Simultaneous treatment of epichlorohydrin wastewater and polyhydroxyalkanoate recovery by halophilic aerobic granular sludge highly enriched by Halomonas sp

Metabolic engineering of Salinivibrio sp. TGB10 for PHBV biosynthesis with a high 3-hydroxyvalerate fraction from starch and propionate

Polyhydroxyalkanoates (PHA) are environmentally friendly biopolymers that have the potential to replace non-degradable plastics, yet large-scale industrial PHA production remains unattainable due to their high costs. Halophilic bacteria capable of growing under high-salt conditions are regarded as novel hosts for the economical production of PHA. Salinivibrio sp. TGB10, a moderately halophilic bacterium, efficiently accumulates poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) using glucose and propionate as substrates. The genetic engineering of Salinivibrio species has not been reported due to the lack of molecular biology tools. Here, Salinivibrio sp. TGB10 was metabolically engineered using bacterial conjugation and gene knockout strategies based on markerless genomic DNA replacement. Through this approach, deletion of the native 2-methylcitrate synthase gene (prpC) increased the 3-hydroxyvalerate (3 HV) monomer content in the PHBV copolymer to nearly 90 mol%. Furthermore, the heterologous expression of a NaCl-tolerant amylase from Vibrio alginolyticus enabled efficient starch utilization, resulting in a PHBV titer of 3.35 g/L with 77.89 mol% 3 HV when starch and propionate were used as carbon sources. To the best of our knowledge, this is the first study to report the metabolic engineering of the Salinivibrio genus. The resulted Salinivibrio strains demonstrate significant potential for industrial production of PHBV with a high 3 HV composition.

Deciphering the operation efficiency and fermentation model in mixed microbial cultures system for poly(3-hydroxybutyrate-co-3-hydroxyvalerate) synthesis

The polyhydroxyalkanoates (PHAs) synthesis craft by using diversified organic acids from anaerobic fermentation was restricted due to the poor compatibility and uncertain biopolymer types. Odd-chain VFAs favor the accumulation of co-polyesters. In this study, propionic and valeric acids were utilized as substrates for mixed microbial cultures (MMC) acclimation, in the expectation of synthesizing poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) with exceptional properties. Bioreactors using propionic acid and valeric acid as carbon substrates are defined as MMC-P and MMC-V, respectively. The acquisition of core PHAs communities was conducted under a feast-famine model, characterized by elevated carbon-nitrogen ratios (C/N) and increased organic loading. The optimum PHBV reached 616.47 mg L-1 (MMC-P, C/N = 60) and 406.68 mg L-1 (MMC-V, C/N = 80), accordingly. Allosphingosinicella, Labilithri, Stenotrophomonas, Brevundimonas, Parvibaculum, Azospirillum, and Hydrogenophaga were identified as the core PHBV fermentation consortium. The functional enzymes related to fatty acids β-oxidation and PHBV synthesis were concentrated. Four categories of PHAs synthases have been targeted for the production of multiple biopolymers. This study presented a technical reference for a convenient biomanufacturing process for efficient utilization of odd-chain organic waste.

Biosynthesis of Polyhydroxyalkanoates From Sucrose by Recombinant Pseudomonas putida KT2440

A sucrose-utilization pathway was developed in Pseudomonas putida using sacC from Mannheimia succiniciproducens, which encodes a β-fructofuranosidase that hydrolyzes sucrose into glucose and fructose. Excretion of β-fructofuranosidase into the culture medium was confirmed via western blot analysis. In nitrogen-limited cultivation, P. putida expressing SacC produced 10.52 wt % medium-chain-length polyhydroxyalkanoate (MCL-PHA), while P. putida expressing SacC along with poly(3-hydroxybutyrate) [P(3HB)] biosynthesis genes produced 9.16 wt % P(3HB) from sucrose. Batch and fed-batch cultures of recombinant P. putida suggested that the glucose and fructose derived from sucrose can be completely utilized for cell growth and P(3HB) production. In fed-batch cultures, sucrose supplied into the fermentor to maintain its concentration around 20 g/L was rapidly hydrolyzed into glucose and fructose supporting the production of 30.2 g/L P(3HB) with 38.1 wt %. The engineered P. putida reported herein can facilitate the production of PHAs from sucrose, an abundant and inexpensive carbon source.

