Photobioreactor configurations in cultivating microalgae biomass for biorefinery

Enhanced carbon capture and utilization in transgenic Chlorella sorokiniana harboring pyridoxal kinase under dynamic carbon dioxide levels

Microalgae are crucial in carbon capture, utilization, and storage due to the efficient CO2 assimilation through photosynthesis and potential for high-value biochemical production. However, limited research has explored genetic strain to enhance carbon capture under dynamic CO2 conditions. This research aimed to optimize carbon capture in Chlorella sorokiniana by introducing pyridoxal kinase (pdxY) and cultivation in fluctuating CO2 concentrations. The sequential optimization successfully led to 34% increase in growth with improved carbon capture efficiency to 88.5%. Transgenic strains 2023PY and BSLPY demonstrated superior performance under high (2%) and low (0.04%) CO2, respectively. Addition of Tris base to the medium stabilized pH at favorable level, which is crucial for optimum growth. Scale-up cultivation in 2-L photobioreactor achieved net-zero carbon emissions across all strains. These findings highlight the potential of genetic engineering and process optimization in advancing microalgal carbon capture, along with the production of protein, starch, and lipid for sustainable applications.

Microalgae-based flue gas CO2 sequestration for cleaner environment and biofuel feedstock production: a review

Anthropogenic CO2 emissions are the prime cause of global warming and climate change, promoting researchers to develop suitable technologies to reduce carbon footprints. Among various CO2 sequestration technologies, microalgal-based methods are found to be promising due to their easier operation, environmental benefits, and simpler equipment requirements. Microalgae-based carbon capture and storage (CCS) technology is essential for addressing challenges related to the use of industrial-emitted flue gases. This review focuses on the literature concerning the microalgal application for CO2 sequestration. It highlights the primary physiochemical parameters that affect microalgal-based CO2 biofixation, including light exposure, microalgal strain, temperature, inoculum size, pH levels, mass transfer, CO2 concentration, flow rate, cultivation system, and mixing mechanisms. Moreover, the inhibition effect of different flue gas components including NOx, SOx, and Hg on growth kinetics is discussed to enhance the capacity of microalgal-based CO2 biofixation, along with deliberated challenges and prospects for future development. Overall, the review indicated microalgal-based flue gas CO2 fixation rates range from 80 mg L-1 day-1 to over 578 mg L-1 day-1, primarily influenced by physiochemical parameters and flue gas composition. This article summarizes the mechanisms and stages of microalgal-based CO2 sequestration and provides a comprehensive review based on international interest in this green technology.

Photobioreactor design utilizing procedural three-dimensional modelling and ray tracing

The design of photobioreactors for microalgae cultivation aims to achieve an architecture that allows the most efficient photosynthetic growth. The availability of light at wavelengths that are important for photosynthesis is therefore particularly crucial for reactor design. While testing different reactor types in practice is expensive, simulations could effectively limit the range of material and reactor design options. In this study, procedural three-dimensional modelling together with ray tracing was used to create virtual models of a conventional glass photobioreactor lit from the outside and a steel photobioreactor with embedded light sources. The measured transmittance and reflectance of Chlorella vulgaris culture were used as a basis for light interaction simulation, and spectral images of the same species were used to validate the simulation results. This type of simulation could have the potential for comparing different reactor architectures, geometries and light attenuation to facilitate the transition to large-scale cultivation. Our results show that the proposed simulator is usable in photobioreactor geometry design as well as in the estimation of available illumination on wavelengths where microalgae have strong absorption peaks, but the handling of light scattering still needs improvement. To the authors' best knowledge, this is the first attempt, not focused on a specific use case, to build a general photobioreactor design tool capable of estimating hyperspectral light attenuation in microalgae suspension. All software code and used datasets are made available for the reader as open source.

Comprehensive insight into recent algal enzymes production and purification advances: Toward effective commercial applications: A review

Algal enzymes are essential catalysts in numerous biological reactions and industrial processes owing to their adaptability and potency. The marketing of algal enzymes has recently risen due to various reasons, including the cost-efficient manner of their cultivation in photobioreactors, the eco-friendly production of high biomass contents, sources of novel enzymes that used in many sectors (biofuel and bioremediation applications), sustainability, and more renewability. Oxidoreductases and hydrolytic enzymes are among the important applied algal enzymes in industrial applications, with annually growing demand. These algal enzymes have opened up new avenues for significant health advantages in reducing and treating oxidative stress, cardiovascular illness, tumors, microbial infections, and viral outbreaks. Despite their promising uses, commercial applications of algal enzymes face many difficulties, such as stability, toxicity, and lower data availability on specific and adequate catalytic mechanisms. Therefore, this review focuses on the algal enzyme types, their uses and advantages over other microbial enzymes, downstream and upstream processing, their commercial and marketing, and their challenges. With the constant development of novel enzymes and their uses, enzyme technology provides exciting options for several industrial sectors.

