/L in 50 L bioreactor, respectively. This study provides a green and economic bioprocess technology for DHA production by Schizochytrium sp.

MgFe-LDH@biochars for removing ammonia nitrogen and phosphorus from biogas slurry: Synthesis routes, composite performance, and adsorption mechanisms

Layered double hydroxide-biochar composites (LDH@BCs) have been developed for ammonia nitrogen (AN) and phosphorus (P) removal from wastewater. Improvement of LDH@BCs was limited due to the lack of comparative evaluation based on LDH@BCs characteristics and synthetic methods and information on the adsorption properties of LDH@BCs for N and P from natural wastewater. In this study, MgFe-LDH@BCs were synthesized by three different co-precipitation procedures. The differences in physicochemical and morphological properties were compared. They were then employed to remove AN and P from biogas slurry. The adsorption performance of the three MgFe-LDH@BCs was compared and evaluated. Different synthesis procedures can significantly affect the physicochemical and morphological characteristics of MgFe-LDH@BCs. The LDH@BC composite fabricated through a novel method (labeled 'MgFe-LDH@BC1') has the largest specific surface area, Mg and Fe content, and excellent magnetic response performance. Moreover, the composite has the best adsorption property of AN and P from biogas slurry (30.0% and 81.8%, respectively). The main reaction mechanisms include memory effect, ion exchange, and co-precipitation. Applying 2% MgFe-LDH@BC1 saturated with AN and P adsorption from biogas slurry as a fertilizer substitute can substantially improve soil fertility and increase plant production by 139.3%. These results indicate that the facile LDH@BC synthesis method is an effective method to overcome the shortcomings of LDH@BC in practical application, and provide a basis for further exploration of the potential application of biochar based fertilizers in agriculture.

Anaerobic digestate valorization beyond agricultural application: Current status and prospects

The flourishment of anaerobic digestion emphasizes the importance of digestate valorization, which is essential in determining the benefits of the anaerobic digestion process. Recently the perception of digestate gradually shifted from waste to products to realize the concept of circular economy and maximize the benefits of digestate valorization. Land application of digestate should be the simplest way for digestate valorization, while legislation restriction and environmental issues emphasize the necessity of novel valorization methods. This review then outlined the current methods for solid/liquid digestate valorization, nutrient recovery, microalgae cultivation, and integration with biological and thermochemical processes. The novel valorization routes proposed were summarized, with their challenges and prospects being discussed. Integrating anaerobic digestion with thermochemical methods such as hydrothermal carbonization should be a promising strategy due to the potential market value of hydrochar/biochar-derived products.