Innovations in poly(3-hydroxybutyrate-co-3-hydroxyvalerate) and nanocomposites for sustainable food packaging via biochemical biorefinery platforms: A comprehensive review

The substantial build-up of non-biodegradable plastic waste from packaging sector not only poses severe environmental threats but also hastens the depletion of natural petroleum-based resources. Presently, poly (3-hydroxybutyrate-co-3-hydroxy valerate) (PHBV), received enormous attention as ideal alternatives for such traditional petroleum-derived plastics based on their biocompatibility and superior mechanical properties. However, high cost of such copolymer, due to expensive nature of feedstock, inefficient microbial processes and unfavorable downstream processing strategies restricts its large-scale commercial feasibility in the packaging sector. This review explores merits and challenges associated with using potent agricultural and industrial waste biomasses as sustainable feedstocks alongside improved fermentation and downstream processing strategies for the biopolymer in terms of biorefinery concept. Despite PHBV's attractive properties, its inherent shortcomings like weak thermal stability, poor mechanical properties, processability difficulty, substantial hydrophobicity and comparatively higher water vapor permeability (WVP) demand the development of its composites based on the application. Based on this fact, the review assessed properties and potential applications of PHBV-based composite materials having natural raw materials, nanomaterials and synthetic biodegradable polymers. Besides, the review also enlightens sustainability, future prospects, and challenges associated with PHBV-based composites in the field of food packaging while considering insights about economic evaluation and life cycle assessment.

Innovative fabrication of eco-friendly bio-based foam from sugarcane bagasse and sodium alginate with enhanced properties and sustainable applications for plastic replacement

Foam materials possess notable features, including low density, high porosity, low thermal conductivity, and high impact resistance, making them extensively used in various sectors such as construction, transportation, water treatment, and packaging. However, the majority of commercial foam materials are derived from synthetic polymers based on fossil fuels, which raises concerns regarding health and ecology. In this work, we present a straightforward and scalable approach (physical cross-linking and common pressure drying) for fabricating a bio-based foam material using pulp fibers sourced from discarded sugarcane bagasse and sodium alginate extracted from seaweed. The resulting foam material exhibits low density (13.7-20.5 kg/m3), exceptional thermal insulation properties (thermal conductivity as low as 38.6 mW/mK), thermal stability (no deformation at 140 °C), and mechanical strength. After a basic silane modification, it also shows favorable water resistance (with a contact angle of 128°). Moreover, the foam material demonstrates remarkable degradation performance, with a degradation rate exceeding 93.8 % after 90 days of burial in soil. Therefore, this novel method offers a sustainable solution for eco-friendly foam production across various application domains.

Evaluating AGS efficiency in PHA synthesis and extraction integrated with nutrient removal: The impact of COD concentrations

As natural and biodegradable biopolymers, Polyhydroxyalkanoates (PHA) were synthetized by aerobic granules sludge (AGS) in a sequential batch reactor in this study. The effect of different COD concentrations on PHA accumulation and nutrients removal were investigated. At the same time, different pretreatment methods for PHA extraction, including NaClO pretreatment for extracellular polymeric substances (EPS) removal, Na2CO3 pretreatment for EPS recovery, and grinding pretreatment to reduce particle size and augment the surface area available for interaction with the extraction solvent, were compared. The results showed that the PHA yield increased more than 2 times (from 91.1 to 233.3 mgPHA/gCDW (cell dry weight)) when COD concentration increased from 800 to 1600 mg/L. Polyhydroxybutyrate (PHB) and polyhydroxyvalerate (PHV) both accounted for half of the total, while PHB fraction rose to 71% when COD concentration went up to 1600 mg/L. The PHB can be consumed 3 times faster than PHV. High COD concentration (1600 mg/L) adversely impacted the structure stability of AGS and the phosphorus removal efficiency, while the system consistently exhibited robust nitrogen removal capabilities, with ammonium and TN removal efficiencies exceeding >90%. The dominant bacteria shifted from Flavobacterium to Halomona and Hydrogenophaga as the COD concentration increased. In terms of PHA extraction, Na2CO3 pretreatment, which was used for EPS recovery, had the best PHA recovery with nearly 100% purity and EPS removal efficiency compared with NaClO and grinding pretreatments.