Unlocking pilot-scale green diesel production from microalgae

Microalgae have emerged as a promising source of biomass to produce renewable biofuels due to their ability to synthesize high-energy density compounds of commercial interest. This study proposes an approach for pilot-scale oil extraction, purification by fractional distillation, hydrocarbon characterization by gas chromatography coupled to mass spectrometry (GC-MS), evaluation of physicochemical parameters of the produced hydrocarbons, preliminary cost analysis, and challenges and future opportunities for green diesel on a commercial scale. Here, the microalgae Tetradesmus obliquus was cultivated in 12 m³ photobioreactors using biodigested swine waste as a culture medium. The resulting biomass was subjected to drying and harvesting, followed by oil extraction using a hot solvent extraction method, followed by distillation to purify the compounds. Three different extraction and distillation experiments were conducted, each using different solvent combinations. The results obtained revealed that extraction with a solvent blend, composed of hexane and ethanol, provided more significant yields compared to extraction with pure hexane. GC-MS analysis showed the presence of alkanes and alkenes in the oil samples, and the proportion of solvent used in the extraction directly influenced the production of alkanes. Additionally, specific hydrocarbons such as 4-methyl-1-decene, 8-heptadecene, 1-pentadecene, 9-heneicosene, and 2-dodecene were identified. The evaluation of the physicochemical parameters demonstrated that the calorific value of the distilled oil samples is within the range of typical values for petroleum diesel. However, it was observed that the distilled oil samples had higher sulfur content compared to conventional diesel. Regarding the cost analysis, it was found that it varies depending on the experimental conditions. In particular, the process using a solvent mixture of 70% hexane and 30% ethanol proved to be more economical than the others, since it extracted a greater quantity of oil with a lower initial biomass requirement. In summary, this microalgae-derived hydrocarbon production process is promising and offers insights for compound purification and future biofuel applications.

Design and construction of light-regulated gene transcription and protein translation systems in yeast P. Pastoris

INTRODUCTION

P. pastoris is a common host for effective biosynthesis of heterologous proteins as well as small molecules. Accurate regulation of gene transcription and protein synthesis is necessary to coordinate synthetic gene circuits and optimize cellular energy distribution. Traditional methanol or other inducible promoters, natural or engineered, have defects in either fermentation safety or expression capacity. The utilization of chemical inducers typically adds complexity to the product purification process, but there is no other well-controlled protein synthesis system than promoters yet.

OBJECTIVE

The study aimed to address the aforementioned challenges by constructing light-regulated gene transcription and protein translation systems with excellent expression capacity and light sensitivity.

METHODS

Trans-acting factors were designed by linking the N. crassa blue-light sensor WC-1 with the activation domain of endogenous transcription factors. Light inducible or repressive promoters were then constructed through chimeric design of cis-elements (light-responsive elements, LREs) and endogenous promoters. Various configurations of trans-acting factor/LRE pairs, along with different LRE positions and copy numbers were tested for optimal promoter performance. In addition to transcription, a light-repressive translation system was constructed through the "rare codon brake" design. Rare codons were deliberately utilized to serve as brakes during protein synthesis, which were switched on and off through the light-regulated changes in the expression of the corresponding pLRE-tRNA.

RESULTS

As demonstrated with GFP, the light-inducible promoter 4pLRE-cPAOX1 was 70 % stronger than the constitutive promoter PGAP, with L/D ratio = 77. The light-repressive promoter PGAP-pLRE was strictly suppressed by light, with expression capacity comparable with PGAP in darkness. As for the light-repressive translation system, the "triple brake" design successfully eliminated leakage and achieved light repression on protein synthesis without any impact on mRNA expression.

CONCLUSION

The newly designed light-regulated transcription and translation systems offer innovative tools that optimize the application of P. pastoris in biotechnology and synthetic biology.

Applications of the Microalgae Chlamydomonas and Its Bacterial Consortia in Detoxification and Bioproduction

The wide metabolic diversity of microalgae, their fast growth rates, and low-cost production make these organisms highly promising resources for a variety of biotechnological applications, addressing critical needs in industry, agriculture, and medicine. The use of microalgae in consortia with bacteria is proving valuable in several areas of biotechnology, including the treatment of various types of wastewater, the production of biofertilizers, and the extraction of various products from their biomass. The monoculture of the microalga Chlamydomonas has been a prominent research model for many years and has been extensively used in the study of photosynthesis, sulphur and phosphorus metabolism, nitrogen metabolism, respiration, and flagellar synthesis, among others. Recent research has increasingly recognised the potential of Chlamydomonas-bacteria consortia as a biotechnological tool for various applications. The detoxification of wastewater using Chlamydomonas and its bacterial consortia offers significant potential for sustainable reduction of contaminants, while facilitating resource recovery and the valorisation of microalgal biomass. The use of Chlamydomonas and its bacterial consortia as biofertilizers can offer several benefits, such as increasing crop yields, protecting crops, maintaining soil fertility and stability, contributing to CO2 mitigation, and contributing to sustainable agricultural practises. Chlamydomonas-bacterial consortia play an important role in the production of high-value products, particularly in the production of biofuels and the enhancement of H2 production. This review aims to provide a comprehensive understanding of the potential of Chlamydomonas monoculture and its bacterial consortia to identify current applications and to propose new research and development directions to maximise their potential.

Exploring effective light spectral conversion techniques for enhanced production of Spirulina-derived blue pigment protein, c-phycocyanin

Spirulina is a promising feedstock for c-phycocyanin, a blue pigment-protein, commercially incorporated in many food products for its desirable bright blue attributes, exceptional bioavailability, and inherent therapeutic properties. Remarkably, enhancing c-phycocyanin synthesis in Spirulina would facilitate economic viability and sustainability at large-scale production, as the forecasted market value is $ 409.8 million by 2030. Notably, the lighting source plays a key role in enhancing c-phycocyanin in Spirulina, and thus, strategies to filter/concentrate the photons of respective wavelengths, influencing light spectra, are beneficial. Enveloping open raceway ponds and greenhouses by luminescent solar concentrators and light filtering sheets enables solar spectral conversion of the sunlight at desirable wavelengths, emerges as a promising strategy to enhance synthesis of c-phycocyanin in Spirulina. Nevertheless, the conduction of techno-economic assessments and evaluation of scalability at large-scale cultivation of Spirulina are essential for the real-time implementation of lighting strategies.