Mesophilic and thermophilic fermentation of activated sludge for volatile fatty acids production: focusing on anaerobic degradation of carbohydrate and protein

The volatile fatty acids (VFAs) productions, as well as particulate organics decomposition, soluble chemical oxygen demand (SCOD) yield, and the VFAs production pathways from mesophilic and thermophilic anaerobic fermentation in waste activated sludge were investigated. Batch experiments showed that the decomposition rate of volatile suspended solids (VSS), particulate carbohydrate (P-C) and particulate protein (P-P) followed the first-order kinetic model at different temperatures. However, the intermediates, accumulated in the process of protein or carbohydrate digestion had a more significant inhibitory effect on the production of VFAs during the mesophilic anaerobic acidification process. The production of VFAs by thermophilic anaerobic fermentation is 2086.05 mg COD/L, which is about twice the production under mesophilic conditions. Among them, the concentration and proportion of high molecular weight organic acids such as isobutyric acid (320.29 mgCOD/L) and isovaleric acid (745.75 mgCOD/L) are relatively high. Then 13C stable isotope labelling experiment demonstrated that, the decomposition of carbohydrates yields 77% acetic acid and 86% butyric acid, while protein breakdown produces 85% propionic acid and 99% valeric acid. This confirms that carbohydrates are more favourable for the formation of even-carbon organic acids, while proteins tend to yield odd-carbon organic acids. Additionally, this helps refine the pathway for valeric acid formation during anaerobic acidogenesis.

Biodegradation study of poly(hydroxybutyrate-co-hydroxyvalerate)/halloysite/oregano essential oil compositions in simulated soil conditions

The aim of this work was to evaluate the influence of halloysite clay nanoparticles - unmodified (Hal) and organically modified (mHal) - and oregano essential oil (OEO), used as an antimicrobial agent in active packaging, on the biodegradation behavior of poly(hydroxybutyrate-co-hydroxyvalerate) (PHBV) films. Five samples were prepared by melt mixing using 3 wt% clay, and 8 wt% and 10.4 wt% OEO. PHBV compositions containing OEO presented the highest rate of biodegradation, achieving 46% of mass loss after aging for 12 weeks in simulated soil. The addition of clay nanoparticles reduced the polymer's biodegradation to 32%. The compositions containing OEO showed a rough and layered surface with visible cracks, indicating degradation occurring through layer-by-layer erosion from the surface. This degradation was confirmed by the chemical changes on the surface of all samples, with a slight decrease in molar masses. The composition containing 8 wt% OEO presented an increase in the crystallization degree as a result of the preferential consumption of amorphous phase, whereas for the compositions containing clay nanoparticles, both crystalline and amorphous regions were degraded at similar rates. Therefore, the combination of additives allows the biodegradation process of PHBV to be controlled for use in the production of active packaging.

Polyhydroxyalkanoates (PHAs) and its copolymer nanocarrier application in cancer treatment: An overview and challenges

In the modern era, nanomedicine has developed novel drug-delivery strategies to improve chemotherapy. Nanotechnological-based treatment approaches for cancer through targeted tumour drug delivery and stimulus-responsive tumour microenvironment have gained tremendous success in oncology. The application of building block materials of these nanomedicines plays a vital role in cancer remediation. Despite successful application in various medical treatments, nanocarriers' lack of biodegradability and biocompatibility makes their use in a clinical context difficult. In addition, the preparation of current drug delivery systems is a major constraint. The current cancer treatment methods aim to destroy diseased tissue, frequently with the use of radiation and chemotherapy. These treatment options are accompanied by a significant level of toxicity, which has excellent potential to further medical issues in the afflicted patient. Polyhydroxyalkanoate (PHA) polymers are biodegradable and biocompatible polyesters that can potentially be used as nanoparticular delivery systems for cancer treatment. Previously, PHA has shown tremendous application as a packaging material in the food and pharma industry. PHA-based nanocarriers are an effective drug delivery system because of their non-immunogenicity, regulated drug release, high drug loading capacity, and targeted drug delivery. This review focuses on creating and using PHA-based nanocarriers in cancer treatment. Despite its many benefits, PHA-based nanocarriers have yet to progress to clinical trials for drug delivery applications due to several issues, including the polymers' hydrophobic nature and high production costs. This review examines these challenges along with existing alternatives.

Impact of agar-glycerol ratios on the physicochemical properties of biodegradable seaweed films: A compositional study

To develop technology more applicable to industrial settings, this study aimed to produce agar-based bioplastic films using extrusion followed by hot compression. The research examined various amounts of glycerol incorporation as the plasticizer, which also facilitated the flowability of the extrusion process. These variations included agar-glycerol ratios of 75:25, 70:30, 65:35, 60:40, and 55:45 (% w/w). Moreover, the films underwent thorough testing to assess their physical, mechanical, chemical, water sensitivity, surface imaging, and biodegradability properties. The results showed that increasing the amount of glycerol in the agar film matrix generally made the films more sensitive to water, resulting in greater hydrophilicity. This change was primarily owing to the increased presence of hydroxyl groups. It also affected other characteristics, such as enhancing the film's stretchability and thermal stability. Furthermore, a decrease in film density was observed, leading to reduced tensile strength and barrier properties. Moreover, the higher glycerol content improved its surface wettability and the higher agar content accelerated the film's biodegradability rate. Microstructural examination using scanning electron microscopy and chemical analysis (FTIR) revealed a homogeneous mixture of agar and glycerol produced through the extrusion process. These findings demonstrate the potential of extrusion techniques for the large-scale production of agar-based bioplastics.

A review on microbes mediated resource recovery and bioplastic (polyhydroxyalkanoates) production from wastewater

BACKGROUND

Plastic is widely utilized in packaging, frameworks, and as coverings material. Its overconsumption and slow degradation, pose threats to ecosystems due to its toxic effects. While polyhydroxyalkanoates (PHA) offer a sustainable alternative to petroleum-based plastics, their production costs present significant obstacles to global adoption. On the other side, a multitude of household and industrial activities generate substantial volumes of wastewater containing both organic and inorganic contaminants. This not only poses a threat to ecosystems but also presents opportunities to get benefits from the circular economy. Production of bioplastics may be improved by using the nutrients and minerals in wastewater as a feedstock for microbial fermentation. Strategies like feast-famine culture, mixed-consortia culture, and integrated processes have been developed for PHA production from highly polluted wastewater with high organic loads. Various process parameters like organic loading rate, organic content (volatile fatty acids), dissolved oxygen, operating pH, and temperature also have critical roles in PHA accumulation in microbial biomass. Research advances are also going on in downstream and recovery of PHA utilizing a combination of physical and chemical (halogenated solvents, surfactants, green solvents) methods. This review highlights recent developments in upcycling wastewater resources into PHA, encompassing various production strategies, downstream processing methodologies, and techno-economic analyses.

SHORT CONCLUSION

Organic carbon and nitrogen present in wastewater offer a promising, cost-effective source for producing bioplastic. Previous attempts have focused on enhancing productivity through optimizing culture systems and growth conditions. However, despite technological progress, significant challenges persist, such as low productivity, intricate downstream processing, scalability issues, and the properties of resulting PHA.

Variation of Young's modulus suggested the main active sites for four different aging plastics at an early age time

Precisely determining which bonds are more sensitive when plastic aging occurs is critical to better understand the mechanisms of toxic release and microplastics formation. However, the relationship between chemical bonds with the active aging sites changes and the aging behavior of plastics at an early age is still unclear. Herein, the mechanical behavior of four polymers with different substituents was characterized by the high-resolution AFM. Young's modulus (YM) changes suggested that the cleavage of C-Cl bonds in PVC, C-H bonds in PE and PP, and C-F bonds in PTFE are the main active aging sites for plastic aging. The aging degree of the plastics followed the order of PVC > PP > PE > PTFE. Two aging periods exhibited different YM change behavior, the free radical and cross-linking resulted in a minor increase in YM during the initiation period. Numerous free radicals formed and cross-linking reaction happened, causing a significant increase in YM during the propagation period. Raman spectroscopy verified the formation of microplastics. This research develops promising strategies to quantitatively evaluate the aging degrees using AFM and establish the relationship between chemical bonds and mechanical behavior, which would provide new method to predict plastic pollution in actual environments.

Novel enhancement of interfacial interaction and properties in biodegradable polymer composites using green chemically treated spent coffee ground microfiller

This study investigates the potential of utilizing green chemically treated spent coffee grounds (SCGs) as micro biofiller reinforcement in Poly-3-hydroxybutyrate-co-3-hydroxyvalerate (PHBV) biopolymer composites. The aim is to assess the impact of varying SCG concentrations (1 %, 3 %, 5 %, and 7 %) on the functional, thermal, mechanical properties and biodegradability of the resulting composites with a PHBV matrix. The samples were produced through melt compounding using a twin-screw extruder and compression molding. The findings indicate successful dispersion and distribution of SCGs microfiller into PHBV. Chemical treatment of SCG microfiller enhanced the interfacial bonding between the SCG and PHBV, evidenced by higher water contact angles of the biopolymer composites. Field Emission Scanning Electron Microscopy (FE-SEM) confirmed the successful interaction of treated SCG microfiller, contributing to enhanced mechanical characteristics. A two-way ANOVA was conducted for statistical analysis. Mass losses observed after burying the materials in natural soil indicated that the composites degraded faster than the pure PHBV polymer suggesting that both composites are biodegradable, particularly at high levels of spent coffee grounds (SCG). Despite the possibility of agglomeration at higher concentrations, SCG incorporation resulted in improved functional properties, positioning the green biopolymer composite as a promising material for sustainable packaging and diverse applications.

Production of polyhydroxyalkanoates by engineered Halomonas bluephagenesis using starch as a carbon source

A novel α-amylase Amy03713 was screened and cloned from the starch utilization strain Vibrio alginolyticus LHF01. When heterologously expressed in Escherichia coli, Amy03713 exhibited the highest enzyme activity at 45 °C and pH 7, maintained >50 % of the enzyme activity in the range of 25-75 °C and pH 5-9, and sustained >80 % of the enzyme activity in 25 % (w/v) of NaCl solution, thus showing a wide range of adapted temperatures, pH, and salt concentrations. Halomonas bluephagenesis harboring amy03713 gene was able to directly utilize starch. With optimized amylase expression, H. bluephagenesis could produce poly(3-hydroxybutyrate) (PHB), poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV), and poly(3-hydroxybutyrate-co-4-hydroxybutyrate) (P34HB). When cultured for PHB production, recombinant H. bluephagenesis was able to grow up to a cell dry weight of 11.26 g/L, achieving a PHB titer of 6.32 g/L, which is the highest titer that has been reported for PHB production from starch in shake flasks. This study suggests that Amy03713 is an ideal amylase for PHA production using starch as the carbon source in H. bluephagenesis.